Reactive mixing of PET and PET/PP blends with glycidyl methacrylate–modified styrene‐b‐(ethylene‐co‐olefin) block copolymers

Styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene (SEBS) and styrene‐b‐(ethylene‐co‐propylene) (SEP, SEPSEP) block copolymers with different styrene contents and different numbers of blocks in the copolymer chain were functionalized by melt radical grafting with glycidyl methacrylate (GMA) and employed as compatibilizers for PET‐based blends. Binary blends of PET with both functionalized (SEBS‐g‐GMA, SEP‐g‐GMA, SEPSEP‐g‐GMA) and neat (SEBS, SEP, SEPSEP) copolymers (75 : 25 w/w) and ternary blends of PET and PP (75 : 25 w/w) with various amounts (2.5–10 phr) of both modified and unmodified copolymers were prepared in an internal mixer, and their properties were evaluated by SEM, DSC, melt viscosimetry, and tensile and impact tests. The roles of the chemical structure, grafting degree, and concentration of the various copolymers on blend compatibilization was investigated. The blends with the grafted copolymers showed a neat improvement of phase dispersion and interfacial adhesion compared to the blends with nonfunctionalized copolymers. The addition of grafted copolymers resulted in a marked increase in melt viscosity, which was accounted for by the occurrence of chemical reactions between the epoxide groups of GMA and the carboxyl/hydroxyl end groups of PET during melt mixing. Blends with SEPSEP‐g‐GMA and SEBS‐g‐GMA, at concentrations of 5–10 phr, showed a higher compatibilizing effect with enhanced elongation at break and impact resistance. The effectiveness of GMA‐functionalized SEBS was then compared to that of maleic anhydride–grafted SEBS. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2201–2211, 2005     

Toughening of recycled poly(ethylene terephthalate) with a maleic anhydride grafted SEBS triblock copolymer

Toughening of recycled poly(ethylene terephthalate) (PET) was carried out by blending with a maleic anhydride grafted styrene‐ethylene/butylene‐styrene triblock copolymer (SEBS‐g‐MA). With 30 wt % of the SEBS‐g‐MA, the notched Izod impact strength of the recycled PET was improved by more than 10‐fold. SEM micrographs indicated that cavitation occurred in just a small area near the notch root. Addition of 0.2 phr of a tetrafunctional epoxy monomer increased the recycled PET melt viscosity by chain extension reaction. Different from the positive effect of the epoxy monomer in toughening of nylon and PBT with elastomers, the use of the epoxy monomer in the recycled PET/SEBS‐g‐MA blends failed to further enhance dispersion quality and thus notched impact strength. This negative effect of the epoxy monomer was attributed to the faster reactivity of the epoxy group with maleic anhydride of the SEBS‐g‐MA than with the carboxyl or hydroxyl group of recycled PET. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1462–1472, 2004     

Identification of rheological and structural characteristics of foamable poly(ethylene terephthalate) by reactive extrusion

The reactivity and efficiency of five low molecular weight multifunctional anhydride and epoxy compounds as chemical modifiers of a bottle grade poly(ethylene terephthalate) (PET) resin were evaluated by reactive extrusion under controlled conditions. The two dianhydrides and the three epoxy compounds were used at concentrations based on stoichiometry derived from the measured carboxyl and hydroxyl end group contents of the base resin. Measures of melt viscosity, melt strength, intrinsic viscosity and carboxyl group content were used as criteria of the extent of the modification. Correlations of die pressure with extrudate swell during extrusion, and melt flow index (MFI) with melt strength by off‐line testing of the extrudates permitted the ranking of the modifiers according to their chain‐extending/branching efficiency. For some systems molecular weight increases (related to die pressure/MFI/intrinsic viscosity) accompanied by broadening of the molecular weight distribution (related to die swell/melt strength) were considered excessive. Extrusion foaming experiments with one particular dianhydride modifier that increased the intrinsic viscosity of the resin from 0.71 to 0.9 dl g^?1 indicate that production of low‐density foams by a process involving one‐step reactive modification/gas injection foaming is feasible, at conditions not significantly different from those employed in the simple reactive modification of the PET resin. The rheological and structural parameters determined in this work may be used as criteria to specify PET foamable compositions in terms of types and concentrations of modifiers. Copyright © 2004 Society of Chemical Industry     

Recycling PET beverage bottles and improving properties

Recycling PET from bottles has been carried out by three different extrusion methods. Under optimized processing conditions, a virgin poly(ethylene terephthalate (PET), recycled PET and a mixture of virgin and recycled PET, with and without the modifier polypropylene functionalized with maleic anhydride [PP‐graft‐MA]), were processed. Different methods were used to characterize the processed products. The results showed that the intrinsic viscosity and molecular weight decreased as the blend ratio of recycled PET was increased. This was due to thermal exposure as well as shear degradation of recycled PET. Thermal cycles of the processes used for recycling PET and its blending specimens with virgin PET show the importance of the thermal treatment in the improvement of mechanical strength and increased crystallinity. Nevertheless, the properties of the functionalized blends were improved. This behaviour is attributed to a series of chemical and physico‐chemical interactions taking place between the two components. Copyright © 2004 Society of Chemical Industry     

Effects of addition of functionalized SEBS on rheological,mechanical, and tribological properties of polyamide 6 nanocomposites

The effects of the addition of styrene‐ethylene/butylene‐styrene copolymer (SEBS) with various functionalized groups on the rheological, mechanical, and tribological properties on polyamide 6 nanocomposite filled with layered silicate (PA6/Clay) were investigated. Four types of SEBS: unmodified SEBS (SEBS), maleic anhydride grafted SEBS (SEBS‐g‐MA), amine group grafted SEBS (SEBS‐g‐NH₂), and carboxyl group grafted SEBS (SEBS‐g‐COOH) were added with PA6/Clay nanocomposite to prepare various polymer blends. These polymer blends were extruded by a twin screw extruder and injection molded. Dynamic viscoelastic properties of these blends in the molten state and their tensile, impact, and tribological properties were evaluated. The viscoelastic properties were found to increase with the addition of SEBS and were highly influenced by the types of functionalized groups contained. Influence of the addition of SEBS on the mechanical properties of these systems differed for each mechanical property. Although the tensile properties decreased with SEBS, Izod impact properties improved with the addition of various functionalized SEBS. These mechanical properties and viscoelastic properties correlated closely with the size of dispersed SEBS particles and interparticle distance. The tribological properties also improved with the addition of SEBS, and the influence of the amount added was higher than the type of SEBS used. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Chain extension of recycled poly(ethylene terephthalate) with 2,2′‐(1,4‐phenylene)bis(2‐oxazoline)

The present work provides improved recycled high molecular weight poly(ethylene terephthalate) (PET) by chain extension using 2,2′‐(1,4‐phenylene)bis(2‐oxazoline) (PBO) as the chain extender. PBO is a very reactive compound toward macromolecules containing carboxyl end groups but not hydroxyl end groups. In the case of PET, where both species are present, for even better results, phthalic anhydride (PA) was added in the initial sample, before the addition of PBO. With this technique, we succeeded in increasing the carboxyl groups by reacting PA with the hydroxyl terminals of the starting polymer. From this modification of the initial PET sample, PBO was proved an even more effective chain extender. So, starting from a recycled PET with intrinsic viscosity [η] = 0.78, which would be [η] = 0.69 after the aforementioned treatment without a chain extender or M̄_n = 19,800, we prepared a PET grade having [η] = 0.85 or M̄_n = 25,600 within about 5 min. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2206–2211, 2000     

Compatibilization of polyethylene terephthalate/polypropylene blends with styrene–ethylene/butylene–styrene (SEBS) block copolymers

Blends of polyethylene terephthalate (PET) and polypropylene (PP) at compositions 20/80 and 80/20 were modified with three different styrene–ethylene/butyl–ene-styrene (SEBS) triblock copolymers with the aim of improving the compatibility and in particular the toughness of the blends. The compatibilizers involved an unfunctionalized SEBS and two functionalized grades containing either maleic anhydride (SEBS-g-MAH) or glycidyl methacrylate (SEBS-g-GMA) grafted to the midblock. The effects of the compatibilizers were evaluated by studies on morphology and mechanical, thermal and rheological properties of the blends. The additon of 5 wt % of a SEBS copolymer was found to stabilize the blend morphology and to improve the impact strength. The effect was, however, far more pronounced with the functionalized copolymers. Particularly high toughness combined with rather high stiffness was achieved with SEBS-g-GMA for the PET-rich composition. Addition of the functionalized SEBS copolymers resulted in a finer dispersion of the minor phase and clearly improved interfacial adhesion. Shifts in the glass transition temperature of the PET phase and increase in the melt viscosity of the compatibilized blends indicated enhanced interactions between the discrete PET and PP phases induced by the functionalized compatibilizer, in particular SEBS-g-GMA. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:241–249, 1997     

Chain extension of poly(ethylene terephthalate) by reactive blending using diepoxides

Molecular weight increase via chain extension reactions of poly(ethylene terephthalate) with commercially available diepoxides was studied in a custom‐made laboratory scale reactor and a Brabender rheomixer under reactive blending conditions. The products were characterized by carboxylic end group analysis, intrinsic viscosity, and differential scanning calorimetry. PET was effectively modified in the laboratory‐scale reactor using cyclic diepoxides because the resulting polymers show intrinsic viscosities that are comparable to virgin PET (0.68–0.75 dL/g vs. 0.74 dL/g) and much higher than processed PET (0.55), while carboxyl contents were reduced to a third of that of the virgin PET. Diglycidyl ethers produced polymers displaying decreased viscosity values, increased carboxyl content, and lower melting points. Low concentrations of extender and short reaction times generally favored chain extension. In addition, purging with nitrogen resulted in chain extended polymers having the highest values of intrinsic viscosity ([η] = 0.79, 0.82). Similar trends were observed with modified products in the rheomixer having somewhat smaller viscosity values, larger carboxyl contents, and increased melting points. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2121–2127, 1999     

Melt rheology and properties of compatibilized recycled poly(ethylene terephthalate)/(styrene‐ethylene‐ethylene‐propylene‐styrene) block copolymer blends

Blends of recycled poly(ethylene terephthalate) (R‐PET) and (styrene‐ethylene‐ethylene‐propylene‐styrene) block copolymer (SEEPS) compatibilized with (maleic anhydride)‐grafted‐styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MAH) were prepared by melt blending. The compatibilizing effects of SEBS‐g‐MAH were investigated systematically by study of the morphology, linear viscoelastic behavior, and thermal and mechanical properties of the blends. The results show that there is good agreement between the results obtained by rheological measurement and morphological analysis. The rheological test shows that the melt elasticity and melt strength of the blends increase with the addition of SEBS‐g‐MAH. The Cole‐Cole plots and van Gurp‐Palmen plots confirm the compatibilizing effect of SEBS‐g‐MAH. However, the Palierne model fails to predict the linear viscoelastic properties of the blends. The morphology observation shows that all blends exhibit a droplet‐matrix morphology. In addition, the SEEPS particle size in the (R‐PET)/SEEPS blends is significantly decreased and dispersed uniformly by the addition of SEBS‐g‐MAH. Differential scanning calorimeter analysis shows that the crystallization behavior of R‐PET is restricted by the incorporation of SEEPS, whereas the addition of SEBS‐g‐MAH improves the crystallization behavior of R‐PET compared with that of uncompatibilized (R‐PET)/SEEPS blends. The Charpy impact strength of the blends shows the highest value at SEBS‐g‐MAH content of 10%, which is about 210% higher than that of pure R‐PET. J. VINYL ADDIT. TECHNOL., 22:342–349, 2016. © 2014 Society of Plastics Engineers     

Influence of compatibilizer precursor structure on the phase distribution of low density poly(ethylene) in a poly(ethylene terephthalate) matrix

In attempt to enhance the compatibility of PET/LDPE blends by using a proper functionalized polymer as third component, diethyl maleate (DEM)‐functionalized ultralow density poly(ethylene) (ULDPE‐g‐DEM) and styrene‐b‐(ethylene‐co‐1‐butene)‐b‐styrene triblock copolymer (SEBS‐g‐DEM) were prepared by radical functionalization in the melt. Immiscible PET/LDPE blends having compositions of 70/30 and 80/20 by weight were then extruded in the presence of 1–10% by weight of ULDPE‐g‐DEM and SEBS‐g‐DEM as compatibilizer precursors and ZnO (0.3% by weight) as transesterification catalyst. In both cases, evidences about the occurring of compatibilization between the two immiscible phases, thanks to the studied reactive processes, were obtained. Moreover, the phase distribution and particle size of blends were deeply investigated. Completely different kinds of phase morphology were achieved, as ULDPE‐g‐DEM stabilized a dispersed phase morphology, whereas SEBS‐g‐DEM favored the development of a cocontinuous phase morphology. The observed differences are tentatively explained onthe basis of reactivity and physical features of polymers. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers.     

Processing characteristics of poly(ethylene terephthalate): hydrolytic and thermal degradation

The effects of poly(ethylene terephthalate) (PET) resin moisture content and temperature exposure have been investigated in terms of material changes resulting from the injection moulding process. Two resins with initial carboxyl contents of 10 µeq/g PET and 20 µeq/g PET have been analysed. Preforms processed at different resin moisture contents and processing temperatures of 280, 290 and 300 °C were evaluated in terms of carboxyl end‐group concentration using a titration method. Intrinsic viscosities of the performs were also measured by solution viscosity. Mathematical models describing the relationships of carboxyl end‐group concentration and intrinsic viscosity to the processing conditions were generated from the experimental data. Carboxyl end‐groups formed were compared for both resins and shown to be dependent on initial carboxyl content in the resin. Reducing the initial carboxyl content in the resin has been shown to increase its hydrolytic stability. The hydrolytic effect on the overall molecular weight drop was separated from the thermal/thermal‐oxidative degradation and shown to be dependent on both the processing temperature and the resin moisture content. © 2002 Society of Chemical Industry     

Toughening of polypropylene with styrene/ethylene‐butylene/styrene tri‐block copolymer: Effects of reactive and nonreactive compatibilization

The effects of compatibilization on the toughening of polypropylene (PP) by melt blending with styrene/ethylene‐butylene/styrene tri‐block copolymer (SEBS) in a twin‐screw extruder were investigated. The compatibilizers used were SEBS functionalized with maleic anhydride (SEBS‐g‐MA), PP functionalized with acrylic acid (PP‐g‐AA), and bifunctional compound p‐phenylenediamine (PPD). The effects of the compatibilization were evaluated through the mechanical properties as well as through the determination of the phase morphology of the blends by scanning electron microscopy. Reactive compatibilized blends show up to a 30‐fold increase in impact strength compared with neat PP; likely the result of the reaction of the bifunctional compound (PPD) with the acid acrylic and maleic anhydride groups, this increase in strength rendered both morphological and mechanical stability to these blends. The addition of PPD to the blends significantly changed their phase morphologies, leading to larger average diameters of the dispersed particles, probably as a result of the morphological stabilization at the initial processing steps during extrusion, with the occurrence of chemical reactions. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3466–3479, 2002     

Blends of poly(ethylene terephthalate) bottle waste with modified styrene butadiene rubber through reactive mixing

Styrene butadiene rubber (SBR) was modified by the grafting reaction of maleic anhydride (MAH) in the presence of the initiator benzoyl peroxide (BPO). This modified elastomer was then blended with poly(ethylene terephthalate) (PET) bottle waste, and the mechanical and morphological properties of the resulting blends were studied. The amount of grafted MAH was determined by chemical titration. The results revealed that the concentrations of MAH and BPO strongly affected the grafting process. The morphology of the dispersed phase for blends of PET waste and SBR‐g‐MAH was quite different from that of a simple blend of PET waste and SBR. Dynamic mechanical thermal analysis revealed suitable compatibility between PET waste and styrene butadiene rubber‐graft‐maleic anhydride (SBR‐g‐MAH). The enhanced compatibility resulted in better impact properties. The better compatibility was concluded to result from bond formation between the carbonyl group of SBR‐g‐MAH and the hydroxyl or carboxyl end groups of PET. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1615–1623, 2006     

Interface modification of compatibilized polyethylene terephthalate/polypropylene blends: Effect of compatibilization on thermomechanical properties and thermal stability

Polyethylene terephthalate (PET) and polypropylene (PP) are incompatible thermoplastics because of differences in chemical structure and polarity, hence their blends possess inferior mechanical and thermal properties. Compatibilization with a suitable block/graft copolymer is one way to improve the mechanical and thermal properties of the PET/PP blend. In this study, the toughness, dynamic mechanical analysis (DMA), and thermogravimetric analysis (TGA) of PET/PP blends were investigated as a function of different content of styrene‐ethylene‐butylene‐styrene‐g‐maleic anhydride (SEBS‐g‐MAH) compatibilizer. PET, PP, and SEBS‐g‐MAH were melt‐blended in a single step using the counter rotating twin screw extruder with compatibilizer concentrations of 0, 5, 10, and 15 phr, respectively. The impact strength of compatibilized blend with 10 phr SEBS‐g‐MAH increased by 300% compared to the uncompatibilized blend. Scanning electron microscope (SEM) micrographs show that the addition of 10 phr SEBS‐g‐MAH compatibilizer into the PET/PP blends decreased the particle size of the dispersed PP phase to the minimum level. The improvement of the storage modulus and the decrease in the glass transition temperature of the PET phase indicated an interaction among the blend components. Thermal stability of the PET/PP blends was significantly improved because of the addition of SEBS‐g‐MAH. J. VINYL ADDIT. TECHNOL., 23:45–54, 2017. © 2015 Society of Plastics Engineers     

Reactive blending of poly(ethylene terephthalate) with a liquid crystalline copolyester and polyhydroxyether

Poly(ethylene terephthalate) modified with a dianhydride (PET–anhydride) was melt‐blended with a liquid crystalline copolyester (Vectra A) in the presence of a small amount of a liquid crystalline polyhydroxyether. The mechanical properties of a blend consisting of PET–anhydride/Vectra A/polyhydroxyether were drastically improved compared to blends without polyhydroxyether or without anhydride. Melt‐spun fibers of PET–anhydride/Vectra A/polyhydroxyether in a 80/20/0.75 weight ratio displayed a much higher tensile modulus (17 GPa) and tensile strength (214 MPa) than did a 80/20 PET–anhydride/Vectra A blend (4 GPa and 60 MPa, respectively). A similar increase in modulus and strength was found for a 90/10/0.75 relative to a 90/10 blend. The tensile moduli of the blends can well be described by the Tsai–Halpin equation. A better fibril formation was observed, which was attributed to an improved viscosity ratio. Reactions between the various functional groups during melt processing were indicated by viscosity measurements. The polyhydroxyether may act as a reactive compatibilizer which improves the interfacial adhesion, chemically and/or physically. WAXD recordings of both blends showed a crystalline and highly oriented Vectra phase. The PET phase was unoriented and amorphous in a PET/Vectra blend and semicrystalline and weakly oriented in a PET/Vectra/polyhydroxyether blend. Postdrawing of the various blend fibers to λ = 4 increased the modulus by about 40% and the tensile strength by more than 100%, mainly through orientation of the PET phase. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1107–1123, 1999     

Toughening of polypropylene with styrene/ethylene‐butylene/styrene triblock copolymer: Effects of reactive and nonreactive compatibilization

The effects of the compatibilization on the toughening of polypropylene (PP) by melt blending with styrene/ethylene‐butylene/styrene triblock copolymer (SEBS) in a twin‐screw extruder were investigated. The compatibilizers used were an SEBS functionalized with maleic anhydride, a PP functionalized with acrylic acid, and a bifunctional compound, p‐phenylenediamine (PPD). The effects of the compatibilization were evaluated through the mechanical properties and by the determination of the phase morphology of the blends by scanning electron microscopy. Reactive compatibilized blends show up to a 30‐fold increase in impact strength compared to neat PP, which was likely to have been due to the reaction of the bifunctional compound (PPD) with the acid acrylic and maleic anhydride groups, which rendered both morphological and mechanical stability to these blends. The addition of the PPD to the blends significantly changed their phase morphologies, leading to larger dispersed particles' average diameters, probably due to the morphological stabilization at the initial processing steps during extrusion, with the occurrence of the chemical reactions. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1081–1094, 2003     

Study on morphology and viscoelastic properties of PP/PET/SEBS ternary blend and their fibers

The morphology development of polypropylene (PP)/polyethylene terephthalate (PET)/styrene‐ethylene‐butylene‐styrene (SEBS) ternary blends and their fibers were studied by means of scanning electron microscopy (SEM) in conjunction with the melt linear viscoelastic measurements. The morphology of the blends was also predicted by using Harkin's spreading coefficient approach. The samples varying in composition with PP as the major phase and PET and SEBS as the minor phases were considered. Although SEM of the binary blends showed matrix‐dispersed type morphology, the ternary blend samples exhibited a morphological feature in which the dispersed phase formed aggregates consisting of both PET and SEBS particles distributed in the PP matrix. The SEM of the blend samples containing 30 and 40 wt % of total dispersed phase showed an agglomerated structure formed between the aggregates. The SEM of the PP/PET binary fiber blends showed long well‐oriented microfibrils of PET whereas in the ternary blends, the microfibrils were found to have lower aspect ratio with a fraction of the SEBS stuck on the microfibril fracture surfaces. These results were attributed to a core‐shell type morphology in which the PET and SEBS formed the core‐shells distributed in the matrix. The melt viscoelastic behavior of the ternary blends containing less than 30 wt % of the total dispersed phase was found to be similar to the matrix and binary blend samples whereas the samples containing 30 and 40 wt % of dispersed phases exhibited a pronounced viscosity upturn and nonterminal storage modulus in low frequency range. These results were found to be in good agreement with the morphological results. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

End‐group determination in poly(ethylene terephthalate) by infrared spectroscopy

A complete infrared (IR) spectroscopy experimental procedure was used to determine end‐group concentrations of poly(ethylene terephthalate) (PET). The correlations of the hydroxyl and carboxyl units were derived independently for accurate calibration results. The intermediate monomer of PET, bis(hydroxyethyl terephthalate), was used to prepare hydroxyl end‐group standards and titration measurements were used to determine the carboxyl content for the carboxyl end‐group standards. A double‐Gaussian form equation was defined to account for the interference between the hydroxyl and the carboxyl absorbance peaks in the PET IR spectrum. Some deviation was found from the assumption traditionally used for end‐group determination, stating that carboxyl and hydroxyl are the only end‐group units available in PET. © 2002 Society of Chemical Industry     

Morphology and mechanical properties of polyamide 12 blends with styrene/ethylene–butylene/styrene rubbers with and without maleation

Blends of polyamide 12 (PA12) with styrene/ethylene–butylene/styrene (SEBS) and maleic anhydride grafted SEBS (SEBS‐g‐MA) were prepared by twin‐screw extrusion and injection molding. The morphology, mechanical properties, and dynamic mechanical properties of the blends were studied. The morphology of the blends was evaluated from the etched surfaces of cryogenically fractured specimens with scanning electron microscopy. The morphological parameters showed that the PA12/SEBS‐g‐MA blends (PM series) exhibited a finer and more uniform rubber dispersion than the PA12/SEBS blends (PS series) because of the interfacial chemical reactions. SEBS functionalization via maleic anhydride grafting strongly affected the morphological parameters, such as the domain size, interfacial area per unit of volume, and critical interparticle distance, but the distribution of the rubber domains in the blends was less affected. Tensile and impact studies showed that the PS blends had worse mechanical properties than the PM blends. The tensile strength and elongation at break of the PM blends were considerably greater than those of the PS blends. The fracture toughness and energy values determined for notched Charpy specimens in high‐speed impact tests were markedly higher for the PM blends than for the PS blends. A similar observation was obtained from instrumented falling weight impact studies. Dynamic mechanical analysis confirmed the incompatibility of the blend components because the glass‐transition temperatures of PA12 and the rubber phase (SEBS and SEBS‐g‐MA) were not affected. © 2005 Wiley Periodicals, Inc. J Appl polym Sci 95: 1376–1387, 2005     

Recycled poly(ethylene terephthalate)/linear low‐density polyethylene blends through physical processing

Poly(styrene‐ethylene/butylene‐styrene) (SEBS) was used as a compatibilizer to improve the thermal and mechanical properties of recycled poly(ethylene terephthalate)/linear low‐density polyethylene (R‐PET/LLDPE) blends. The blends compatibilized with 0–20 wt % SEBS were prepared by low‐temperature solid‐state extrusion. The effect of SEBS content was investigated using scanning electron microscope, differential scanning calorimeter, dynamic mechanical analysis (DMA), and mechanical property testing. Morphology observation showed that the addition of 10 wt % SEBS led to the deformation of dispersed phase from spherical to fibrous structure, and microfibrils were formed at the interface between two phases in the compatibilized blends. Both differential scanning calorimeter and DMA results revealed that the blend with 20 wt % SEBS showed better compatibility between PET and LLDPE than other blends studied. The addition of 20 wt % of SEBS obviously improved the crystallizibility of PET as well as the modulus of the blends. DMA analysis also showed that the interaction between SEBS and two other components enhanced at high temperature above 130°C. The impact strength of the blend with 20 wt % SEBS increased of 93.2% with respect to the blend without SEBS, accompanied by only a 28.7% tensile strength decrease. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009