Filtration of zinc ions utilising pretreated Streptomyces rimosus biomass

The performance of biofiltration of zinc utilising pretreated Streptomyces rimosus was studied. Streptomyces rimosus biomass is able to bind zinc ions in batch mode. The biomass granules may be regenerated easily by using a biomass pretreatment which confers rigidity to biosolids, without decreasing the zinc uptake capacity, thus allowing collection of the biomass by filtration. Accordingly, biomass was pretreated with an anionic enzymatic tension active product (Extran AP41) and regeneration with a cleaning product (HCl) was successfully realised. It was shown that the optimum concentration of biomass and pressure range are found to be between 50 and 120 g dm^?3 and 0.5 and 1 × 10⁵ Pa, respectively. Complete regeneration was reached after three cycles under optimal experimental conditions when the biosorbent was saturated with synthetic ZnCl₂ solution. The filterability of biosolids was demonstrated. A combination of a batch reactor and a filtration process made it possible to increase the performance of the complete treatment process. The biosorption capacity of the biomass to bind Zn ions was slightly increased (from X = 14 mg g^?1 in batch mode to X = 16.1 mg g^?1 in a process combining batch reactor and pressure filtration) and the experimental contact time was considerably reduced. Integration of the filtration process produced a dewatering cake which considerably facilitated the regeneration operation. Copyright © 2003 Society of Chemical Industry     

Biosorption of Zn(II) by orange waste in batch and packed‐bed systems

BACKGROUND: This research provides new insights into the biosorption of zinc on a waste product from the orange juice industry. Optimal operating conditions maximizing percentage zinc removal were determined in batch and fixed‐bed systems. Biomass was characterized by FTIR spectroscopy and by major cation content in order to better understand the biosorpion mechanism. Zn‐loaded orange waste was proposed to be used as an alternative fuel in cement kilns. RESULTS: Sorption capacity was strongly affected by biosorbent dose and solution pH, and was not strongly sensitive to particle size under the experimental conditions studied. Equilibrium data were successfully described by a Langmuir model and sorption kinetic data were adequately modelled with the pseudo‐second‐order and Elovich rate equation. The biomass was found to possess high sorption capacity (q_max = 0.664 mmol g^?1) and biosorption equilibrium was established in less than 3 h. Experimental breakthrough curves were adequately fitted to the Thomas model and the dose–response model, obtaining sorption capacities in continuous assays higher than those found in batch mode. Characterization of the biomass suggested the possible contribution of carboxyl and hydroxyl groups of biomass in Zn²⁺ biosorption and it also highlighted the important role of light metal ions in a possible ion‐exchange mechanism. CONCLUSIONS: Orange waste could be used as an effective and low‐cost alternative biosorbent material for zinc removal from aqueous solution. Copyright © 2010 Society of Chemical Industry     

Fixed bed and reduced lumped diffusion model parameter estimation of copper biosorption using Aspergillus niger biomass

In this study, fixed bed model and reduced lumped diffusion model were used to explain biosorption behaviour of Cu (II) in a continuous column of Aspergillus niger biomass. The breakthrough time was evaluated for both models as a function of influent flow rate and bed height for a feed solution at 10 mg/L metal ion concentration and compared with experimental results. MATLAB was used to solve the partial differential equations and breakthrough curve was plotted. The breakthrough time obtained experimentally was comparable with data evaluated by these models. It was observed that fixed bed model and reduced lumped diffusion model can predict column dynamics more accurately at high flow rate, that is, at 9.8 mL/min for all (2.1, 3.1, and 4.1 cm) bed heights. © 2011 Canadian Society for Chemical Engineering     

CO2 capture efficiency in post‐combustion using MWNT‐PAA in a packed bed column

The adsorption capacity of polyaspartamide (PAA) and multi‐wall carbon nanotubes with polyaspartamide (MWNT‐PAA) was investigated through a packed bed column with the flowing of flue gas composed of 15 % CO₂, 5 % O₂ and the balance N₂. The adsorption performed at 25 °C, 110 kPa and inlet gas flow rate of 60 mL/min resulted in high CO₂ adsorption capacity of 5.70 and 10.20 mmol‐CO₂/g for PAA and MWNT‐PAA, respectively. The adsorption kinetics was very high, so 7 min were enough for the effluent gas to reach the breakthrough after saturation. The consistency of adsorbents in recurring regeneration was successful through a continuous TSA system of 10 cycle adsorption‐desorption with temperatures of 25–100 °C. The evaluation of heat through differential scanning calorimetry (DSC) resulted in exothermic adsorption with heat release of 45.14 kJ/mol and 124.38 kJ/mol for PAA and MWNT‐PAA, respectively. The heat release was found favourable to promote the desorption as the temperature could rise after adsorption. This is an advantage for energy efficiency, as it depicts the potential of energy recovery. Thus, both adsorbent PAA and MWNT‐PAA were demonstrated to be promising for CO₂ adsorption capture in post‐combustion.     

Optimization of inulinase production by solid‐state fermentation in a packed‐bed bioreactor

BACKGROUND: This work is focused on inulinase production by solid‐sate fermentation (SSF) using sugarcane bagasse, corn steep liquor (CSL), pre‐treated cane molasses, and soybean bran as substrates in a 3‐kg (dry basis) packed‐bed bioreactor. SSF was carried out by the yeast Kluyveromyces marxianus NRRL Y‐7571 and response surface methodology was used to optimize the temperature, air flow rate and initial mass of cells. RESULTS: The optimum inulinase activity (436.7 ± 36.3 U g^?1 dry substrate) was obtained at 24 h at an inlet air temperature of 30 °C, air flow rate 2.2 m³ h^?1 and 22 g of cells for fermentation. Inulinase productivity at these conditions was 18.2 U gds^?1 h^?1. Kinetic evaluation at the optimized conditions showed that the maximum inulinase production was verified at 24 h of fermentation. The carbon dioxide and the metabolic heat generation are directly associated with the consumption of total reducing sugars present in the medium. CONCLUSION: The high productivity achieved in this work shows the technical viability of inulinase production by SSF in a packed‐bed bioreactor. Copyright © 2009 Society of Chemical Industry     

A packed‐bed solar reactor for the carbothermal zinc production – dynamic modelling and experimental validation

Integration of concentrated solar energy into the pyrometallurgical Zn production process as clean source of high‐temperature process heat could significantly reduce fossil fuels consumption and its concomitant CO₂ emissions. The solar‐driven carbothermal reduction of ZnO is investigated using a 10‐kW_th solar reactor featuring two cavities, the upper one serving as the solar absorber and the lower one containing a packed‐bed of ZnO and beech charcoal as the biogenic reducing agent. Experimentation in a high‐flux solar simulator is carried out under radiative fluxes of 2300–2890 suns, yielding a peak solar‐to‐chemical energy conversion efficiency of 18.4%. The reactor performance under variable operating conditions is analyzed via a dynamic numerical model coupling heat transfer with chemical kinetics. The model is validated by comparison to the experimental data obtained with the 10‐kW_th packed‐bed solar reactor and further applied to predict the effect of incorporating semi‐continuous feeding of reactants on the process efficiency. © 2016 American Institute of Chemical Engineers AIChE J, 62: 4586–4594, 2016     

Nitrification by immobilized cells in a micro‐ecological life support system using packed‐bed bioreactors: an engineering study

The nitrifying component of a micro‐ecological life support system alternative (MELISSA) based on microorganisms and higher plants was studied. The MELISSA system consists of an interconnected loop of bioreactors to allow the recycling of the organic wastes generated in a closed environment. Conversion of ammonia into nitrates in such a system was improved by selection of microorganisms, immobilization techniques, reactor type and operation conditions. An axenic mixed culture of Nitrosomonas europaea and Nitrobacter winogradskyi, immobilized by surface attachment on polystyrene beads, was used for nitrification in packed‐bed reactors at both bench and pilot scale. Hydrodynamics, mass transfer and nitrification capacity of the reactors were analysed. Mixing and mass transfer rate were enhanced by recirculation of the liquid phase and aeration flow‐rate, achieving a liquid flow distribution close to a well‐mixed tank and without oxygen limitation for standard operational conditions of the nitrifying unit. Ammonium conversion ranged from 95 to 100% when the oxygen concentration was maintained above 80% of saturation. The maximum surface removal rates were measured as 1.91 gN‐NH₄⁺ m^?2 day^?1 at pilot scale and 1.77 gN‐NH₄⁺ m^?2 day^?1 at bench scale. Successful scale‐up of a packed‐bed bioreactor has been carried out. Good stability and reproducibility were observed for more than 400 days. Copyright © 2004 Society of Chemical Industry     

CO2 reduction with Zn particles in a packed‐bed reactor

A two‐step solar thermochemical cycle for splitting CO₂ with Zn/ZnO redox reactions is considered, consisting of: (1) the endothermic dissociation of ZnO with concentrated solar radiation as the heat source and (2) the non‐solar, exothermic, reduction of CO₂ to CO by oxidizing Zn to ZnO; the latter is recycled to the first step. The second step of the cycle is investigated using a packed‐bed reactor where micron‐sized Zn particles were immobilized in mixtures with submicron‐sized ZnO particles. Experimental runs were performed for Zn mass fractions in the range 67–100 wt % and CO₂ concentration in the range 25–100%, yielding Zn‐to‐ZnO conversions up to 71% because of sintering prevention, as corroborated by SEM analysis. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Sorption of copper by a highly mineralized peat in batch and packed‐bed systems

BACKGROUND: The performance of peat for copper sorption was investigated in batch and fixed‐bed experiments. The effect of pH was evaluated in batch experiments and the experimental data were fitted to an equilibrium model including pH dependence. Hydrodynamic axial dispersion was estimated by tracing experiments using LiCl as a tracer. Six fixed‐bed experiments were carried out at copper concentrations between 1 and 60 mg dm^?3 and the adsorption isotherm in dynamic mode was obtained. A mass transport model including convection–dispersion and sorption processes was applied for breakthrough curve modelling. RESULTS: Maximum uptake capacities in batch mode were 22.0, 36.4, and 43.7 mg g^?1 for pH values of 4.0, 5.0, and 6.0, respectively. Uptake capacities in continuous flow systems varied from 36.5 to 43.4 mg g^?1 for copper concentrations between 1 and 60 mg dm^?3. Dynamic and batch isotherms showed different shapes but a similar maximum uptake capacity. Sorbent regeneration was successfully performed with HCl. A potential relationship between dispersion coefficient and velocity was obtained with dispersion coefficients between 5.00 × 10^?8 and 2.95 × 10^?6 m² s^?1 for water velocities ranging between 0.56 × 10^?4 and 5.03 × 10^?4 m s^?1. The mass transport model predicted both the breakpoints and the shape of the breakthrough curves. CONCLUSIONS: High retention capacities indicate that peat can be used as an effective sorbent for the treatment of wastewater containing copper ions. Copyright © 2009 Society of Chemical Industry     

Temperature response to reactant concentration perturbations in a packed‐bed reactor

Unsteady‐state operations are known to enhance the performance of some packed‐bed reactor systems. However, negative effects of this type of operation should not be neglected. Temperature excursions developed during transients may accelerate some deactivation mechanisms, reducing catalyst lifetime and selectivity. Temperature response to perturbations in reactant concentration was studied for CO oxidation over Pt/Al₂O₃ in a packed‐bed reactor. Experiments were conducted in the CO concentration range for which multiple steady states are observed. Temperature and concentration profiles in the packed‐bed reactor at steady state were found to depend on the dynamic history of the reactor prior to the steady‐state condition.     

Development of a fixed‐bed column with cellulose/chitin beads to remove heavy‐metal ions

Environmental friendly cellulose/chitin beads, having relatively high mechanical properties, were successfully prepared from a blend of cellulose and chitin in 6 wt % NaOH/5 wt % thiourea aqueous solution by coagulating with 5% H₂SO₄ aqueous solution. The ability of the beads to adsorb Pb²⁺ in an aqueous solution was measured with a fixed‐bed column. The effects of important parameters, to design an adsorption column of the cellulose/chitin beads for fixed‐bed columns, were investigated. The breakthrough curves for the adsorption behavior indicated that the column performance was improved with decreasing initial lead concentration, ionic strength, flow velocity or bead size, as well as increasing pH dependence and bed height. Column studies showed that constants, calculated from the experimental data, and the Bed Depth Service Time (BDST) model had a good correlation. The columns were easily regenerated by treating with 0.1 mol/L HCl aqueous solution after the adsorption of metals, providing a simple and economical method for removal and recovery of heavy metals. After four adsorption–desorption cycles, the efficiency of column for the removal of lead was not significantly reduced (not more than 5%). It is shown that heavy‐metal biosorption processes in fixed‐bed columns could give a broad range of potential industrial applications. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 684–691, 2004     

Fermentation of cheese whey powder solution to ethanol in a packed‐column bioreactor: effects of feed sugar concentration

BACKGROUND: Cheese whey powder (CWP) is a concentrated source of lactose and other essential nutrients for ethanol fermentation. CWP solution containing different concentrations of total sugar was fermented to ethanol in an up‐flow packed‐column bioreactor (PCBR) at a constant hydraulic residence time (HRT) of 50 h. Total sugar concentration in the feed was varied between 50 and 200 g L^?1 and a pure culture of Kluyveromyces marxianus was used for ethanol fermentation of lactose. Variations of ethanol and sugar concentrations with the height of the column and with the feed sugar concentration were determined. RESULTS: Ethanol concentration increased and total sugar decreased with the column height for all feed sugar contents. The highest effluent ethanol concentration (22.5 g L^?1) and ethanol formation rate were obtained with feed sugar content of 100 g L^?1. Percentage sugar utilization decreased with increasing feed sugar content above 100 g L^?1 yielding lower ethanol contents in the effluent. The highest ethanol yield coefficient (0.52 gE g^?1S) was obtained with a feed sugar content of 50 g L^?1. Biomass concentration also decreased with column height, yielding low ethanol formation in the upper section of the column. CONCLUSION: The packed column bioreactor was found to be effective for ethanol fermentation from CWP solution. The optimum feed sugar content maximizing the effluent ethanol and the specific rate of ethanol formation was found to be 100 g L^?1. High sugar content above 100 g L^?1 resulted in low ethanol productivities due to high maintenance requirements. Copyright © 2008 Society of Chemical Industry     

Continuous biotransformation of pyrogallol to purpurogallin using cross‐linked enzyme crystals of laccase as catalyst in a packed‐bed reactor

Cross‐linked enzyme crystals (CLEC) of laccase were prepared by crystallizing laccase with 75% (NH₄)₂SO₄ and cross‐linking using 1.5% glutaraldehyde. The cross‐linked enzyme crystals were further coated with 1 mmol L^?1 β‐cyclodextrin by lyophilization. The lyophilized enzyme crystals were used as such for the biotransformation of pyrogallol to purpurogallin in a packed‐bed reactor. The maximum conversion (76.28%) was obtained with 3 mmol L^?1 pyrogallol at a residence time of 7.1 s. The maximum productivity (269.03 g L^?1 h^?1) of purpurogallin was obtained with 5 mmol L^?1 pyrogallol at a residence time of 3.5 s. The productivity was found to be 261.14 g L^?1 h^?1 and 251.1 g L^?1 h^?1 when concentrations of 3 mmol L^?1 and 7 mmol L^?1 respectively were used. The reaction rate of purpurogallin synthesis was maximum (2241.94 mg purpurogallin mg^?1 CLEC h^?1) at a residence time of 3.5 s, when 5 mmol L^?1 pyrogallol was used as the substrate. The catalyst to product ratio calculated for the present biotransformation was 1:2241. The CLEC laccase had very high stability in reuse and even after 650 h of continuous use, the enzyme did not lose its activity. Copyright © 2006 Society of Chemical Industry     

Formation of needle‐like lepidocrocite fine particles by oxidation of an aqueous suspension of ferrous hydroxide in a bubble column

Fine particles of needle‐like lepidocrocite (γ‐FeOOH) were synthesized by the oxidation of aqueous suspensions of ferrous hydroxide using a bubble column with draft tube at a constant temperature ranging from 20°C to 30°C. The oxidation steps leading to green rust (an intermediate) and lepidocrocite (final product), termed Step I and II, respectively, could be described apparently as first order, with respect to oxygen, and zero order, with respect to total ferrous species. When the concentration of oxygen in the feed stream was varied under a constant gas velocity, the mean size based on the major axis of needle‐like particle decreased from 0.60 to 0.35 μm with increasing oxidation rate. When the gas velocity was varied under a constant oxygen concentration, the particle size was almost independent of the oxidation rate and was equal to ca. 0.6 μm. By the addition of a small amount of sodium dihydrogenphosphate (NaH₂PO₄), the major axis could be reduced to 0.2 μm with the minor axis and the oxidation rate almost unchanged.     

Simultaneous phenol removal and biological reduction of hexavalent chromium in a packed‐bed reactor

BACKGROUND: Phenol and hexavalent chromium are considered industrial pollutants that pose severe threats to human health and the environment. The two pollutants can be found together in aquatic environments originating from mixed discharges of many industrial processes, or from a single industry discharge. The main objective of this work was to study the feasibility of using phenol as an electron donor for Cr(VI) reduction, thus achieving the simultaneous biological removal/reduction of the two pollutants in a packed‐bed reactor. RESULTS: A pilot‐scale packed‐bed reactor was used to estimate phenol removal with simultaneous Cr(VI) reduction through biological mechanisms, using a new mixed bacterial culture originated from Cr(VI)‐reducing and phenol‐degrading bacteria, operated in draw–fill mode with recirculation. Experiments were performed for feed Cr(VI) concentration of about 5.5 mg L^?1, while phenol concentration ranged from 350 to 1500 mg L^?1. The maximum reduction/removal rates achieved were 0.062 g Cr(VI) L^?1 d^?1 and 3.574 g phenol L^?1 d^?1, for a phenol concentration of 500 mg L^?1. CONCLUSION: Phenol removal with simultaneous biological Cr(VI) reduction is feasible in a packed‐bed attached growth bioreactor. Phenol was found to inhibit Cr(VI) reduction, while phenol removal was rather unaffected by Cr(VI) concentration increase. However, the recorded removal rates of phenol and Cr(VI) were found to be much lower than those obtained from previous research, where the two pollutants were examined separately. Copyright © 2008 Society of Chemical Industry     

Application of chitosan‐entrapped β‐galactosidase in a packed‐bed reactor system

The model enzyme β‐galactosidase was entrapped in chitosan gel beads and tested for hydrolytic activity and its potential for application in a packed‐bed reactor. The chitosan beads had an enzyme entrapment efficiency of 59% and retained 56% of the enzyme activity of the free enzyme. The Michaelis constant (K_m) was 0.0086 and 0.011 μmol/mL for the free and immobilized enzymes, respectively. The maximum velocity of the reaction (V_max) was 285.7 and 55.25 μmol mL^?1 min^?1 for the free and immobilized enzymes, respectively. In pH stability tests, the immobilized enzyme exhibited a greater range of pH stability and shifted to include a more acidic pH optimum, compared to that of the free enzyme. A 2.54 × 16.51‐cm tubular reactor was constructed to hold 300 mL of chitosan‐immobilized enzyme. A full‐factorial test design was implemented to test the effect of substrate flow (20 and 100 mL/min), concentration (0.0015 and 0.003M), and repeated use of the test bed on efficiency of the system. Parameters were analyzed using repeated‐measures analysis of variance. Flow (p < 0.05) and concentration (p < 0.05) significantly affected substrate conversion, as did the interaction progressing from Run 1 to Run 2 on a bed (p < 0.05). Reactor stability tests indicated that the packed‐bed reactor continued to convert substrate for more than 12 h with a minimal reduction in conversion efficiency. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1294–1299, 2004     

Enhanced production of lovastatin in a bubble column by Aspergillus terreus using a two‐stage feeding strategy

A two‐stage feeding strategy is shown to improve the rate of production of lovastatin by Aspergillus terreus when compared with conventional batch fermentation. The feeding strategy consisted of an initial batch/fed‐batch phase and a semi‐continuous culture dilution phase with retention of pelleted biomass in a slurry bubble column reactor. The batch phase served only to build up the biomass for producing lovastatin, a secondary metabolite that inhibits its own synthesis in the producing microfungus. The semi‐continuous dilution phase provided nutrients to sustain the fungus, but prevented biomass growth by limiting the supply of essential nitrogen. (Synthesis of lovastatin does not require nitrogen.) The preferred pelleted growth morphology that favors lovastatin synthesis was readily obtained and maintained in the 20 L bubble column used. In contrast, a stirred tank fermentation had a substantially lower production of lovastatin because mechanical agitation damaged the fungal pellets. The two‐stage feeding method increased lovastatin production rate by more than 50% in comparison with the conventional batch operation. Rheological data for the fungal broth are presented. Copyright © 2007 Society of Chemical Industry     

Model‐based optimization of hydrogen generation by methane steam reforming in autothermal packed‐bed membrane reformer

An autothermal membrane reformer comprising two separated compartments, a methane oxidation catalytic bed and a methane steam reforming bed, which hosts hydrogen separation membranes, is optimized for hydrogen production by steam reforming of methane to power a polymer electrolyte membrane fuel cell (PEMFC) stack. Capitalizing on recent experimental demonstrations of hydrogen production in such a reactor, we develop here an appropriate model, validate it with experimental data and then use it for the hydrogen generation optimization in terms of the reformer efficiency and power output. The optimized reformer, with adequate hydrogen separation area, optimized exothermic‐to‐endothermic feed ratio and reduced heat losses, is shown to be capable to fuel kW‐range PEMFC stacks, with a methane‐to‐hydrogen conversion efficiency of up to 0.8. This is expected to provide an overall methane‐to‐electric power efficiency of a combined reformer‐fuel cell unit of ～0.5. Recycling of steam reforming effluent to the oxidation bed for combustion of unreacted and unseparated compounds is expected to provide an additional efficiency gain. © 2010 American Institute of Chemical Engineers AIChE J, 2011