Compatibility studies of sulfonated poly(ether ether ketone)–poly(ether imide)–polycarbonate ternary blends

Binary blends of the sulfonated poly(ether ether ketone) (SPEEK)–poly(ether imide) (PEI) and SPEEK–polycarbonate (PC), and ternary blends of the SPEEK–PEI–PC, were investigated by differential scanning calorimetry. SPEEK was obtained by sulfonation of poly(ether ether ketone) using 95% sulfuric acid. From the thermal analysis of the SPEEK–PEI blends, single glass transition temperature (T_g) was observed at all the blend composition. For the SPEEK–PC blends, double T_gs were observed. From the results of thermal analysis, it is suggested that the SPEEK–PEI blends are miscible and the SPEEK–PC blends are immiscible. Polymer–polymer interaction parameter (χ₁₂) of the SPEEK–PEI blends was calculated from the modified Lu and Weiss equation, and found to range from −0.011 to −0.825 with the blend composition. For the SPEEK–PC blends, the χ₁₂ values were calculated from the modified Flory–Huggins equation, and found to range from 0.191 to 0.272 with the blend composition. For the SPEEK–PEI–PC ternary blends, phase separation regions that showed two T_gs were found to be consistent with the spinodal curves calculated from the χ₁₂ values of the three binary blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2488–2494, 2000     

Phase and crystallization behavior of solution-blended poly(ether ether ketone) and poly(ether imide)

Results on solution-blended poly(ether ether ketone) (PEEK) and poly(ether imide) (PEI) blends are reported. Dichloroacetic acid was used as the cosolvent for blending. PEEK and PEI are confirmed to be miscible in the melt. The glass transition, T_g, behavior obeys the simple Fox equation or the Gordon-Taylor equation with the adjustable coefficient k = 0.86. This agrees with prior data on melt-blended PEEK/PEI blends. The T_g width of the amorphous PEEK/PEI blends was found to be broader than that of the pure components. The maximum broadening is about 10°C. The specific volume of the amorphous PEEK/PEI blends shows a slight negative deviation from linearity, indicating favorable interaction between PEEK and PEI. The spherulitic growth and resultant blend morphology at 270°C were studied by a cross-polarized optical microscope. The radial growth rate of PEEK spherulites formed from the miscible melt at 270°C decreases from 3.04 μm/min for PEEK/PEI 90/10 blend to 0.77 μm/min for PEEK/PEI 70/30 blend. The decrease in crystalization rate of PEEK from PEEK/PEI blends is attributable to the increase in blend T_g. A linear growth was observed for PEEK spherulites formed from miscible melt at 270°C in the early growth stage. The spherulitic growth deviated from linearity in the late stage of growth. PEEK spherulites formed from the miscible PEEK/PEI melt at 270°C are essentially volume-filling. The branches of the spherulites become more clear for PEEK spherulites formed from the blend than that formed from pure PEEK melt.     

Fine poly(ether ether ketone) powders

The physical form of polymers is often important for carrying out subsequent processing operations. For example, fine powders are desirable for molding and sintering compounds because they consolidate to produce void free components. The objective of this work is to prepare fine polymeric particulates suitable for processing into fiber reinforced polymer matrix composites. Micron size particles of poly(ether ether ketone) (PEEK) were prepared by rapidly quenching solutions of these materials. PEEK pellets were dissolved at temperatures near the PEEK melting point in a mixture of terphenyls and quaterphenyls; then the solution was quenched to a temperature between the T_g and T_m (≈ 225°C) by adding a room temperature eutectic mixture of diphenyl ether and biphenyl. A supersaturated, metastable solution of PEEK resulted, causing rapid nucleation. Fine PEEK particles rapidly crystallized from this solution. The average particle size was measured using transmission electron microscopy, atomic force microscopy, and by light scattering of aqueous suspensions which had been fractionated by centrifugation. The average particle diameter was about 0.6 μm. Three dimensional photomicrographs obtained via atomic force microscopy showed some aggregates in the suspensions. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1571–1578, 1997     

Spherulitic growth kinetics in miscible blends of poly(ether ether ketone) and poly(ether imide)

Growths of poly(ether ether ketone) (PEEK) spherulites from both pure melt and its miscible blends with poly(ether imide) (PEI) have been studied by polarized optical microscopy. The nucleation density of PEEK spherulites was depressed upon blending with PEI, which can be attributed to the reduction in degree of supercooling arising from equilibrium melting point depression. A modified Lauritzen-Hoffman (L-H) theory was adopted to analyze the growth kinetics. Regime III-II transition was observed with the transition temperature decreasing with increasing PEI composition. Assuming free rotations of the virtual bonds in PEEK molecule, the side surface free energy of 12.0 erg/cm² was calculated from the characteristic ratio. The fold surface free energy of 188 erg/cm² and work of chain folding of 12.3 kcal/mol were then obtained from the modified L-H analysis.     

Lamellar morphology of poly(trimethylene terephthalate)/poly(ether imide) blends studied via small‐angle X‐ray scattering

The lamellar morphology of a melt‐miscible blend consisting of poly(trimethylene terephthalate) (PTT) and poly(ether imide) (PEI) prepared by solution precipitation has been investigated by means of optical polarized microscopy (POM) and small angle X‐ray scattering (SAXS). From the observation under POM, it was suggested that PEI was predominantly segregated into the interlamellar and/or interfibrillar regions upon PTT crystallization since the PTT spherulitic morphologies of blends were volume‐filling. From results of SAXS data analysis, a larger amorphous layer thickness was identified in the blends, showing that some PEI was incorporated inside the interlamellar regions after crystallization. Despite the swelling of the amorphous layer, the amorphous layer thickness was relatively independent of the blend composition. It was concluded that amorphous PEI was located in the interlamellar regions of PTT as the weight fraction of PEI (w_PEI) [≤] 0.1, while amorphous PEI was predominantly segregated into the interfibrillar regions of PTT as w_PEI > 0.1, and the extent of interfibrillar segregation increased with increasing w_PEI. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Miscibility and crystallization behavior of poly(ether ether ketone ketone)/poly(ether imide) blends

The miscibility and crystallization behavior of poly(ether ether ketone ketone) (PEEKK)/poly(ether imide) (PEI) blends prepared by melt‐mixing were investigated by differential scanning calorimetry. The blends showed a single glass transition temperature, which increased with increasing PEI content, indicating that PEEKK and PEI are completely miscible in the amorphous phase over the studied composition range (weight ratio: 90/10–60/40). The cold crystallization of PEEKK blended with PEI was retarded by the presence of PEI, as is apparent from the increase of the cold crystallization temperature and decrease of the normalized crystallinity for the samples anealed at 300°C with increasing PEI content. Although the depression of the apparent melting temperature of PEEKK blended with PEI was observed, there was no evidence of depression in the equilibrium melting temperature. The analysis of the isothermal crystallization at 313–321°C from the melt of PEEKK/PEI (100/0, 90/10, and 80/20) blends suggested that the retardation of crystallization of PEEKK is caused by the increase of the crystal surface free energy in addition to the decrease of the mobility by blending PEI with a high glass transition temperature. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 769–775, 2001     

Synthesis and properties of thio‐containing poly(ether ether ketone)s

A series of thio‐containing poly(ether ether ketone) (PEESK) polymers was synthesized by the introduction of thio groups from 4,4′ thiodiphenol (TDP) into the poly(ether ether ketone) (PEEK) structure via reaction between the phenol and aromatic fluoride groups. The effect of the thio groups on the properties of the PEESK materials was investigated. Differential scanning calorimetry (DSC) analysis and X‐ray diffraction (XRD) patterns show a depression in the crystallinity of the PEESKs with incorporation of the content of thio groups in the backbones. The crystalline structure was identified as an orthorhombic structure with lattice constants of a = 7.52 Å, b = 5.86 Å and c = 10.24 Å for all crystallizable PEESKs. The crystalline structures of the thio‐containing PEEK polymers were the same as that of the neat PEEK, which means the thio‐containing block in the whole thio‐containing PEEK molecule is almost excluded from the crystalline structure and the crystals are completely formed by ‘non‐thio’ blocks only. Due to the glass transition temperature (T_g) and melting temperature (T_m) depression with increase in the TDP content in the reaction system, the processability of the resultant thio‐containing PEEKs could be effectively improved. Copyright © 2004 Society of Chemical Industry     

Synthesis and characterization of poly(ether amide ether ketone)/poly(ether ketone ketone) copolymers

A new monomer, N,N′‐bis(4‐phenoxybenzoyl)‐m‐phenylenediamine (BPPD), was prepared by condensation of m‐phenylenediamine with 4‐phenoxybenzoyl chloride in N,N‐dimethylacetamide (DMAc). A series of novel poly(ether amide ether ketone) (PEAEK)/poly(ether ketone ketone) (PEKK) copolymers were synthesized by the electrophilic Friedel‐Crafts solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of diphenyl ether (DPE) and BPPD, over a wide range of DPE/BPPD molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The influence of reaction conditions on the preparation of copolymers was examined. The copolymers obtained were characterized by different physicochemical techniques. The copolymers with 10–25 mol % BPPD were semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide linkages in the main chains. The copolymers III and IV with 20–25 mol % BPPD had not only high T_gs of 184–188°C, but also moderate T_ms of 323–344°C, having good potential for the melt processing. The copolymers III and IV had tensile strengths of 103.7–105.3 MPa, Young's moduli of 3.04–3.11 GPa, and elongations at break of 8–9% and exhibited outstanding thermal stability and good resistance to organic solvents. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis of multi‐block copolymer and its compatibilization to the blends of poly(ether ether ketone) with thermotropic liquid crystalline polymer

A multiblock copolymer (BCP) containing amorphous poly(aryl ether ketone) (PAEK) and thermotropic liquid crystalline polymer (TLCP) segments was synthesized. The chemical structure and properties of BCP were characterized by fourier‐transform infrared spectrometer (FTIR), differential scanning calorimeter (DSC), gel permeation chromatograms (GPC), thermogravimetry analysis, polar light microscope (PLM), and solubility test respectively. BCP can dissolve in chloroform because of soluble PAEK block bonded with TLCP block, which was insoluble. The peak of the original PAEK oligomer was no more present in the GPC traces of the block copolymer. These facts indicated that polymer synthesized should be copolymers of the two components rather than blends. A single T_g at 138.1°C and broad melting endotherm at 315.7°C can be observed. The liquid crystalline texture of BCP showed uniformity in the view after heat treated for 10 min above its T_m under PLM. Ternary blends of poly(ether ether ketone) (PEEK)/TLCP/BCP were prepared by extrusion and characterized by DSC. DSC results showed that the crystallization temperature of PEEK phase in the blends shifted higher with the addition of TLCP. Wide angle X‐ray diffraction investigations indicated that the crystalline structure of PEEK was not disturbed by blending or compatibilizing. Scanning electron microscope and mechanical tests confirmed the compatibilizing effect of BCP. Reduction in dispersed phase TLCP size was observed when 2 phr by weight of compatibilizer was added to the blend. Measurement of the tensile properties showed increased elongation as well as improved modulus and strength to some extent. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Sulfonated poly(ether imide) and poly(ether sulfone) blends for direct methanol fuel cells. I. Sulfonation of PEI and characterization of the products

This investigation examines characteristics of sulfonated polyether imides (SPEI) with various ion exchange capacity values (IEC) and completes previous work to enable its blends to be adopted as polyelectrolyte in direct methanol fuel cells (DMFC). Polyether imides (PEI) were sulfonated by using chlorosulfonic acid as the sulfonating agent and chloroform as the solvent. The structure of SPEI was observed by FTIR and ¹H NMR. The sulfonate or sulfonic acid content of the polymers, expressed as a number per repeat unit of the polymer, was accurately determined by elemental analysis and conductometric titration. Physical properties such as solubility, intrinsic viscosities, thermal stability, and glass transition temperature (T_g) were studied for both PEI and SPEI. TGA‐FTIR verified that sulfonic groups, attached to the aromatic ring in the PEI backbone, are split at 230–350°C, but the main‐chain splitting temperature of SPEI is similar to that of pure polymer. The sulfonated samples exhibited good solubilities and increased glass transition temperatures (T_g values) as degree of sulfonation (DS) increased; two T_g values were detected when IEC was sufficiently high. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of high-performance polymers on crystallization and multiple melting behavior of poly(phenylene sulfide)

The crystallization and multiple melting behavior of poly(phenylene sulfide) (PPS) and its blends with amorphous thermoplastic bisphenol A polysulfone (PSF) and phenolphthalein poly(ether ketone) (PEK-C), crystalline thermoplastic poly(ether ether ketone) (PEEK), and thermosetting bismaleimide (BMI) resin were investigated by a differential scanning calorimeter (DSC). The addition of PSF and PEK-C was found to have no influence on the crystallization temperature (T_c) and heat of crystallization (ΔH_c) of PPS. A significant increase in the value of T_c and the intensity of the T_c peak of PPS was observed and the crystallization of PPS can be accelerated in the presence of the PEEK component. An increase in the T_c of PPS can also be accelerated in the BMI/PPS blend, but was no more significant than that in the PEEK/PPS blend. The T_c of PPS in the PEEK/PPS blends is dependent on the maximum temperature of the heating scans and can be divided into three temperature regions. The addition of a second component has no influence on the formation of a multiple melting peak. The double melting peaks can also be observed when PPS and its blends are crystallized dynamically from the molten state. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 637–644, 1998     

Miscibility of poly(ether imide)/poly(ethylene terephthalate) blends

Summary Miscibility of blends of poly(ether imide) (PEI) and poly(ethylene terephthalate) (PET) were studied by differential scanning calorimetry (DSC). Single and composition-dependent T_g's are observed over the entire composition range, indicating that the blends are miscible in the amorphous region. The overall crystallization rate of PET in the blends decreased with increasing the PEI content. The interaction energy density B, which was calculated from the melting point depression of the blends using Nishi-Wang equation, was-5.5 cal/cm³.     

Crystallization and melting behavior of poly(ether ether ketone)/poly(aryl ether sulfone) blends

The crystallization and melting behavior of poly(ether ether ketone) (PEEK) in blends with poly(aryl ether sulfone) (PES) prepared by melt mixing are investigated by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS). The presence of PES is found to have a notable influence on the crystallization behavior of PEEK, especially when present in low concentrations in the PEEK/PES blends. The PEEK crystallization kinetics is retarded in the presence of PES from the melt and in the rubbery state. An analysis of the melt crystallization exotherm shows a slower rate of nucleation and a wider crystallite size distribution of PEEK in the presence of PES, except at low concentrations of PES, where, because of higher miscibility and the tendency of PES to form ordered structures under suitable conditions, a significantly opposite result is observed. The cold crystallization temperature of the blends at low PES concentration is higher then that of pure PEEK, whereas at a higher PES concentration little change is observed. In addition, the decrease in heat of cold crystallization and melting, which is more prevalent in PEEK‐rich compositions than in pure PEEK, shows the reduction in the degree of crystallinity because of the dilution effect of PES. Isothermal cold crystallization studies show that the cold crystallization from the amorphous glass occurs in two stages, corresponding to the mobilization of the PEEK‐rich and PES‐rich phases. The slower rate of crystallization of the PEEK‐rich phase, even in compositions where a pure PEEK phase is observed, indicates that the presence of the immobile PES‐rich phase has a constraining influence on the crystallization of the PEEK‐rich phase, possibly because of the distribution of individual PEEK chains across the two phases. The various crystallization parameters obtained from WAXS analysis show that the basic crystal structure of PEEK remains unaffected in the blend. Further, the slight melting point depression of PEEK at low concentrations of PES, apart from several other morphological reasons, may be due to some specific interactions between the component homopolymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2906–2918, 2003     

Rheological properties in blends of poly(aryl ether ether ketone) and liquid crystalline poly(aryl ether ketone)

Rheological properties of the blends of poly(aryl ether ether ketone) (PEEK) with liquid crystalline poly(aryl ether ketone) containing substituted 3‐trifluoromethylbenzene side group (F‐PAEK), prepared by solution precipitation, have been investigated by rheometer. Dynamic rheological behaviors of the blends under the oscillatory shear mode are strongly dependent on blend composition. For PEEK‐rich blends, the systems show flow curves similar to those of the pure PEEK, i.e., dynamic storage modulus G′ is larger than dynamic loss modulus G″, showing the feature of elastic fluid. For F‐PAEK‐rich systems, the rheological behavior of the blends has a resemblance to pure F‐PAEK, i.e., G″ is greater than G′, showing the characteristic of viscous fluid. When the PEEK content is in the range of 50–70%, the blends exhibit an unusual rheological behavior, which is the result of phase inversion between the two components. Moreover, as a whole, the complex viscosity values of the blends are between those of two pure polymers and decrease with increasing F‐PAEK content. However, at 50% weight fraction of PEEK, the viscosity‐composition curves exhibit a local maximum, which may be mainly attributed to the phase separation of two components at such a composition. The changes of G′ and G″ with composition show a trend similar to that of complex viscosity. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4040–4044, 2006     

聚醚醚酮共混改性研究进展

综述了聚醚醚酮（PEEK）、聚醚酰亚胺（PEI）、聚四氟乙烯（PTFE）、热致液晶（TLCP）和聚醚砜（PES）等高性能工程塑料的共混改性研究进展,详细探讨了各种PEEK共混物的相容性、结晶行为、微观结构、热行为和力学性能等性能特征。PEEK与PEI在熔融和无定形状态下完全相容,常用于PEEK的结晶行为和微观结构的基础研究;与PTFE、TLCP、PES共混分别是提高PEEK的摩擦磨损性能、加工性能和热稳定性的有效手段。各种共混物的相容性好坏对其结晶行为和微观结构有重要影响,从而影响了共混物的力学性能。在此基础上,对PEEK共混改性领域进一步的研究方向和内容进行了讨论。     

Poly(ether ether ketone)/poly(aryl ether sulfone) blends: Relationships between morphology and mechanical properties

Mechanical properties such as the tensile modulus, yield (break) strength, and elongation to break (or yield) are measured for multiphase poly(ether ether ketone) (PEEK)/poly(aryl ether sulfone) (PES) blends. Specimens with three different levels of thermal histories (quenched, as‐molded, and annealed) are prepared in order to study their effects on the mechanical properties of PEEK/PES blends. Synergistic behavior is observed in the tensile modulus and tensile strength of the blends in almost the whole range of compositions. The ductility of quenched blends measured as the elongation to break (yield) shows an unexpected synergistic behavior in the blend containing 90 wt % PEEK, although a negative deviation from additive behavior is observed in the rest of the compositions. A ductile–brittle transition is observed between 50 and 75 wt % PEEK in the blend. The ductile–brittle transition in as‐molded blends shifts to 75–90 wt % PEEK. Annealed blends show predominantly brittle behavior in the whole composition range. The experimental data are further correlated with the theoretically predicted results based on various composite models. Although the prediction based on these equations fails to fit the experimental data in the whole composition range, the simplex equations that are normally used for blends showing synergistic behavior produced a reasonable fit to the experimental data. The mechanical properties obtained for different blend compositions are further correlated with their morphology as observed by scanning electron microscopy. Morphological observation shows a two‐phase morphology in PES‐rich blends, which is an interlocked morphology in which the disperse phase is not clearly visible in PEEK‐rich blends, and a cocontinuous type of morphology for a 50/50 composition. Considerable permanent deformation of both the disperse and matrix phase, especially in the case of quenched tensile specimens, demonstrates the remarkable adhesion present between the two phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2887–2905, 2003     

The absorption behavior and crystallization of poly(aryl ether ketone) films

The absorption and subsequent desorption behaviors of amorphous polymer films of PEEK poly(ether ether ketone), PEEKK poly(ether ether ketone ketone), and PEKK poly(ether ketone ketone) in solvent of 1,2-dichloroethane (C₂H₄Cl₂) are investigated and compared. The equilibrium absorption weight (M_∞) of these polymers is related to their molecular ketone content or molecular chain rigidity and also to the experimental conditions. Especially, at a certain temperature, the molecular chains in the solvent can be polarized, which leads to producing greater M_∞ for polymer films; for example, at 60°C, M_∞ = 46% for PEEK and M_∞ = 65% for PEKK. The pseudodiffusion coefficients for PEEK, PEEKK, and PEKK all surpass the 6.0 × 10⁻¹² m² s⁻¹. The polymer's molecular polarization has been proved in concentrated sulfur acid. Results also show that amorphous resin's films become white and creeped in dichloroethane, which is more serious when metaphenyl links are introduced into PEEKK or PEKK molecular main chains. The residual solvent of 1% or so often exists in the films, even though a long desorption time (over 100 h) has been proceeded. Absorption has induced crystallization of amorphous polymer films, but this crystallization process is slightly different from that of the films crystallized from both the glassy state and the melting state in the solvent, which makes the amorphous interlayers grow progressively and more condensely; thus, the crystallized films will have higher T_g's than these crystallized under annealing condition. The morphology results have shown that the solvent-crystallized films are less toughened than the amorphous ones because of the intermediate layer between the induced crystallized area and the amorphous area in the core. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:2065–2075, 1998     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Effect of dihydroxydiphenyl ether on poly(ether ether ketone)

A series of modified poly(ether ether ketone) (PEEK) polymers were synthesized by introduction of addition ether groups from dihydroxydiphenyl ether (DHDE) into the PEEK structure. The inherent viscosity of the DHDE-modified PEEK increased with reaction time at 320 °C. DSC thermograms showed the melting points of the obtained PEEK decreased with the increase of the DHDE content in the backbone. The degradation temperature (T_d) was slightly decreased by the introduction of DHDE. The crystallinity as measured via the X-ray diffraction (XRD) increases with the introduction of DHDE into the modified PEEK. The crystalline structure was identified as an orthorhombic structure with lattice constants a = 7.72 Å, b = 5.86 Å, and c = 10.24 Å. Due to the glass transition temperature (T_g) and the melting temperature (T_m) decreasing with the increase of the DHDE content in the reaction system. the processability of the resultant PEEK could be improved through this DHDE modification.     

Miscibility and mechanical properties of tetrafunctional epoxy resin/phenolphthalein poly(ether ether ketone) blends

Phenolphthalein poly(ether ether ketone) (PEK‐C) was found to be miscible with uncured tetraglycidyl 4,4′‐diaminodiphenylmethane (TGDDM), which is a type of tetrafunctional epoxy resin (ER), as shown by the existence of a single glass transition temperature (T_g) within the whole composition range. The miscibility between PEK‐C and TGDDM is considered to be due mainly to entropy contribution. Furthermore, blends of PEK‐C and TGDDM cured with 4,4′‐diaminodiphenylmethane (DDM) were studied using dynamic mechanical analysis (DMA), Fourier‐transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM). DMA studies show that the DDM‐cured TGDDM/PEK‐C blends have only one T_g. SEM observation also confirmed that the blends were homogeneous. FTIR studies showed that the curing reaction is incomplete due to the high viscosity of PEK‐C. As the PEK‐C content increased, the tensile properties of the blends decreased slightly and the fracture toughness factor also showed a slight decreasing tendency, presumably due to the reduced crosslink density of the epoxy network. SEM observation of the fracture surfaces of fracture toughness test specimens showed the brittle nature of the fracture for the pure ER and its blends with PEK‐C. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 598–607, 2001