Liquid fuels spray and combustion characteristics in a new micro gas turbine combustion chamber design

Experimental nozzle spray analysis of different nozzle sizes was performed to investigate the effect of the spray profile on combustion quality. Detailed numerical investigation analysis investigated the effect of discrete phase model (DPM) on liquid fuel atomization and combustion characteristics. Four injectors of 2.98, 5.95, 8.93, and 11.90 kg/h nominal capacities numbered from 1 to 4 were tested on new micro gas turbine (MGT) chamber designed especially for liquid biofuels. The fuel was tested in the range of 2.36 to 9.43 kg/h achieving stable turbine operation in the pressure range of 0.1 to 1 bar. Stable operation was achieved for injector number 2 in the range of 0.1 to 0.5 bar compared with 0.2 to 0.6 bar for injector number 3 and 0.5 to 1 bar for injector number 4, while the smallest injector number 1 was not operational above 0.1 bar. The experimental results produced favourable low CO emissions of 95 ppm, NO_x emission of 31 ppm, and average turbine inlet temperature (TIT) of 1316 K at maximum pressure. The numerical simulation with DPM using similar injector and operating conditions showed good agreement with the experimental results averaging CO emissions of 99 ppm and NO_x of 13 ppm at TIT of 1329 K.     

Part-load performance characteristics of a lean burn catalytic combustion gas turbine system

The purpose of this study is to compare the part-load performance of a lean burn catalytic combustion gas turbine (LBCCGT) system in three different control modes: varying fuel, bleeding off the fuel mixture flow after the compressor and varying rotational speed. The conversions of methane species for chemical process are considered. A 1D heterogeneous plug flow model was utilized to analyze the system performance. The actual turbomachinery components were designed and predicted performance maps were applied to system performance research. The part-load characteristics under three control strategies were numerically investigated. The main results show that: the combustor inlet temperature is a significant factor that can significantly affect the part-load characteristics of the LBCCGT system; the rotational speed control mode can provide the best performance characteristics for part-load operations; the operation range of the bleed off mode is narrower than that of the speed control mode and wider than that of the fuel only mode; with reduced power, methane does not achieve full conversion over the reactor at the fuel only control mode, which will not warrant stable operation of the turbine system; the thermal efficiency of the LBCCGT system at fuel only control strategy is higher than that at bleed off control strategy within the operation range.     

燃气轮机燃料轴向分级燃烧室的数值分析

为改善燃气轮机燃烧室的火焰筒壁温较高以及污染物排放等问题,提出了在火焰筒的壁面增加二次燃料喷口的轴向分级燃烧模式。利用ANSYS CFX软件并根据化学反应机理计算和分析了燃气轮机轴向分级燃烧室的流场和温度场,并与非分级燃烧室的结果进行了比较。结果表明:增大二次燃料比例可以使火焰筒壁面温度降低、出口污染物质量分数及出口不均匀系数减小,但出口平均温度会随之降低,导致做功能力减小。过量空气系数会影响火焰筒壁温、出口平均温度与NO质量分数。合理的二次燃料比例区间取决于多个条件。     

Influence of inlet flow conditions on the performance of a swirl‐stabilized combustor burning liquid fuel spray

A numerical model of liquid fuel spray combustion is developed to study the effects of inlet flow conditions of primary and dilution air on the performance of a swirl‐stabilized axi‐symmetric combustor. The model is based on two‐phase stochastic separated flow approach. A standard k–ϵ model with logarithmic law of the wall for the near‐wall region is adopted for the solution of the gas phase turbulence. The chemical reaction is taken as a single step, irreversible, global one with the rate determined by the kinetically and diffusionally controlled rates. The liquid spray is divided into a finite number of droplet classes with the size distribution following a probability function. It has been observed that an improved pattern factor and better combustion efficiency can be obtained when both the primary and the dilution air streams enter the combustor with swirl, but in the counter‐rotating directions. However, the combustor pressure loss factor increases for the counter‐rotating flow entries of the primary and the dilution air compared to the co‐rotating air entries or to the swirled primary and non‐swirled dilution air entries. Copyright © 2000 John Wiley & Sons, Ltd.     

Hydrogen injection as additional fuel in gas turbine combustor. Evaluation of effects

Industrial gas turbines fuelled by fossil fuels have been used widely in power generation and combined heat and power for many years. However they have to meet severe _NOx${\mathrm{NO}}_x$, CO and _CO2${\mathrm{CO}}_2$ (greenhouse effect) emissions legislation in many countries. This paper reports a study on injection of small quantities of hydrogen in a hydrocarbon fuelled burner like additionally fuel to reduce the pollutants emissions. Hydrogen is injected in the primary zone, premixed with the air. Using this injection together lean primary zone, it is possible to reduce the _NOx${\mathrm{NO}}_x$ level while CO an HC levels remains approximately constant.     

Development of high intensity CDC combustor for gas turbine engines

Colorless distributed combustion (CDC) has been demonstrated to provide ultra-low emission of NOx and CO, improved pattern factor and reduced combustion noise in high intensity gas turbine combustors. The key feature to achieve CDC is the controlled flow distribution, reduce ignition delay, and high speed injection of air and fuel jets and their controlled mixing to promote distributed reaction zone in the entire combustion volume without any flame stabilizer. Large gas recirculation and high turbulent mixing rates are desirable to achieve distributed reactions thus avoiding hot spot zones in the flame. The high temperature air combustion (HiTAC) technology has been successfully demonstrated in industrial furnaces which inherently possess low heat release intensity. However, gas turbine combustors operate at high heat release intensity and this result in many challenges for combustor design, which include lower residence time, high flow velocity and difficulty to contain the flame within a given volume. The focus here is on colorless distributed combustion for stationary gas turbine applications. In the first part of investigation effect of fuel injection diameter and air injection diameter is investigated in detail to elucidate the effect fuel/air mixing and gas recirculation on characteristics of CDC at relatively lower heat release intensity of 5 MW/m³ atm. Based on favorable conditions at lower heat release intensity the effect of confinement size (reduction in combustor volume at same heat load) is investigated to examine heat release intensity up to 40 MW/m³ atm. Three confinement sizes with same length and different diameters resulting in heat release intensity of 20 MW/m³ atm, 30 MW/m³ atm and 40 MW/m³ atm have been investigated. Both non-premixed and premixed modes were examined for the range of heat release intensities. The heat load for the combustor was 25 kW with methane fuel. The air and fuel injection temperature was at normal 300 K. The combustor was operated at 1 atm pressure. The results were evaluated for flow field, fuel/air mixing and gas recirculation from numerical simulations and global flame images, and emissions of NO, CO from experiments. It was observed that the larger air injection diameter resulted in significantly higher levels of NO and CO whereas increase in fuel injection diameter had minimal effect on the NO and resulted in small increase of CO emissions. Increase in heat release intensity had minimal effect on NO emissions, however it resulted in significantly higher CO emissions. The premixed combustion mode resulted in ultra-low NO levels (<1 ppm) and NO emission as low as 5 ppm was obtained with the non-premixed flame mode.     

Numerical investigation of combustion characteristics for hydrogen mixed fuel in a can-type model of the gas turbine combustor

Numerical simulations are performed to analyze the combustion characteristics of propane fuel mixed with different amounts of hydrogen in a can-type combustor. The volume fraction of the hydrogen fuel varies from 0% to 100% in the fuel mixture. The results indicate that the hydrogen enrichment of the fuel significantly affects the flow structure, mixture fraction, and combustion characteristics. An increase in the volume fraction of hydrogen significantly affects the mean mixture fraction distribution, promotes combustion, and increases the flame temperature and the width of the flammable range within the combustor. Therefore, the degree of temperature uniformity at the outlet of the combustor increases with hydrogen enrichment, corresponding to an increase of 49.64% in the uniformity factor. The hydrogen enriched fuel can also reduce the emissions of CO and CO₂, owing to the reduced amount of carbonaceous fuel.     

微型燃气轮机燃烧室性能影响因素的探讨

针对微型燃气轮机燃烧室性能的各种影响因素(进气条件、燃料热值、燃烧室结构等)对燃烧稳定性和燃烧效率的影响,介绍了国内外相关实验和数值模拟研究现状,分析了燃烧室主要污染物的生成机理和影响因素,以及降低氮氧化物排放浓度的技术措施。     

PG9171E 燃机改用双燃料系统的探讨

本文介绍了PG9171E燃气轮机机组成功地由重油改为天然气及双燃料运行的技术方案和经验,为国内其他燃气轮机电厂"油改气"技术改造项目提供了一些借鉴和指导。     

9F型燃机多通道燃烧动态压力监测系统研究

干式低NOx燃烧技术(DLN)能降低燃气轮机NOx排放.燃烧稳定性监测是进行干式低NOx燃烧调整的基础,而燃烧压力脉动则是反映燃烧稳定性的重要参数.研制了适用于GE公司9F型燃机的多通道燃烧动态压力监测系统,包括动态压力传感器、数据采集卡以及分析软件.现场试验显示,该系统能在线采集燃机燃烧室内多通道的压力脉动,与电厂安装的便携式动态压力监测系统(CDMS)数据进行对比,两者都在频率94、138、217、302 Hz附近存在峰值.该系统为9F型燃机进行DLN燃烧调整提供了真实、可靠的数据支持.     

Experimental Study on the Dynamic Characteristics of a Gas Turbine Combustor Burning Syn-gas

The present study focused on the development of a full-scale gas turbine combustor burning syn-gas from the coal-based multi-production. The dynamic features of a variety of parameters of the combustor, such as temperature and pressure during the procedures of startup and thermal load shifting, were measured and analyzed. The frequency and power spectrum of pressure fluctuation were analyzed by applying FFT and 1D continuous MORLET wavelet methods. The results show that the pressure fluctuation has distinct patterns during startup and load-transition procedures. The relationship between these dynamic features and the stability, safety and efficiency of gas turbine combustors burning syn-gas are preliminarily discussed.     

Modelling of combustion performances and emission characteristics of coal gases in a model gas turbine combustor

In recent years, gas mixtures are being used as alternative fuels in combustors. These gas mixtures are obtained by different methods. For instance, coal gasification and carbonization as coal have the largest reserves among fossil fuels. Gas mixtures obtained via coal gasification and carbonization are called water gas, generator gas, town gas and coke oven gas. These fuels contain various gases. As a result of this, heating values of fuels are also different. Therefore, combustion performances and emission characteristics of these fuels need to be investigated. In this study, combustion performances and emissions including CO, CO₂ and NO_X of water gas, generator gas, town gases, coke oven gas and methane were numerically investigated in a model gas turbine combustor. The numerical modelling of turbulent nonpremixed diffusion flames has been performed in this combustor. Mathematical models used in this study involved the k–ε model of turbulent flow, the PDF/mixture fraction model of nonpremixed combustion and P‐1 radiation model. A CFD code ANSYS Fluent was used for all numerical investigations. Temperature distributions of axial and radial directions were determined. A NO_X post‐processor was used for the prediction of NO_X emissions from the gas turbine combustor. Modelling was performed for 60 kW thermal power and different equivalance ratios (i.e. Ф = 0.91, Ф = 0.77 and Ф = 0.67). The studied type 1 model gas turbine combustor was modelled for Ф = 0.91 equivalance ratio. Then, Other equivalance ratios were analysed for type 2 model gas turbine combustor. The effect of dilution air on combustion performances and emission characteristics was also investigated. It is concluded that the coke oven gas, the town gas I, town gas II and the water gas are appropriate for usage as alternative fuel, whereas the generator gas is not suitable for gas turbine combustors. Copyright © 2013 John Wiley & Sons, Ltd.     

Thermodynamic characteristics of a low concentration methane catalytic combustion gas turbine

Low concentration methane, emitted from coal mines, landfill, animal waste, etc. into the atmosphere, is not only a greenhouse gas, but also a waste energy source if not utilised. Methane is 23 times more potent than CO₂ in terms of trapping heat in the atmosphere over a timeframe of 100 years. This paper studies a novel lean burn catalytic combustion gas turbine, which can be powered with about 1% methane (volume) in air. When this technology is successfully developed, it can be used not only to mitigate the methane for greenhouse gas reduction, but also to utilise such methane as a clean energy source. This paper presents our study results on the thermodynamic characteristics of this new lean burn catalytic combustion gas turbine system by conducting thermal performance analysis of the turbine cycle. The thermodynamic data including thermal efficiencies and exergy loss of main components of the turbine system are presented under different pressure ratios, turbine inlet temperatures and methane concentrations.     

Numerical simulation of a hydrogen fuelled gas turbine combustor

The interest for hydrogen-fuelled combustors is recently growing thanks to the development of gas turbines fed by high content hydrogen syngas. The diffusion flame combustion is a well-known and consolidated technology in the field of industrial gas turbine applications. However, few CFD analyses on commercial medium size heavy duty gas turbine fuelled with pure hydrogen are available in the literature. This paper presents a CFD simulation of the air-hydrogen reacting flow inside a diffusion flame combustor of a single shaft gas turbine. The 3D geometrical model extends from the compressor discharge to the gas turbine inlet (both liner and air plenum are included). A coarse grid and a very simplified reaction scheme are adopted to evaluate the capability of a rather basic model to predict the temperature field inside the combustor. The interest is focused on the liner wall temperatures and the turbine inlet temperature profile since they could affect the reliability of components designed for natural gas operation. Data of a full-scale experimental test are employed to validate the numerical results. The calculated thermal field is useful to explain the non-uniform distribution of the temperature measured at the turbine inlet.     

Prediction of some performance characteristics of shale oil in the gas turbine combustor

Measurements of radiation, smoke and temperature in a developed experimental combustor at various air pressures, inlet temperatures and air-fuel ratios have shown the effects of such fuel properties as volatility, boiling range and H percentage mass content on ignition, lean blow-out, liner temperature and exhaust smoke. This study has been extended to cover some of these performance characteristics for shale oil.     

多流体模型在燃气轮机燃烧室三维反应流中的应用

对一种模型燃气轮机燃烧室中的三维反应流进行了数值模拟，模型燃烧室的燃料是CH4，燃烧类型是预混燃烧，在数值模拟过程中，采用了Spalding于1995年提出来的多流体模型来对燃烧室中的湍流预混燃烧进行了数值模拟，在数值模拟过程中考虑了辐射问题，采用了六通量辐射模型。通过数值模拟给出了速度，压力，湍流脉动动能，湍流动能耗散率，焓值，湍流粘度，温度，密度，燃烧产物质量分数，氧的质量分数，燃料/空气混合比，燃料质量分数，空间三个方向的辐射热通量以及各种流体的质量分数等变量的分布情况，此外，还采用传统的旋涡破碎模型对此燃烧室进行了数值模拟，并对两种方法的结果进行了分析比较，由分析可以看出多流体模型的结果接近于实际情况，对模型燃烧室进行三维反应流数值模拟的工作为今后对实际燃烧室反应流的数值模拟打下了一定的基础。     

某型舰用燃气轮机燃烧室故障原因分析及排除

介绍了某型舰用燃气轮机燃烧室故障及检查结果,探讨了故障发生的原因,研究并实施了故障排除的措施。经过试验,证明了故障原因分析的正确性和排除措施的可行性。     

The effects and characteristics of hydrogen in SNG on gas turbine combustion using a diffusion type combustor

Converting coal to natural gas may be one of the alternative solutions for satisfying the demand for natural gas. However, synthetic natural gas (SNG) has not been proven effective in natural gas-fired power plants. In this research, several combustion tests using a diffusion type combustor were conducted to determine the effect of hydrogen content in SNG on gas turbine combustion. Three kinds of SNG with different H₂ content up to 3%vol were used for the combustion tests. Even a small amount of hydrogen in SNG affects the flame structure: it shortened the flame length and enlarged the flame angle slightly. However, hydrogen content up to 3% in SNG did not affect the gas turbine combustion characteristics, which are emission performance and combustion efficiency. Due to a similarity with real gas turbine combustor conditions for power generation, a high pressure combustion test helped us verify the ambient pressure combustion tests conducted to determine the effect of hydrogen in SNG. In the high pressure combustion test, the pattern factors were identical even though the hydrogen content was varied from 0% to 3%.