Preparation and barrier property of poly(ethylene terephthalate)/clay nanocomposite using clay‐supported catalyst

Poly(ethylene terephthalate) (PET)/clay nanocomposite was prepared by the direct polymerization with clay‐supported catalyst. The reaction degree of catalyst against the cation exchange capacity of clay was 8 wt %. The intercalation of PET chains into the silicate layers was revealed by X‐ray diffraction studies. SEM morphology of the nanocomposite showed a good dispersion of clay‐supported catalyst, ranging from 30 to 100 nm. The intercalated and exfoliated clay‐supported catalyst in PET matrix was also observed by TEM. The improvement of O₂ permeability for PET/clay‐supported catalyst composite films over the pure PET is approximately factors of 11.3–15.6. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4875–4879, 2006     

Dispersion of nanoclays with poly(ethylene terephthalate) by melt blending and solid state polymerization

Melt intercalation of clay with poly(ethylene terephthalate; PET) was investigated in terms of PET chain mobilities, natures of clay modifiers, their affinities with PET, and nanocomposite solid state polymerization (SSP). Twin screw extrusion was used to melt blend PET resins with intrinsic viscosities of 0.48, 0.63, and 0.74 dL/g with organically modified Cloisite 10A, 15A, and 30B montmorillonite clays. Clay addition caused significant molecular weight reductions in the extruded PET nanocomposites. Rates of SSP decreased and crystallization rates increased in the presence of clay particles. Cloisite 15A blends showed no basal spacing changes, whereas the basal spacings of Cloisite 10A and Cloisite 30B nanocomposites increased after melt extrusion, indicating the presence of intercalated nanostructures. After SSP these nanocomposites also exhibited new lower angle X‐ray diffraction peaks, indicating further expansion of their basal spacings. Greatest changes were seen for nanocomposites prepared from the lowest molecular weight PET and Cloisite 30B, indicating its greater affinity with PET and that shorter more mobile PET chains were better able to enter its galleries and increase basal spacing. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and characteristics of nitrile rubber (NBR) nanocomposites based on organophilic layered clay

The effect of clay modification on organo‐montmorillonite/NBR nanocomposites has been studied. Organo‐montmorillonite/NBR nanocomposites were prepared through a melt intercalation process. NBR nanocomposites were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), dynamic mechanical thermal analysis (DMTA) and a universal testing machine (UTM). XRD showed that the basal spacing in the clay increased, which means that the NBR matrix was intercalated in the clay layer galleries. On TEM images, organo‐montmorillonite (MMT) particles were clearly observed, having been exfoliated into nanoscale layers of about 10–20 nm thickness from their original 40 µm particle size. These layers were uniformly dispersed in the NBR matrix. The DMTA test showed that for these nanocomposites the plateau modulus and glass transition temperature (T_g) increased with respect to the corresponding values of pure NBR (without clay). UTM test showed that the nanocomposites had superior mechanical properties, ie strength and modulus. These improved properties are due to the nanoscale effects and strong interactions between the NBR matrix and the clay interface. Copyright © 2003 Society of Chemical Industry     

Morphology and mechanical properties of polypropylene/organoclay nanocomposites

Polypropylene (PP) nanocomposites were prepared by melt intercalation in an intermeshing corotating twin‐screw extruder. The effect of molecular weight of PP‐MA (maleic anhydride‐ modified polypropylene) on clay dispersion and mechanical properties of nanocomposites was investigated. After injection molding, the tensile properties and impact strength were measured. The best overall mechanical properties were found for composites containing PP‐MA having the highest molecular weight. The basal spacing of clay in the composites was measured by X‐ray diffraction (XRD). Nanoscale morphology of the samples was observed by transmission electron microscopy (TEM). The crystallization kinetics was measured by differential scanning calorimetry (DSC) and optical microscopy at a fixed crystallization temperature. Increasing the clay content in PP‐ MA330k/clay, a well‐dispersed two‐component system, caused the impact strength to decrease while the crystallization kinetics and the spherulite size remained almost the same. On the other hand, PP/PP‐MA330k/clay, an intercalated three‐component system containing some dispersed clay as well as the clay tactoids, showed a much smaller size of spherulites and a slight increase in impact strength with increasing the clay content. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1562–1570, 2002     

Investigation of properties,nanostructure, and distribution in controlled polyester polymerization with layered silicate

This article presents a series of nanocomposites of a polyester [poly (ethylene terephathalate), PET] with different contents of layered silicates of montmorillonite (MMt) by a controlled process, that is, controlling the way to pretreat MMt, the content of MMt, the kind of reagents used, and the way for MMt to be added. Also investigated, in detail, were the properties, nanostructure, and distribution of nanocomposites with an MMt content below 5% by weight. Results by TEM and AFM showed that the nanoparticles are in a normal distribution with a most probable size of 30–70 nm; the exfoliated MMt lamellae interacting with the PET molecular chain produced more regular chain patterns than did pure PET itself when the MMt content was low (lower than 3% by weight); and the agglomerated particles seem not to be found in an MMt content less than 3% by weight, but to increase with the MMt content in the nanocomposites. The investigation of these nanocomposite properties showed that the optimized properties require an optimized MMt content within 2–3% by weight. When MMt is increased from 3 to 5% by weight in the nanocomposites, agglomeration is unavoidable. Thus, the critical content for MMt added to PET is about 3% by weight. X‐ray results showed the appearance of several small diffraction peaks in the 2θ angle from 1° to 7° for the annealing nanocomposite samples; these peaks are thought to be from the residue of unexfoliated MMt lamellae or metastable (unstable) MMt lamellae. DSC results proved that the nanocomposites have a higher crystallization rate than that of pure PET due to an exfoliated MMt lamellae nucleation effect. Thus, to obtain a stable nanostructure (or nanocomposite), the MMt content needs to be controlled. The nanostructure plays such a role in the crystallization nucleation of nanocomposites. The interaction of exfoliated lamellae with the molecular chain causes a more regular chain pattern and affects the PET crystallization rate and morphology. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2677–2691, 2002     

Properties of poly(ethylene terephthalate)–poly(ethylene naphthalene 2,6‐dicarboxylate) blends with montmorillonite clay

The production and properties of blends of poly(ethylene terephthalate) (PET) and poly(ethylene naphthalene 2,6‐dicarboxylate) (PEN) with three modified clays are reported. Octadecylammonium chloride and maleic anhydride (MAH) are used to modify the surface of the montmorillonite–Na⁺ clay particles (clay–Na⁺) to produce clay–C18 and clay–MAH, respectively, before they are mixed with the PET/PEN system. The transesterification degree, hydrophobicity and the effect of the clays on the mechanical, rheological and thermal properties are analysed. The PET–PEN/clay–C18 system does not show any improvements in the mechanical properties, which is attributed to poor exfoliation. On the other hand, in the PET–PEN/clay–MAH blends, the modified clay restricts crystallization of the matrix, as evidenced in the low value of the crystallization enthalpy. The process‐induced PET–PEN transesterification reaction is affected by the clay particles. Clay–C18 induces the largest proportion of naphthalate–ethylene–terephthalate (NET) blocks, as opposed to clay–Na⁺ which renders the lowest proportion. The clay readily incorporates in the bulk polymer, but receding contact‐angle measurements reveal a small influence of the particles on the surface properties of the sample. The clay–Na⁺ blend shows a predominant solid‐like behaviour, as evidenced by the magnitude of the storage modulus in the low‐frequency range, which reflects a high entanglement density and a substantial degree of polymer–particle interactions. Copyright © 2005 Society of Chemical Industry     

Synthesis and characterization of poly(ethylene terephthalate)/attapulgite nanocomposites

A kind of clay with fibrous morphology, attapulgite (AT), was used to prepare poly (ethylene terephthalate) (PET)/AT nanocomposites via in situ polymerization. Attapulgite was modified with Hexadecyltriphenylphosphonium bromide and silane coupling agent (3‐glycidoxypropltrimethoxysilane) to increase the dispersion of clay particles in polymer matrix and the interaction between clay particles and polymer matrix. FTIR and TGA test of the organic‐AT particles investigated the thermal stability and the loading quantity of organic reagents. XRD patterns and SEM micrographs showed that the organic modification was processed on the surface of rod‐like crystals and did not shift the crystal structure of silicate. For PET/AT nanocomposites, it was revealed in TEM that the fibrous clay can be well dispersed in polymer matrix with the rod‐like crystals in the range of nanometer scale. The diameter of rod‐like crystal is about 20 nm and the length is near to 500 nm. The addition of the clay particles can enhance the thermal stability and crystallization rate of PET. With the addition of AT in PET matrix, the flexural modulus of those composites was also increased markedly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1279–1286, 2007     

Synthesis and characterization of poly(ethylene terephthalate) nanocomposites with organoclay

Poly(ethylene terephthalate) (PET)/montmorillonite (MMT) nanocomposites were prepared by solution intercalation method. The clay was organo‐modified with the intercalation agent cetylpyridinium chloride (CPC). Wide‐angle X‐ray diffraction (XRD) showed that the layers of MMT were intercalated by CPC. Four nanocomposites with organoclay contents of 1, 5, 10, and 15 wt % were prepared by solution blending. XRD showed that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay present. According to the results of differential scanning calorimetry (DSC) analysis, clay behaves as a nucleating agent and enhances the crystallization rate of PET. The maximum enhancement of crystallization rate for the nanocomposites was observed in those containing about 10 wt % organoclay within the studied range of 1–15 wt %. From thermogravimetric analysis (TGA), we found that the thermal stability of the nanocomposites was enhanced by the addition of 1–15 wt % organoclay. These nanocomposites showed high levels of dispersion without agglomeration of particles at low organoclay content (5 wt %). An agglomerated structure did form in the PET matrix at 15 wt % organoclay. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 140–145, 2004     

Thermal properties,rheology and sintering of ultra high molecular weight polyethylene and its composites with polyethylene terephthalate

The addition of polyethylene terephthalate (PET) fibers in ultra high molecular weight polyethylene (UHMWPE) may be a promising approach to achieve improved wear properties in artificial joints. Since UHMWPE/PET composites are processed by compression molding, which involves compaction and sintering of polymeric powders, this article investigates their rheology, thermal properties, and sintering behavior to aid in the identification and selection of optimum processing conditions. Isothermal crystallization kinetics studies have revealed that crystallization of UHMWPE proceeds via heterogeneous nucleation and is governed by two‐dimensional growth. The crystallization rates of the composites were lower than those of the neat material, whereas their ultimate crystallinities were higher. The UHMWPE/PET composites had higher viscosity and elasticity than the neat resin. In the presence of PET fibers the onset of sintering took place at higher temperatures but proceeded at substantially higher rates as compared with pure UHMWPE. A marked discrepancy between the Eshelby‐Frenkel model and experimental sintering data suggests that viscous flow is not the prevailing mechanism for coalescence but rather that enhanced surface area, attributed to the highly developed internal morphology of UHMWPE particles, is the controlling factor. POLYM. ENG. SCI., 45:678–686, 2005. © 2005 Society of Plastics Engineers     

Isothermal crystallization of poly(ethylene‐co‐glycidyl methacrylate)/clay nanocomposites

Poly(ethylene‐co‐glycidyl methacrylate) (PEGMA)/clay nanocomposites with clay concentrations of 1, 3, or 5 wt % were prepared via y melt blending in a twin‐screw extruder. Wide‐angle X‐ray diffraction showed that the clay layers were intercalated by PEGMA. Differential scanning calorimetry was used to analyze the isothermal crystallization, and the equilibrium melting temperature was determined with the Hoffman–Weeks method. The Avrami, Tobin, Malkin, and Urbanovici–Segal models were applied to describe the kinetics of crystallization from the melt state under isothermal conditions. The crystallization kinetics showed that the addition of clay facilitated the crystallization of PEGMA, with the clay functioning as a heterophase nucleating agent; at higher concentrations, however, the physical hindrance of the clay layers to the motion of PEGMA chains retarded the crystallization process. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1051–1064, 2005     

Preparation, Crystallization Behavior, and Morphology of Poly(lactic acid) Clay Hybrids via Wet Kneading Masterbatch Process

Modified masterbatch method comprising of the wet kneading and intercalated modifiers process was successfully applied to prepare exfoliated polylactic acid (PLA) clay hybrids. The crystallization rate of PLA/clay nanocomposite was improved by introducing alkylamide, an intercalated modifier with higher crystallinity. Both XRD and TEM analyses showed that the exfoliated and partially intercalated PLA nanocomposites can be obtained. The effect of clay and intercalated modifier on the nonisothermal, isothermal crystallization kinetics, and morphology of PLA was investigated using DSC instrument. The PLA nanocomposites showed faster crystallization rate because the alkylamide modifier act as a nucleation agent that successfully promoted crystallization. Notably, the crystallinity of PLA/clay hybrids dramatically increased from 9.0 to 42.1 %. The nucleation and crystal growth rate of PLA when crystallized from melt state is greatly influenced by the presence of organoclays. Therefore, as revealed from this isothermal crystallization investigation, the crystallization rate is enhanced by a factor of about 7–17.     

Investigation of thermal,rheological, and physical properties of amorphous poly(ethylene terephthalate)/organoclay nanocomposite films

Thermal, rheological, and physical properties of amorphous poly(ethylene terephthalate) (PET)/organoclay nanocomposite films which were successfully prepared with melt processing method using a PET/organoclay masterbatch were studied in detail. Structural and physical properties of the films were characterized by the UV–Vis spectroscopy, XRD and SEM analysis, DSC, DMA, and rheological tests and gas permeability measurements. Cold‐crystallization behavior of the samples was analyzed by the DSC and DMA methods. Aspect ratio of the organoclay layers were determined with the Nielsen and Halpin‐Tsai models based on the gas permeability and DMA data, respectively. It was found that the organoclay reduced the nonisothermal cold‐crystallization rate of PET chains by restricting the segmental motion of the polymer in the solid state. On the other hand, the organoclay enhanced the nonisothermal melt‐crystallization of PET due to the nucleation effect. Aspect ratio (A_f) of the clay layers were found to be about 20 by using the gas permeability and DMA data. Aspect ratio value was also confirmed by the analysis of SEM images of the samples. A physical model for the sample microstructure was offered that the stacks with the thickness of 20–30 nm and the lateral size of 400–600 nm, probably consisting of 5–8 layers, were uniformly dispersed in the PET structure. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and properties of poly(ethylene terephthalate)/clay nanocomposites by in situ polymerization

Poly(ethylene terephthalate) (PET)/clay nanocomposites (PCNs) with N‐methyl diethanol amine (MDEA)‐based organoclays are synthesized by using in situ polymerization. Four kinds of MDEA‐based materials are prepared and used as organifiers of pristine montmorillonite. The clay treated with the organifiers has a d‐spacing range that is about 14–21 Å. The PCNs with these organoclays are characterized by using wide‐angle X‐ray diffraction, scanning and transmission electron microscopy, atomic force microscopy, capillary rheometry, and tensile and barrier testing. The PCNs form an intercalated and delaminated structure. The well‐stacked nanoclays are broken down into small pieces in the PET matrix and the thickness of the clay bundle decreases to 20 nm. The melt viscosity and tensile strength of these PCNs increases with only 0.5 wt % clay. In oxygen barrier testing, the PCN with 1 wt % well‐dispersed organoclay shows a twofold higher barrier property than pure PET. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1262–1271, 2007     

Effects of silane grafting on the morphology and thermal stability of poly(ethylene terephthalate)/clay nanocomposites

An alkylammonium intercalated montmorillonite (A‐MMT) was modified by edge grafting with 3‐glycidoxypropyltrimethoxysilane. In comparison with poly(ethylene terephthalate) (PET)/A‐MMT, the resultant grafted clay, S‐A‐MMT, exhibited improved miscibility with PET matrix and revealed better dispersion state in the melting compounded PET/S‐A‐MMT nanocomposites. As a result, the PET/S‐A‐MMT nanocomposite had slower degradation rate owing to the enhanced clay barrier effect. Meanwhile, the nanocomposite exhibited lower degradation onset temperature under nitrogen because of the clay catalysis effect, which can be explained by the decreasing degradation reaction energy calculated from Coats–Redfern method of degradation kinetics. In the other hand, nanocomposite with better clay dispersion state exhibited increasing thermal oxidative stability due to clay barrier effect of hindering oxygen to diffuse in, which accorded with the continuous and compact char surface formed during polymer degradation. The clay catalysis and barrier effect of silicate layers were presented directly in isothermal oxidative TGA experiment. Furthermore, the mechanical and crystallization properties of PET/clay nanocomposites were investigated as well. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Nanocomposite fibers of poly(ethylene terephthalate) with montmorillonite and mica: thermomechanical properties and morphology

The thermal stabilities, mechanical properties, and morphologies of nanocomposites of poly(ethylene terephthalate) (PET) with two different organoclays are compared. Dodecyltriphenylphosphonium‐montmorillonite (C₁₂PPh‐MMT) and dodecyltriphenylphosphonium‐mica (C₁₂PPh‐Mica) were used as reinforcing fillers in the fabrication of PET hybrid fibers. The variations of their properties with organoclay content in the polymer matrix and draw ratio (DR) are discussed. Transmission electron microscopy micrographs show that some of the clay layers are dispersed homogeneously within the polymer matrix on the nanoscale, although some clay particles are agglomerated. It was also found that the addition of only a small amount of organoclay is enough to improve the thermal stabilities and mechanical properties of the PET hybrid fibers. Even polymers with low organoclay contents (1–5 wt%) were found to exhibit much higher strength and modulus values than pure PET. In the case of C₁₂PPh‐MMT/PET, the values of the tensile mechanical properties of the hybrid fibers were found to decrease linearly with increases in DR from 1 to 16. However, the tensile mechanical properties of the C₁₂PPh‐Mica hybrid fibers were found to be independent of DR. Copyright © 2006 Society of Chemical Industry     

Effect of shearing on crystallization behavior of poly(ethylene terephthalate)

The shear‐induced crystallization behavior of PET was investigated by measuring the time‐dependent storage modulus (G′) and dynamic viscosity (η′) with a parallel‐plate rheometer at different temperatures and shear rate. The morphology of shear‐induced crystallized PET was measured by DSC, X‐ray, and polarizing optical microscopy. When a constant shear rate was added to the molten polymer, the shear stress increased with the time as a result of the orientation of molecular chains. The induction time of crystallization is decreased with frequency. Moreover, the rate of isothermal crystallization of PET was notably decreased with increasing temperature. The shape of spherulites is changed to ellipsoid in the direction of shear. In addition, aggregation of spherulites is increased with increasing frequency. Particularly, the row nucleation morphology could be observed under polarized light for ω = 1. From the results of DSC, the melting point and enthalpy have a tendency to decrease slightly with increasing frequency. The crystallite size and perfectness decreased with frequency, which was confirmed with X‐ray data. The unit length of the crystallographic unit cell of the PET increased and the (1 0 3) plane peak increased with increasing frequency. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2640–2646, 2001     

The effect of organic modifier of the clay on morphology and crystallization properties of PET nanocomposites

PET nanocomposites were prepared using montmorillonite with different organic modifiers (Cloisite^® 15A, 30B and 10A). TEM, WAXD and DSC were used for the characterization. Nanocomposites of intercalated and exfoliated morphologies were obtained, and an average maximum distance between the platelets was observed in the intercalated morphology. The clay nucleated the PET crystallization process, and the nucleating effect was higher when Cloisite 10A was used. This study allowed the evaluation of the characteristics of the organic modifiers' influence on the intercalation and exfoliation processes in PET. Tactoids were obtained when only apolar modifiers were present. It was observed that PET nanocomposites were intercalated and exfoliated when polar modifiers were present.     

Crystallization behavior and UV‐protection property of PET‐ZnO nanocomposites prepared by in situ polymerization

The aim of this study was to investigate the crystallization behavior and UV‐protection property of polyethylene terephthalate (PET)‐ZnO nanocomposits. PET‐ZnO nanocomposites containing 0.5–3.0 wt % of ZnO were successfully synthesized by in situ polymerization. The Fourier transformed infrared (FTIR) spectroscopy indicated the silane coupling agent was anchored onto the surface of ZnO. Scanning electron microscope (SEM) images showed ZnO particles were dispersed homogeneously in PET matrix with amount of 0.5–1.0 wt %. Differential scanning calorimetry (DSC) results exhibited that the incorporation of ZnO into PET resulted in increase of the melting transition temperature (T_m) and crystallization temperature (T_c) of PET‐ZnO nanocomposites. The crystallization behavior of PET and PET‐ZnO nanocomposites was strongly affected by cooling rate. ZnO nanoparticles can act as an efficient nucleating agent to facilitate PET crystallization. UV–vis spectrophotometry showed that UV‐ray transmittance of PET‐ZnO nanocomposites decreased remarkably and reached the minimum value of 14.3% with 1.5 wt % of ZnO, compared with pure PET whose UV‐ray transmittance was 84.5%. PET‐ZnO nanocomposites exhibited better UV‐protection property than pure PET, especially in the range of UVA. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Morphology and properties of layered silicate‐polyethylene nanocomposite blown films

Film grade ethylene vinyl acetate (EVA), low density polyethylene (LDPE), and high density polyethylene (HDPE) were melt compounded with an organically modified montmorillonite, then blown into films. The morphology studies showed that all three types of film involve intercalated clay particles. The dependence of intercalation extent on the matrix as well as on the molecular weight of compatibilizers is discussed. The tensile testing data showed that the clay enhancing effects apply mainly to the modulus, instead of to the strength. The EVA‐based nanocomposite films exhibit the most significantly improved modulus while the HDPE‐based films have the least. Lower molecular weight compatibilizers could promote the clay enhancing effects while higher molecular weight compatibilizers could increase the matrix properties. Steady shear viscosities of an intercalated and an exfoliated system were also investigated. Comparing our data with that from the literature lead us to conclude that: 1) the zero‐shear viscosity of a nanocomposite is mainly determined by clay loading instead of by clay intercalation/exfoliation structures and the matrix viscosity; and 2) the clay orientation during a shear flow is highly dependent on the matrix flow behavior and to a lesser extent on the clay structural state. POLYM. ENG. SCI., 45:469–477, 2005. © 2005 Society of Plastics Engineers     

Fire‐retardant poly(ethylene terephthalate) by combination of expandable graphite and layered clays for plastics and textiles

Expandable graphite (EG) and polyethylene terephthalate (PET) were melt blended to develop a new nanocomposite intumescent flame retardant in which the effect of combination of EG with nanoclays would be exploited with sodium and organo‐modified montmorillonites, namely Cloisite^®Na, Cloisite^®10A and Cloisite^®30B. X‐ray diffraction analysis coupled to transmission electron microscopy and rheology shows that PET–EG–clay compounds are characterized by an exfoliated and/or intercalated morphology as a function of the type of clay. Thermal stability of composites is enhanced in nitrogen and air by filler adding as compared with neat PET, while combustion rate is decreased both in the bulk material and in textiles made of fibers spun from the compound. Copyright © 2010 John Wiley & Sons, Ltd.