Acrylic rubber‐fluorocarbon rubber miscible blends: Effect of curatives and fillers on cure,mechanical, aging,and swelling properties

The cure characteristics and mechanical properties of gum and filled acrylic rubber (ACM), fluorocarbon rubber (FKM), and their blends of varying compositions were studied both under unaged and aged conditions. The rheometric study showed that optimum cure properties were obtained using a mixed curing system of blocked diamine, hexamethylenediamine carbamate (Diak #1), and ammonium benzoate. From varying the curing agents, the optimum levels of Diak #1 and ammonium benzoate were found to be 1.5 and 2.5 phr, respectively. The addition of different fillers and their loading influenced the cure properties, with increased torque and reduced scorch safety. The gum and filled 50:50 (w/w) ACM‐FKM showed overall performance in strength properties. Postcuring improved the strength of all the systems, especially the systems with a higher proportion of FKM. None of the properties changed significantly during aging of the blends. FKM and the blends containing a higher proportion of FKM were affected least by aging. Swelling of the blends was reduced by the addition of fillers. Dynamic mechanical thermal analysis showed a single tan δ peak corresponding to a single phase transition for both cured and filled blends. The storage modulus of the blend increased from the gum blend to the filled blend, indicating the presence of polymer‐filler interaction. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1442–1452, 2003     

Mechanical and dynamic mechanical thermal properties of heat‐ and oil‐resistant thermoplastic elastomeric blends of poly(butylene terephthalate) and acrylate rubber

Poly(butylene terephthalate) (PBT) and acrylate rubber (ACM) were melt‐blended in a Brabender Plasticorder at 220°C and 40 rpm rotor speed. The blends were dynamically vulcanized by the addition of hexamethylenediamine carbamate (HMDC) during the melt‐blending operation in the Brabender. Dynamic mechanical thermal analysis (DMTA) of the blends suggests a two‐phase morphology of the blends with two separate T_g 's for both components. The blends were also compatibilized by the addition of a dibutyl tin dilaurate (DBTDL) catalyst, which enhanced the extent of the transesterification reaction between the two polymers. The transreaction results in softer blends with higher elongation properties. The above blends also show very good oil and heat resistance at elevated temperatures. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1001–1008, 2000     

环保型增塑剂对丙烯酸酯橡胶/乙烯丙烯酸酯橡胶共混胶性能的影响

研究了环保型增塑剂RS-107、RS-700、RS-735和TegMeR?812对丙烯酸酯橡胶(ACM)/乙烯丙烯酸酯橡胶(AEM)共混胶性能的影响,结果表明,随着增塑剂的加入,ACM/AEM共混胶的转矩明显下降,不同增塑剂对共混胶硫化影响的差别不大。加入4种增塑剂均使得共混硫化胶的硬度、拉伸强度和100%定伸应力减小而扯断伸长率增大,压缩永久变形性能和热稳定性都出现了不同程度的下降,耐低温性能得以改善,提高了耐IRM 903标准油性能,但对耐ASTM No 1标准油性能的影响不大。加入增塑剂使得共混胶的玻璃化转变温度明显向低温方向偏移、储能模量减小。其中,RS-700赋予共混硫化胶最好的综合性能。     

Polyamide‐reinforced ethylene–propylene–diene rubber compatibilized with chlorinated polyethylene

Vulcanizates of blends of ethylene–propylene–diene rubber and polyamide copolymers were prepared by reactive compatibilization. A reactive route was employed for compatibilizing these blends with the addition of chlorinated polyethylene (CPE). The influence of the compatibilizers, crosslinking agents, blend compositions, and addition modes of the compatibilizers on the mechanical properties of the blends was investigated. The morphologies of the blends were determined with scanning electron microscopy. The addition of CPE was found to reduce the particle size of the dispersed phase remarkably. The stability of the blends with compatibilizers was measured by high‐temperature thermal aging. The mechanical properties were examined by stress–strain measurements and dynamic mechanical thermal measurements; the addition of polyamide copolymers caused significant improvements in the tensile properties of these blends.© 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1727–1736, 2003     

Effect of carboxyl on vulcanization and mechanical properties of carboxylated acrylic rubber prepared by 60Co‐γ‐ray‐induced polymerization

Acrylic acid carboxylated acrylic rubber (ACM) and itaconic acid carboxylated acrylic rubber were prepared by ⁶⁰Co‐γ‐ray‐induced emulsion copolymerization. The polymers were characterized using FTIR and ¹³C NMR spectroscopies. The acid value was determined with nonaqueous titration method. The molecular weight and the polydispersity index of the polymers were measured using gel permeation chromatography. The influence of the cure‐site (carboxyl) on the vulcanization and mechanical properties of the ACM was researched by means of rheometric study, gel fraction analysis, mechanical property tests, and dynamic mechanical thermal analysis. The results show that the crosslink density of polymers increases with amounts of the carboxyl cure‐site. The itaconic acid carboxylated ACM has better cure characteristics and mechanical properties than the acrylic acid carboxylated ACM has. In addition, the comparison of ACM prepared by ⁶⁰Co‐γ‐ray‐induced polymerization with ACM prepared by chemical‐initiator‐induced polymerization has been investigated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5587–5594, 2006     

白炭黑/炭黑混合填料对氟橡胶/硅橡胶共混胶性能的影响

采用沉淀白炭黑和高耐磨炭黑作为氟橡胶/硅橡胶共混胶的填料.研究以不同质量比混合的沉淀白炭黑和高耐磨炭黑对氟橡胶/硅橡胶共混胶的硫化特性、门尼粘度、力学性能、耐热老化性能和耐油性能的影响,并通过RPA分析表征填料-填料的相互作用,采用SEM表征白炭黑/炭黑混合填料在氟橡胶/硅橡胶共混胶中的分散性.结果表明,随着混合填料中白炭黑所占比例的增大,氟橡胶/硅橡胶共混胶的硫化转矩升高,焦烧时间(t10)缩短,正硫化时间(t90)延长,门尼粘度增大.氟橡胶/硅橡胶共混胶的力学性能,耐热老化性能和耐油性能都随着混合填料中白炭黑用量增多而提高.RPA分析表明,全部采用白炭黑补强的共混胶Payne效应最明显,炭黑补强的共混胶Payne效应最弱.SEM分析表明,白炭黑在共混胶中分布比炭黑更加均匀,填料聚集体粒径较小.     

Dynamic mechanical properties of semi‐interpenetrating polymer network‐based on nitrile rubber and poly(methyl methacrylate‐co‐butyl acrylate)

In this article, semi‐interpenetrating polymer network (Semi‐IPNs) based on nitrile rubber (NBR) and poly(methyl methacrylate‐co‐butyl acrylate) (P(MMA‐BA)) were synthesized. The structure and damping properties of the prepared Semi‐IPNs blends were characterized and by fourier transform infrared spectrum (FTIR), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), thermogravimetric analysis (TGA/DTG), and tensile mechanical properties. The results showed that interpenetrating network based on P(MMA‐BA) and NBR was successfully obtained, which showed the improved thermal stability compared to NBR/P(MMA‐BA)‐based two‐roll mill blends. Furthermore, Semi‐IPNs showed significantly better the dynamic mechanical properties than that of the two‐roll mill system. With the increasing feed ratio of BA and MMA during the preparation of Semi‐IPNs, the loss peak position for P(MMA‐BA) in NBR/PMMA IPNs shifted to a lower temperature from 20°C to ?17°C, and when NBR in Semi‐IPNs was accounted for 40 wt %, the dynamic mechanical thermal analysis showed that much more advanced damping material with wider temperature range (?30°C < T < 80°C) as tan δ > 0.45 can be achieved. Therefore, it was expected as a promising way to obtain the excellent damping materials with good oil‐resisted properties according the Semi‐IPNs system. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40217.     

Dynamic properties of star‐shaped,solution‐polymerized styrene–butadiene rubber and its cocoagulated rubber‐filled with silica/carbon black

The dynamic properties, including the dynamic mechanical properties, flex fatigue properties, dynamic compression properties, and rolling loss properties, of star‐shaped solution‐polymerized styrene–butadiene rubber (SSBR) and organically modified nanosilica powder/star‐shaped styrene–butadiene rubber cocoagulated rubber (N‐SSBR), both filled with silica/carbon black (CB), were studied. N‐SSBR was characterized by ¹H‐NMR, gel permeation chromatography, energy dispersive spectrometry, and transmission electron microscopy. The results show that the silica particles were homogeneously dispersed in the N‐SSBR matrix. In addition, the N‐SSBR/SiO₂/CB–rubber compounds' high bound rubber contents implied good filler–polymer interactions. Compared with SSBR filled with silica/CB, the N‐SSBR filled with these fillers exhibited better flex fatigue resistance and a lower Payne effect, internal friction loss, compression permanent set, compression heat buildup, and power loss. The nanocomposites with excellent flex fatigue resistance showed several characteristics of branched, thick, rough, homogeneously distributed cross‐sectional cracks, tortuous flex crack paths, few stress concentration points, and obscure interfaces with the matrix. Accordingly, N‐SSBR would be an ideal matrix for applications in the tread of green tires. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40348.     

Compatibilization of nitrile‐butadiene rubber/ethylene‐propylene‐diene monomer blends by mercapto‐modified ethylene‐vinyl acetate copolymers

Mercapto‐modified ethylene‐vinyl acetate (EVASH) has been employed as a reactive compatibilizing agent for nitrile‐butadiene rubber (NBR)/ethylene‐propylene‐diene monomer (EPDM) blends vulcanized with a sulfur/2,2′‐dithiobisbenzothiazole (MBTS) single accelerator system and a (sulfur/MBTS/tetramethylthiuram disulfide (TMTD) binary accelerator system. The addition of 5.0 phr EVASH resulted in a significant improvement in the tensile properties of blends vulcanized with the sulfur/MBTS system. In addition to better mechanical performance, these functionalized copolymers gave rise to a more homogeneous morphology and, in some cases, better aging resistance. The compatibilization was not efficient in blends vulcanized with the S/MBTS/TMTD binary system, probably because of the faster vulcanization process occurring in this system. The good performance of these EVASH samples as compatibilizing agents for NBR/EPDM blends is attributed to the higher polarity of these components that is associated with their lower viscosity. Dynamic mechanical analysis also suggested a good interaction between the phases in the presence of EVASH. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1404–1412, 2004     

Dialkyl furan‐2,5‐dicarboxylates,epoxidized fatty acid esters and their mixtures as bio‐based plasticizers for poly(VInylchloride)

Dialkyl furan‐2,5‐dicarboxylates and epoxidized fatty acid esters (EFAE) of varying molecular weights and volatilities, as well as their mixtures, were investigated as alternative plasticizers for poly(vinylchloride) (PVC). The EFAE utilized were epoxidized soybean oil (ESO) and epoxidized fatty acid methyl ester (e‐FAME). All plasticizers were compatible with PVC, with plasticization efficiencies usually increasing with decreasing molecular weights of the plasticizers (except in the case of ESO, which was remarkably effective at plasticizing PVC, in spite of its relatively high molecular weight). In comparison with phthalate and trimellitate plasticizers, the alternatives generally yielded improved balance of flexibility and retention of mechanical properties after heat aging, with particularly outstanding results obtained using 30?50 wt % e‐FAME in mixtures with diisotridecyl 2,5‐furandicarboxylate. Although heat aging characteristics of the plasticized polymer were often related to plasticizer volatilities, e‐FAME performed better than bis(2‐ethylhexyl) 2,5‐furandicarboxylate, and bis(2‐ethylhexyl) phthalate of comparatively higher molecular weights. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42382.     

Effect of filler on the mechanical,dynamic mechanical,and aging properties of binary and ternary blends of acrylic rubber,fluorocarbon rubber,and polyacrylate

We studied the effects of fillers on the mechanical, dynamic mechanical, and aging properties of rubber–plastic binary and ternary blends derived from acrylic rubber, fluorocarbon rubber, and multifunctional acrylates. The addition of fillers, such as carbon black and silica, changed the nature of the stress–deformation behavior with a higher stress level for a given strain. The tensile and tear strengths increased with the addition of the fillers and with loading, but the elongation at break decreased, and the tension set remained unaffected. The aging properties of carbon‐black‐filled blends were better because of the thermal antioxidant nature of carbon black. The swelling resistance of the binary and the ternary blends in methyl ethyl ketone increased with the incorporation of fillers. From dynamic mechanical thermal analysis, we concluded that the filler altered the height and half‐width of the damping peak at the glass‐transition temperatures. There was little change in the loss tangent values at higher temperatures. A higher loading of the filler increased the storage modulus at all of the temperatures measured. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 278–286, 2003     

Ternary‐phase poly(ester‐urethane)/elastomer/filler composites

Impact‐modified and reinforced composites, consisting of biodegradable poly(ester‐urethane) (PEU), poly(L ‐lactic acid‐co‐ϵ‐caprolactone‐urethane) elastomer, and various organic and inorganic fillers, were prepared by melt blending, and their properties were investigated. The impact strength increased with elastomer addition, and the addition of particulate or fibrous fillers as a third component increased the stiffness. Therefore, the balance between the impact strength and stiffness of the amorphous PEU was significantly improved. Composites with elastomer and 15 wt % particulate fillers, that is, wollastonite, Aktisil, and talc, showed excellent impact strength. However, effective impact modification was lost in highly constrained systems. Dynamic mechanical thermal analysis confirmed the phase separation of elastomer and showed a marked increase in the glass‐transition temperature for the PEU matrix in binary blends with wollastonite, talc, and glass fiber. Scanning electron microscopy studies showed good adhesion of the components. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1531–1539, 2001     

Influence of dynamic vulcanization and phase interaction on the swelling behavior of the thermoplastic elastomeric blends of nylon-6 and acrylate rubber in various solvents and oil

The swelling behavior of thermoplastic elastomeric blends of nylon-6 and acrylate rubber (ACM) has been studied in various solvents and oil at different temperatures. The blends, both with and without dynamic vulcanization, show excellent solvents and oil resistance at elevated temperature. The interfacial reaction between nylon-6 and ACM phases as well as the dynamic crosslinking of the ACM phase during melt blending tremendously improve the solvent resistance of the blends. A simple thermodynamic model, based on the Flory–Huggins equation, is applied to find out the constraining effect of the continuous nylon-6 matrix (which is the least swellable phase) on the extent of equilibrium swelling of the dispersed ACM phase in toluene at 25°C. The diffusion coefficients of various solvents and the activation energy of diffusion of toluene in 40 : 60 (w/w) dynamically vulcanized blend have been reported. The occurrence of interfacial reaction and the existence of nylon-6–ACM graft copolymers are also supported by the dynamic mechanical thermal analysis of the blends. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2331–2340, 1998     

Functionalized graphene‐reinforced rubber composite: Mechanical and tribological behavior study

A functionalized graphene, fluorinated graphene nanosheets (FGS), and SiO₂ nanoparticles as reinforcing fillers were employed to improve the mechanical properties of the solution styrene butadiene and butadiene rubber composites (SSBR‐BR). The results showed that the mechanical properties of SSBR‐BR composite filled with FGS were substantially improved than those of the unfilled and equivalent filler loaded graphene oxide (GO) and reduced graphene oxide (rGO) filled SSBR‐BR composites. It can be ascribed to the fact that the hydrophobic surface of FGS can be endowed the good dispersion in rubber matrix and stronger interfacial interaction between rubber and fillers. The tribological properties of these composites are also investigated. The results reveal that incorporation of GO, rGO, and FGS in SSBR‐BR composites can decrease antiwear properties because the existence of layered graphene promotes to tear and peel off. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44970.     

Effect of plasticizer and curing system on freezing resistance of rubbers

At glass transition temperature, T_g the rubber compound becomes stiff and brittle and it loses all its rubbery characteristics. This article deals with the changes in T_g of rubber blends based on natural rubber and polybutadiene rubber of varying vinyl content having different types and content of plasticizers, different curing systems and its effect on physico‐mechanical properties to improve its freezing resistance. The plasticizers used were dioctylphthalate (DOP), tricrecylphosphate (TCP), dioctyladipate (DOA), and oil type plasticizers like parafinic oil (P#2) and aromatic oil (A#2). Among the plasticizers, when DOP and DOA content was high, an appreciable decrease of T_g was found compared to TCP. Moreover, there was a remarkable decrease of T_g using DOA plasticizer, which shows more effective on freezing resistance. However, there was not much change in T_g with oil‐type plasticizers with high oil content compared to TCP plasticizer. The effect of cross‐linking systems such as conventional sulfur vulcanization (CV), efficient sulfur vulcanization (EV), and dicumyl peroxide (DCP) and rubber blends with varying vinyl content in polybutadiene rubber were also carried out. It was found that T_g in different cross‐linking system decreased in this order: CV < EV < DCP. It reveals that DCP cross‐linking system affect more for improving freezing resistance. Physico‐mechanical properties such as tensile strength, tear strength, hardness were also measured. The ratio of initial slope (M₀) to steady‐state slope (M₁), M₀/M₁ in tensile curves of different blends were verified, which in turn related to the physico‐mechanical properties and freezing resistance of rubber compounds. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39795.     

The effect of polylactic acid (PLA)/poly‐d‐lactide stereocomplex on the thermal and mechanical properties of various PLA/rubber blends

This study investigated the effect of polylactic acid (PLA)/poly‐d ‐lactide (PDLA) stereocomplex (ST) on the improvement of the mechanical and thermal properties of various rubber‐toughened PLAs. In this work, natural rubber (NR), synthetic polyisoprene rubber (IR), silicone rubber (SI), acrylic rubber (ACM), acrylic core–shell rubber (CSR), thermoplastic copolyester (TPE) and thermoplastic polyurethane (TPU) were chosen as the toughening agents. 5 wt% PDLA was melt‐blended with PLA to form ST crystals in the presence of 15 wt% rubber in an internal mixer at 180 °C and 50 rpm. It was found that the melting temperature of ST crystal (T_m,sc) and the impact strength of ST/rubber blends were strongly correlated with the rubber domain size. For the blends of ST with compatible rubbers (ACM, CSR, TPE and TPU), the rubber domain sizes tended to be smaller with higher T_m,sc and higher impact strength than the blends with incompatible rubbers (NR, IR and SI). However, the presence of ST crystals in PLA/incompatible rubber blends, especially the blends with NR and IR, led to a significant increase in the rubber domain size and plunges in tensile toughness and impact strength. On the other hand, the presence of these crystals in PLA/compatible blends did not change the rubber size or the impact strength significantly compared with those without ST crystals except in the case of ST/ACM, which resulted in a large increase in the impact strength. Among all rubber types, CSR provided the highest impact strength for both the PLA and ST systems. © 2019 Society of Chemical Industry     

Compatibilization of SBR/NBR blends using chemically modified styrene‐co‐butadiene rubber Part 2. Effect of compatibilizer loading

The present work focuses on the compatibization of styrene‐co‐butadiene rubber (SBR)/acrylonitrile‐co‐butadiene rubber (NBR) blends with dichlorocarbene modified styrene‐co‐butadiene rubber (DCSBR) as a function of concentration of compatibilizer and composition of the blend. FTIR studies, differential scanning calorimetry and dynamic mechanical analysis reveal molecular level miscibility in the blends in the presence of compatibilizer. The formation of interfacial bonding is assessed by analysis of swelling behaviour, cure characteristics, stress–strain data and mechanical properties. These studies show that the compatibilizing action of DCSBR becomes more prominent as the proportion of NBR in the blend increases. The resistance of the vulcanizate towards thermal and oil ageing improved with compatibilization. The change in technological properties is correlated with the crosslink density of the blends assessed from swelling and stress–strain data. © 2001 Society of Chemical Industry     

Effects of irradiation on the mechanical,electrical, and flammability properties of (low‐density polyethylene)/(ethylene‐[vinyl acetate] copolymer) blends containing alumina trihydrate

Alumina trihydrate (ATH) was added to (low‐density polyethylene)/(ethylene‐[vinyl acetate] copolymer) blends (LPEs) to enhance their flame resistance. The addition of substantial amounts of ATH has been known to have deleterious effects on the mechanical properties of such blends. Hence, electron beam irradiation was used to improve the mechanical properties of our ATH‐filled LPE specimens. The specimens were irradiated at 50 to 150 kGy before being cut into specified shapes for analysis. The increase in the irradiation dosage increased the gel content as a result of the formation of crosslinked networks. Also, the flame resistance of the LPE blends was enhanced by increasing both the loading level of ATH and the irradiation dosage. However, a high ATH loading level reduced tensile strength and elongation at break. Nevertheless, the electron beam irradiation maintained the tensile strength and elongation of the ATH‐filled blends. In addition, a higher content of ATH in the LPE blends showed reactive interaction with irradiation effects. A higher amount of ATH reduced the electrical resistivity of the blends, but analysis of their surface and volume resistivity showed that the electrical resistance of the ATH‐filled LPE blends could be improved by electron beam irradiation in the range of 50 to 150 kGy. J. VINYL ADDIT. TECHNOL., 20:91–98, 2014. © 2014 Society of Plastics Engineers     

Phase separation and thermal aging behavior of styrene‐butadiene rubber vulcanizates using liquid polymers as plasticizers studied by differential scanning calorimetry and dynamic mechanical spectroscopy

Styrene–butadiene rubber (SBR) vulcanizates were prepared using plasticizers including the four liquid types of styrene–butadiene copolymers (LPSB), polybutadiene (LPB), polyisoprene (LPI), and the hydrogenated polyisoprene (LHPI) as well as the conventional process oil, and their phase‐separated structures and mechanical properties were investigated by differential scanning calorimetry and dynamic mechanical spectroscopy. The phase separation was observed for the SBR vulcanizates when LPI and LHPI were used as the plasticizers, while the LPSB and LPB gave homogeneous structures because of the good miscibility with the SBR. The phase‐separated structure of the SBR vulcanizate prepared using LPI changed to the homogeneous during the thermal aging. We revealed the role of the liquid polymers as the plasticizers in maintaining the physical and mechanical properties of the SBR vulcanizates during the thermal aging process when the plasticizers were miscible to the SBR. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Rheological behavior of brominated isobutylene‐co‐paramethylstyrene: Effect of fillers,oil and blending with EPDM

The melt flow properties of unfilled and filled brominated isobutylene‐co‐paramethylstyrene (BIMS) were measured by means of a capillary viscometer at three different temperatures (90°C, 110°C and 130°C) and four different shear rates (61, 122, 245 and 306 s^?1). The effect of addition of EPDM rubber on melt flow properties of unfilled BIMS was also studied. Evaluation of the processability was done by measuring the extrudate roughness (ER) of the extrudates obtained from the MPT. The viscosity of the systems decreased with the shear rate, indicating their pseudoplastic or shear thinning nature. As expected, the viscosity of BIMS increased with the addition of fillers and decreased with the addition of oil. For the neat systems, viscosity increased with the addition of EPDM, and the blends showed a positive deviation, indicating interdiffusion of the polymer chains across the phase boundaries. The activation energy of the filled systems at constant filler loading increased with increasing filler surface area (N330 > N550 > N774, each at 30 phr loading), and filler loading (50 > 30 > 10 phr, for N330) and decreased with the addition of oil (2.5 > 5.0 > 7.5 phr, for system containing 30 phr of N330). The silica filled system showed a higher activation energy and ER than the carbon black‐filled systems. With addition of N330 and N550 carbon blacks to BIMS, the extrudate roughness (ER) decreased, whereas it increased with the addition of N774 carbon black. With an increase in filler loading, ER initially increased and then decreased as compared to the neat system. For the filled systems, ER initially decreased up to 5 phr of oil, beyond which it increased.