Compatibilization of polypropylene/polystyrene blends with poly(styrene-b-butadiene-b-styrene) block copolymer

The compatibilizing effect of the triblock copolymer poly(styrene-b-butadiene-b-styrene) (SBS) on the morphology and mechanical properties of immiscible polypropylene/polystyrene (PP/PS) blends were studied. Blends with three different weight ratios of PP and PS were prepared and three different concentrations of SBS were used for investigations of its compatibilizing effects. Scanning electron microscopy (SEM) showed that SBS reduced the diameter of the PS-dispersed particles as well as improved the adhesion between the matrix and the dispersed phase. Transmission electron microscopy (TEM) revealed that in the PP matrix dispersed particles were complex “honeycomblike” aggregates of PS particles enveloped and joined together with the SBS compatibilizer. Wide-angle X-ray diffraction (WAXD) analysis showed that the degree of crystallinity of PP/PS/SBS slightly exceeded the values given by the addition rule. At the same time, addition of SBS to pure PP and to PP/PS blends changed the orientation parameters A₁₁₀ and C significantly, indicating an obvious SBS influence on the crystallization process in the PP matrix. SBS interactions with PP and PS influenced the mechanical properties of the compatibilized PP/PS/SBS blends. Addition of SBS decreased the yield stress and the Young's modulus and improved the elongation at yield as well as the notched impact strength in comparison to the binary PP/PS blends. Some theoretical models for the determination of the Young's modulus of binary PP/PS blends were used for comparison with the experimental results. The experimental line was closest to the series model line. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 69: 2625–2639, 1998     

Compatibilization of styrene–butadiene–styrene block copolymer in polypropylene/polystyrene blends by analysis of phase morphology

Effect of compatibilization of styrene–butadiene–styrene (SBS) block copolymer in polypropylene/polystyrene (PP/PS) blends was studied by means of small angle X‐ray scattering (SAXS) and scanning electron microscope (SEM). According to SAXS, a certain amount of SBS was located at the interface in all the analyzed samples, forming the relatively thicker interface layer penetrating into homopolymers, and the thickness of the interface layer was quantified in terms of Porod light scattering theory. The incorporation of SBS into PP/PS blends resulted in a decrease in domain size following an emulsification curve as well as an uniform size distribution, and consequently, a fine dispersion of PP domains in the PS matrix. This effect was more pronounced when the concentration of SBS was higher. A critical concentration of SBS of 15% above which the interface layer approaches to saturation and domain size attains a steady‐state was observed. Further, the morphology fluctuation of unetched fracture surface of umcompatibilized and compatibilized blends was analyzed using an integral constant Q based on Debye‐Bueche light scattering theories. Variation of Q as a function of the concentration of SBS showed that, due to the penetrating interface layer, adhesion between phases was improved, making it possible for applied stress to transfer between phases and leading to more uniform stress distribution when blends were broken; accordingly, a more complicated morphology fluctuation of fracture surface appeared. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:365–370, 2007     

Compatibilization of poly(vinyl chloride)/polystyrene blends with epoxidized styrene-butadiene-styrene block copolymers

The effectiveness of epoxidized styrene-butadiene-styrene (ESBS) block copolymer as a polymeric compatibilizer for the incompatible polystyrene/poly(vinyl chloride) (PS/PVC) blend was investigated. ESBS at two epoxidation levels (34 and 49 mol% oxirane units) was used and the study covered mainly compositions with up to 30 wt% PS content in the ternary blends. The results support the view that ESBS can serve as a compatibilizer at these levels of epoxidation and when added in amounts in excess of 5 wt%. Ternary blends may also have good elongation properties due to the thermoplastic elastomer character of ESBS.     

Compatibilization efficacy of poly(isoprene–butyl acrylate) block copolymers in natural/acrylic rubber blends

Poly(isoprene–butyl acrylate) block copolymers with a variety of molecular weights and compositions were prepared via a controlled free‐radical polymerization with an iniferter. Subsequently, the block copolymers were used as compatibilizers in natural/acrylic rubber blends. Scanning electron micrographs revealed a cocontinuous morphology in the case of the normal blends with a low natural rubber content (20 wt %), whereas the blends that contained more natural rubber showed a dispersed‐particle morphology. When the rubbers were blended with 5 wt % block copolymer, the particle size decreased, and the tensile strength of the resulted blends increased, regardless of the block copolymer characteristics. For the blend that exhibited a cocontinuous morphology, the most effective compatibilizer was the block copolymer with an average molecular weight of 22,000 g/mol, containing mainly (87%) polyisoprene block. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 921–927, 2003     

Rheological and mechanical properties of compatibilized polystyrene/ethylene vinyl acetate blends

In this study, a blend of polystyrene (PS)/ethylene vinyl acetate (EVA) (PS/EVA, 90 : 10 wt %) was compatibilized with three different block copolymers, in which their end blocks were compatible with either styrene or EVA. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Mechanical properties of the blends, such as tensile properties and Charpy impact strength, morphology of tensile fractured surfaces, rheological properties, and thermal properties, were investigated. The results show that the interaction between the dispersed and continuous phase can be improved by the addition of a compatibilizer. Appreciable improvement in the impact strength of the blend with 15 wt % of compatibilizer C (polystyrene‐block‐polybutadiene) was observed. Its mechanical properties are comparable to those of the commercial high‐impact polystyrene, STYRON 470. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2071–2082, 2004     

Morphology and mechanical properties of binary blends of polypropylene with statistical and block ethylene‐octene copolymers

In the present work, statistical (EOCs) and block (OBCs) ethylene‐octene copolymers, with similar densities and crystallinities, were used as impact modifiers of isotactic polypropylene (iPP), and the toughening effects of these two types of elastomers were compared. The viscosity curves of EOCs were similar to those of OBCs with equivalent melt flow rate (MFR), enabling a comparison of the viscosity ratio and elastomer type as independent variables. No distinct differences on the crystal forms and crystal perfection of iPP matrix in various blends were observed by thermal analysis. Morphological examination showed that OBCs form smaller dispersed domains than EOCs with similar MFRs. The flexural modulus, yield stress, stress and strain at break showed the same variation tendency for all the investigated polypropylene/elastomer blends. However, the room temperature Izod impact toughness of iPP/OBC blend was higher than that of iPP/EOC blend containing elastomer with the similar MFRs. The experimental results indicated that the compatibility of iPP/OBCs was much higher than that of iPP/EOCs. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of molecular structure of styrene–butadiene block copolymers on morphology,rheological properties,and impact strength of polystyrene/polyethylene blends

The effect of molecular structure of six model styrene–butadiene (SB) block copolymers with various number of blocks and two lengths of styrene blocks on morphology, rheological properties, and impact strength of polystyrene (PS)/high‐density polyethylene (PE) blends was studied. It was found that location of SB copolymers in the blends is determined by the length of styrene blocks. The length of styrene blocks has similar effects on impact strength and linear viscoelastic properties of the blends. On the other hand, the correlation was not found between the effects of a number of blocks on impact strength and linear viscoelastic properties of the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2303–2309, 2003     

Compatibilization of polyethylene terephthalate/polypropylene blends with styrene–ethylene/butylene–styrene (SEBS) block copolymers

Blends of polyethylene terephthalate (PET) and polypropylene (PP) at compositions 20/80 and 80/20 were modified with three different styrene–ethylene/butyl–ene-styrene (SEBS) triblock copolymers with the aim of improving the compatibility and in particular the toughness of the blends. The compatibilizers involved an unfunctionalized SEBS and two functionalized grades containing either maleic anhydride (SEBS-g-MAH) or glycidyl methacrylate (SEBS-g-GMA) grafted to the midblock. The effects of the compatibilizers were evaluated by studies on morphology and mechanical, thermal and rheological properties of the blends. The additon of 5 wt % of a SEBS copolymer was found to stabilize the blend morphology and to improve the impact strength. The effect was, however, far more pronounced with the functionalized copolymers. Particularly high toughness combined with rather high stiffness was achieved with SEBS-g-GMA for the PET-rich composition. Addition of the functionalized SEBS copolymers resulted in a finer dispersion of the minor phase and clearly improved interfacial adhesion. Shifts in the glass transition temperature of the PET phase and increase in the melt viscosity of the compatibilized blends indicated enhanced interactions between the discrete PET and PP phases induced by the functionalized compatibilizer, in particular SEBS-g-GMA. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:241–249, 1997     

Compatibilization efficiency of styrene‐butadiene block copolymers as a function of their block number

Effect of block number in linear styrene‐butadiene (SB) block copolymers (BCs) on their compatibilization efficiency in blending polystyrene (PS) with polybutadiene (PB) was studied. Di‐, tri‐, or pentablocks of SB copolymers as well as their combinations were blended with the mentioned homopolymers; supramolecular structure determined by small angle X‐ray scattering method (SAXS), morphology using scanning electron microscopy (SEM) combined with image analysis (IA), and stress transfer characteristics of the blends were chosen as criteria of compatibilization efficiency of the copolymers used. It was proved that the addition of SB BCs led to remarkably finer phase structure and substantially higher toughness of PS/PB blends. Triblock copolymer showed to be the compatibilizer with higher efficiency than diblock, pentablock, and the di/triblock copolymer mixture. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Compatibilization efficiency of styrene–butadiene triblock copolymers in polystyrene–polypropylene blends with varying compositions

The compatibilization efficiency of two styrene‐butadiene‐styrene triblock copolymers with short (SB1) and long (SB2) styrene blocks was studied in polystyrene (PS)–polypropylene (PP) blends of composition 20, 50, and 80 wt % PS. The supramolecular structure of the blends was determined by small‐angle X‐ray scattering, and the morphology was studied with transmission electron microscopy and scanning electron microscopy. Structural changes in both the uncompatibilized and compatibilized blends were correlated with the values of tensile impact strength of these blends. Even though the compatibilization mechanisms were different in blends with SB1 and SB2, the addition of the block copolymers to the PS–PP 4/1 and PS–PP 1/4 blends led to similar structures and improved the mechanical properties in the same way. These block copolymers had a very slight effect on the impact strength in PS–PP 1/1 blends, exhibiting a nearly cocontinuous phase morphology. The strong migration of SB2 copolymers to the interface and of SB1 copolymers away from the interface were detected during the annealing of compatibilized PS–PP 4/1 blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2431–2441, 2004     

Compatibilization and toughening of immiscible ternary blends of polyamide 6, polypropylene (or a propylene—Ethylene copolymer), and polystyrene

In this work, typical ternary blends of three versatile polymers—polyamide 6, a propylene–ethylene copolymer (co‐PP), and polystyrene—were studied. As a compatibilizer, co‐PP with randomly dispersed minor ethylene units was multimonomer‐melt‐grafted in the presence of maleic anhydride, styrene, and dicumyl peroxide. The influence of the ethylene content in co‐PP and the blend composition on the performance was investigated. Scanning electron microscopy images showed an obvious decrease in the droplet size of the dispersed phase with increases in the compatibilizer content and number of ethylene units in co‐PP. Peaks of tan δ/temperature curves approaching the glass‐transition temperatures of the components were observed with dynamic mechanical thermal analysis. The improved mechanical properties implied good compatibility of the components in the blends. Significant toughening was achieved when the concentration of co‐PP was increased from 15 to 25 wt %: the elongation at break of the compatibilized blends increased dozens of times in comparison with the elongation at break of the uncompatibilized blends. The introduction of the multimonomer‐melt‐grafted co‐PP was shown to be an effective approach for improving immiscible multipolymer blends and to have practical potential. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Novel reactive compatibilization strategy on immiscible polypropylene and polystyrene blend

Polypropylene (PP) and polystyrene (PS) are immiscible and incompatible. Since both PP and PS components possess no reactive functional group, reactive compatibilization of a PP/PS blend is impossible unless certain reactive functional groups are imparted to either PP or PS. In this study we provide a simple approach to reactively compatibilize the nonreactive PP/PS blend system by physically functionalizing PP and PS with the addition of maleic anhydride grafted PP (PP‐g‐MA) and styrene maleic anhydride random copolymer (SMA), respectively. An epoxy monomer, serving as a coupler and possessing four epoxy groups able to react with the maleic anhydride of PP‐g‐MA and SMA, was then added during melt blending. Observations of the finer PS domain sizes and improved mechanical properties support the plausibility of reactive compatibilization of this nonreactive PP/PS blend by combining physically functionalized PP and PS with tetra‐glycidyl ether of diphenyl diamino methane (TGDDM) in a one‐step extrusion process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

SBS and SEBS block copolymers as impact modifiers for polypropylene compounds

Blends of polypropylene (PP) and thermoplastic elastomers (TPE), namely SBS (styrene‐butadiene‐styrene) and SEBS (styrene‐ethylene/1‐butene‐styrene) block copolymers, were prepared to evaluate the effectiveness of the TPE type as an impact modifier for PP and influence of the concentration of elastomer on the polymer properties. Polypropylene homopolymer (PP‐H) and ethylene–propylene random copolymer (PP‐R) were evaluated as the PP matrix. Results showed that TPEs had a nucleating effect that caused the PP crystallization temperature to increase, with SBS being more effective than SEBS. Microstructure characterization tests showed that in most cases PP/SEBS blends showed the smallest rubber droplets regardless of the matrix used. It was seen that SEBS is a more effective toughening agent for PP than SBS. At 0°C the Izod impact strength of the PP‐H/SEBS 30% b/w blend was twofold higher than the SBS strength, with the PP‐R/SEBS 30% b/w blend showing no break. A similar behavior on tensile properties and flexural modulus were observed in both PP/TPE blends. Yield stress and tensile strength decreased and elongation at break increased by expanding the dispersed elastomeric phase in the PP matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 254–263, 2005     

Mechanical behaviors of ethylene/styrene interpolymer compatibilized polystyrene/polyethylene blends

In this study, ethylene/styrene interpolymer was used as a compatibilizer for the blends of polystyrene (PS) and high‐density polyethylene (HDPE). The mechanical properties including tensile and impact properties and morphology of the blends were investigated by means of uniaxial tension, instrumented falling‐weight impact measurements, and scanning electron microscopy. Tensile tests showed that the yield strength of the PS/HDPE/ESI blends decreases considerably with increasing HDPE content. However, the elongation at break of the blends tended to increase significantly with increasing HDPE content. The excellent tensile ductility of the HDPE‐rich blends resulted from shield yielding of the matrix. Izod and Charpy impact measurements indicated that the impact strength of the blends increases slowly with HDPE content up to 40 wt %; thereafter, it increases sharply with increasing HDPE content. The impact energy of the HDPE‐rich blends exceeded that of pure HDPE, implying that the HDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of ESI compatibilizer. The correlation between the impact property and morphology of the blends is discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 4001–4007, 2007     

Compatibilization of high‐impact polystyrene/high‐density polyethylene blends by styrene/ethylene–butylene/styrene block copolymer

Compatibilization of polymer blends of high‐impact polystyrene (HIPS) and high‐density polyethylene (HDPE) blend by styrene/ethylene–butylene/styrene (SEBS) was elucidated. Polymer blends containing many ratios of HIPS and HDPE with various concentrations of SEBS were prepared. The Izod impact strength and elongation at break of the blends increased with increases in SEBS content. They increased markedly when the HDPE content was higher than 50 wt %. Tensile strength of blends increased when the SEBS concentration was not higher than 5 pphr. Whenever the SEBS loading was higher than 5 pphr, the tensile strength decreased and a greater decrease was found in blends in which the HDPE concentration was more than 50 wt %. The log additivity rule model was applied to these blends, which showed that the blends containing the HIPS‐rich phase gave higher compatibility at the higher shear rates. Surprisingly, the blends containing the HDPE‐rich phase yielded greater compatibility at the lower shear rates. Morphology observations of the blends indicated better compatibility of the blends with increasing SEBS concentration. The relaxation time (T₂) values from the pulsed NMR measurements revealed that both polymer blends became more compatible when the SEBS concentration was increased. When integrating all the investigations of compatibility compared with the mechanical properties, it is possible to conclude that SEBS promotes a certain level of compatibilization for several ratios of HIPS/HDPE blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 742–755, 2004     

Compatibilization effects of block copolymers in high density polyethylene/syndiotactic polystyrene blends

Three triblock copolymers of poly[styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS) of different molecular weights and one diblock copolymer of poly[styrene-b-(ethylene-co-butylene)] (SEB) were used to compatibilize high density polyethylene/syndiotactic polystyrene (HDPE/sPS, 80/20) blend. Morphology observation showed that phase size of the dispersed sPS particles was significantly reduced on addition of all the four copolymers and the interfacial adhesion between the two phases was dramatically enhanced. Tensile strength of the blends increased at lower copolymer content but decreased with increasing copolymer content. The elongation at break of the blends improved and sharply increased with increments of the copolymers. Drop in modulus of the blend was observed on addition of the rubbery copolymers. The mechanical performance of the modified blends is strikingly dependent not only on the interfacial activity of the copolymers but also on the mechanical properties of the copolymers, particularly at the high copolymer concentration. Addition of compatibilizers to HDPE/sPS blend resulted in a significant reduction in crystallinity of both HDPE and sPS. Measurements of Vicat softening temperature of the HDPE/sPS blends show that heat resistance of HDPE is greatly improved upon incorporation of 20 wt% sPS.     

Compatibilization of polypropylene/Poly(acrylonitrile‐butadiene‐styrene) blends by polypropylene‐graft‐cardanol

The polypropylene‐graft‐cardanol (PP‐g‐cardanol) was prepared by reactive extrusion with polypropylene (PP) and natural renewable cardanol which could increase the interfacial energy of PP and inhibit the degradation of PP during the process of reactive extrusion and usage. In this article, PP‐g‐cardanol and polypropylene‐graft‐maleic anhydride (PP‐g‐MAH) were used as compatibilizers of the polypropylene (PP)/poly(acrylonitrile‐butadiene‐styrene) (ABS) blends. PP/ABS (70/30, wt %) blends with PP‐g‐cardanol and PP‐g‐MAH were prepared by a corotating twin‐screw extruder. From the results of morphological studies, the droplet size of ABS was minimized to 1.93 and 2.01 μm when the content of PP‐g‐cardanol and PP‐g‐MAH up to 5 and 7 phr, respectively. The results of mechanical testing showed that the tensile strength, impact strength and flexural strength of PP/ABS (70/30) blends increase with the increasing of PP‐g‐cardanol content up to 5 phr. The complex viscosity of PP/ABS (70/30) blends with 5 phr PP‐g‐cardanol showed the highest value. Moreover, the change of impact strength and tensile strength of PP/ABS (70/30) blends were investigated by accelerated degradation testing. After 4 accelerated degradation cycles, the impact strength of the PP/ABS (70/30) blends with 5 phr PP‐g‐cardanol decrease less than 6%, but PP/ABS (70/30) blends with 5 phr PP‐g‐MAH and without compatibilizer decrease as much as 12% and 32%, respectively. The tensile strength of PP/ABS (70/30) blends has a similar tendency to that of impact strength. The above results indicated that PP‐g‐cardanol could be used as an impact modifier and a good compatibilizer, which also exhibited better stability performance during accelerated degradation testing. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41315.     

Morphological evolution of polypropylene/polystyrene blends in a twin‐screw extruder

The effects of the blend composition and rotation speed on the morphological evolution of polypropylene (PP)/polystyrene (PS) blends were investigated in a twin‐screw extruder. When PS was the major component, the rate of melt and the rate of dispersion played final roles in the morphological development of the polymer melts. However, when PP was the major component, the rate of dispersion and the rate of coalescence played key roles. A high tendency to coalesce occurred at a high rotation speed and/or a high content of the dispersed phase. When the PP/PS blend composition was close to 1, a cocontinuous morphology was observed to transmute into a coarse one with increasing rotation speed. Attempts were made to correlate the morphology and mechanical properties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Styrene–butadiene rubber/natural rubber blends: Morphology,transport behavior,and dynamic mechanical and mechanical properties

Blends of styrene–butadiene rubber (SBR) and natural rubber (NR) were prepared and their morphology, transport behavior, and dynamic mechanical and mechanical properties were studied. The transport behavior of SBR/NR blends was examined in an atmosphere of n‐alkanes in the temperature range of 25–60°C. Transport parameters such as diffusivity, sorptivity, and permeability were estimated. Network characterization was done using phantom and affine models. The effect of the blend ratio on the dynamic mechanical properties of SBR/NR blends was investigated at different temperatures. The storage modulus of the blend decreased with increase of the temperature. Attempts were made to correlate the properties with the morphology of the blend. To understand the stability of the membranes, mechanical testing was carried out for unswollen, swollen, and deswollen samples. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1280–1303, 2000     

Dynamically vulcanized polypropylene/styrene–butadiene rubber blends: The effect of a peroxide/bismaleimide curing system and composition

Polypropylene (PP)/styrene–butadiene rubber blends were studied with special attention given to the effects of the blend ratio and dynamic vulcanization. Dicumyl peroxide (DCP) was used as the curing agent in combination with N,N′‐m‐phenylene bismaleimide (BMI) as the coagent for the curing process. Outstanding mechanical performance, especially with regard to the elongation at break, and better resistance to compression set were achieved with the dynamic vulcanization; this indicated that the DCP/BMI system also acted as a compatibilizing agent. This phenomenon was also confirmed by Fourier transform infrared spectroscopy of the insoluble material, the crystallinity degree of the PP phase (as investigated by X‐ray diffractometry), and scanning electron microscopy. The dynamic mechanical properties of the nonvulcanized and vulcanized blends were also investigated. The aging resistance of the blends was also evaluated. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011