The removal of residual organic matter from biologically treated swine wastewater using membrane bioreactor process with powdered activated carbon.

The objective of this study was to characterize the mechanisms of the COD removal in the membrane bioreactor (MBR) process with powdered activated carbon (PAC) addition and to determine its optimal operation, for the removal of residual organic matters (ROM) from biologically treated swine wastewater. The MBR process with PAC showed higher removal efficiency of chemical oxygen demand (COD(Mn)) than that without PAC. When the average COD(Mn) concentration of the influent was 217 mg/L, the average COD(Mn) concentration of the permeate from the MBR with PAC was about 41.5 mg/L, indicating an approximate removal efficiency of 81%. On the other hand, the average COD(Mn) concentration of the permeate from the MBR without PAC was 172 mg/L. The PAC dosage estimated to obtain the above removal efficiency was about 0.74 g per litre of influent. Among the total residual organics removed by PAC-added MBR, 46.5% was removed by PAC adsorption, 20.8% by biodegradation, 4.4% by membrane separation, and 9.3% by enhanced microorganism activity. From these results, the MBR process with PAC was considered as a very useful treatment process for the reduction of COD(Mn) in biologically treated swine wastewater.     

Membrane bioreactors for water reclamation.

Singapore has been using dual membrane technology (MF/UF RO) to produce high-grade water (NEWater) from secondary treated sewage. Membrane bioreactor (MBR) has very high potential and will lead to the further improvement of the productivity and quality of high-grade water. This study was focused on the technical feasibility of MBR system for water reclamation in Singapore, making a comparison between various membrane systems available and to get operational experience in terms of membrane cleaning and other issues. Three MBR plants were built at Bedok Water Reclamation Plant with a design flow of 300 m3/day each. They were commissioned in March 2003. Three different types of submerged membranes were tested. They are Membrane A, plate sheet membrane with pore size of 0.4 microm; Membrane B, hollow fibre membrane with pore size of 0.4 microm; and Membrane C, hollow fibre membrane with pore size of 0.035 microm. The permeate quality of all the three MBR Systems were found equivalent to or better than that of the conventional tertiary treatment by ultrafiltration. MBR permeate TOC was about 2 mg/l lower than UF permeate TOC. GC-MS, GC-ECD and HPLC scan results show that trace organic contaminants in MBR permeate and UF permeate were in the same range. MBR power consumption can be less than 1 kwh/m3. Gel layer or dynamic membrane generated on the submerged membrane surface played an important role for the lower MBR permeate TOC than the supernatant TOC in the membrane tank. Intensive chemical cleaning can temporarily remove this layer. During normal operation conditions, the formation of dynamic membrane may need one day to obtain the steady low TOC levels in MBR permeate.     

Comparison of treatment efficiency of submerged nanofiltration membrane bioreactors using cellulose triacetate and polyamide membrane.

This study evaluates the performance of nanofiltration membrane bioreactor (NF MBR) systems using cellulose triacetate (CA) and polyamide (PA) membranes. The results indicated that both NF membranes could produce high quality permeate in the submerged NF MBR system. In addition, hollow fiber CA membranes exhibited the capability of higher permeate productivity than PA membranes. However, to obtain high quality permeate for a long-term operation, CA membranes should be maintained using an appropriate method, such as chlorine disinfection, in order to control the membrane biodegradation. The results demonstrated that PA membranes were capable of producing higher quality permeate for a long period than CA membranes. In order to enhance the practicability of PA membranes in submerged NF MBR systems, it is required that the membranes should have the lowest possible intrinsic salt rejection.     

Treatment of paper mill effluent using an anaerobic/aerobic hybrid side-stream membrane bioreactor

This paper presents the design and operational performance data of an anaerobic/aerobic hybrid side-stream Membrane Bioreactor (MBR) process for treating paper mill effluent operated over a 6 month period. The paper mill effluent stream was characterized by a chemical oxygen demand (COD) range of between 1,600 and 4,400 mg/L and an average BOD of 2,400 mg/L. Despite large fluctuations in COD feed concentration, stable process performance was achieved. The anaerobic Expanded Granular Sludge Bed (EGSB) pre-treatment step effectively lowered the organic loading by 65 to 85%, thus lowering the MBR COD feed concentration to consistently below 750 mg/L. The overall MBR COD removal was consistent at an average of 96%, regardless of the effluent COD or changes in the hydraulic retention time (HRT) and organic loading rate (OLR). Combining a high-rate anaerobic pre-treatment EGSB with a Modified Ludzack-Ettinger (MLE) MBR process configuration produced a high quality permeate. Preliminary NF and RO results indicated an overall COD removal of around 97 and 98%, respectively.     

Effect of 200 days' sludge retention time on performance of a pilot scale submerged membrane bioreactor for high strength industrial wastewater treatment.

A high strength industrial wastewater was treated using a pilot scale submerged membrane bioreactor (MBR) at a sludge retention time (SRT) of 200 d. The MBR was operated at a high sludge concentration of 20 g/L and a low F/M ratio of 0.11 during 300 d of operation. It was found that the MBR could achieve COD and TOC overall removal efficiencies at more than 99 and 98% TN removal. The turbidity of the permeate was consistently in the range of 0.123 to 0.136 NTU and colour254 absorbance readings varied from 0.0912 to 0.0962 a.u. cm(-1). The sludge concentration was inversely proportional to the hydraulic retention time (HRT), yielded excellent organic removal and extremely low sludge production (0.0016 kgVSS/day).     

Treatment of winery wastewaters in a membrane submerged bioreactor.

Wine production is seasonal, and thus the wastewater flow and its chemical oxygen demand (COD) concentrations greatly vary during the vintage and non-vintage periods, as well as being dependant on the winemaking technologies used, e.g. red, white or special wines production. Due to this seasonal high variability in terms of organic matter load, the use of membrane biological reactors (MBR) could be suitable for the treatment of such wastewaters. MBR offers several benefits, such as rapid start up, good effluent quality, low footprint area, absence of voluminous secondary settler and its operation is not affected by the settling properties of the sludge. A pilot scale hollow fibre MBR system of 220 L was fed by adequately diluting white wine with tap water, simulating wastewaters generated in wineries. The COD in the influent ranged between 1,000 and 4,000 mg/L. In less than 10 days after the start up, the system showed a good COD removal efficiency. The COD elimination percentage was always higher than 97% regardless of the organic loading rate (OLR) applied (0.5-2.2 kg COD/m3 d), with COD concentrations in the effluent ranging between 20 and 100 mg/L. Although the biomass concentration in the reactor increased from 0.5 to 8.6 g VSS/L, the suspended solids concentration in the effluent was negligible. Apparent biomass yield was estimated in 0.14 g VSS/g COD.     

MF与次氯酸钠协同处理微污染水试验研究

通过在一体式膜反应器(MF)中投加强氧化剂次氯酸钠,考察MF与次氯酸钠协同处理微污染饮用水的处理效果。通过从浊度、色度、CODMn和UV410这4个指标,研究不同剂量的次氯酸钠对MF与次氯酸钠协同处理微污染饮用水的处理效果。结果表明,从处理效果和经济两个角度,确定在原水浊度在3-8 NTU、色度30°-50°、CODMn5~8mg/L、UV2542.0-4.5cm-1时,反应器中强氧化剂次氯酸钠最佳投量为10mg/L。     

Membrane filtration for tertiary treatment of biologically treated effluents from the pulp and paper industry.

Discharge waters from activated sludge processes in the pulp and paper industry and from a municipal wastewater treatment plant were filtered with various nanofiltration (NF) and low pressure reverse osmosis (RO) membranes. The purpose was to study flux, retention, and permeate quality after membrane filtration by using a high shear (CR-250/2) filter. The suitability of the achieved permeates for reuse at the industrial site is also discussed. The NF permeate was practically free from colour and organic compounds but contained significant amount of inorganic compounds e.g. chloride ions, especially when a high amount of sulphate containing discharge waters were filtered, in which case a low pressure RO membrane was needed to successfully remove monovalent anions. Organic compounds were almost completely retained by NF and RO membranes and organic carbon in the permeate was less than 10 mg/dm3 on average. The achieved permeate can easily be reused in paper production. Nanofiltration has a significantly higher flux and also a lower fouling tendency than reverse osmosis but it passes through monovalent ions when there is a high sulphate concentration in the water. Therefore, RO might be needed in such cases to produce excellent process water.     

The feasibility study of using non-woven MBR for reduction of hydrolysed biosolids.

In this study, non-woven MBR was used to treat hydrolysed biosolids wasted from a biological treatment plant. The concentration of SS of hydrolysed biosolids in influent was 10,000 mg/L and the concentration of SS in effluent was less than 200 mg/L with/without discharging wasted sludge depending on different HRTs, i.e. 20, 15 and 10 d. The results indicated that the percentage of biosolids reduction in terms of SS removal efficiency in non-woven MBR was around 65, 60 and 35%, respectively, depending on different HRTs. Meanwhile, the ratio of VSS/SS was decreased from 0.78 to 0.50 and the number of smaller inorganic particle sizes increased due to extended SRT. The initial flux in the non-woven MBR was set at 0.02, 0.04 and 0.06 m3/m2/day and trans-membrane pressure (TMP) was less than 10 kPa. The permeate flux could be maintained quite stably due to lower TMP. The proposed non-woven MBR could be used to achieve the reduction of biosolids in the wastewater treatment plant.     

Treatment of dairy wastewater by two-stage membrane operation with ultrafiltration and nanofiltration

Treatment of dairy wastewater by a two-stage membrane process with ultrafiltration (UF) and nanofiltration (NF) was investigated. The results showed that the flux of UF was higher at pH = 4.6 than that at pH = 8 because the resistance of the fouling membrane was lower at the isoelectric point of protein (pH = 4.6) in UF operation. Protein rejection exceeded 99% by UF + NF operation. Lactose rejections were 98.5 and 54% for UF + NF90 and UF + NF270 respectively. Experiments on membrane cleaning showed that the fouling layer of UF and NF was mainly protein and casein which could be removed by aqueous NaOH with pH = 10. The result of long-term experiments showed that the chemical oxygen demand (COD) of NF90 permeates was below 70 mg/L consistently and the wastewater could be concentrated to 24% by a two-stage membrane process.     

Effects of flux enhancing polymer on the characteristics of sludge in membrane bioreactor process.

A newly developed membrane performance enhancer (MPE) was used to prevent membrane fouling in a membrane bioreactor (MBR) process. It transpired that 1,000 mg/l of MPE reduced polysaccharide levels from 41 mg/I to 21 mg/I on average under the experimental condition. Repeated experiments also confirmed that 50-1,000 mg/l of MPE could reduce membrane fouling significantly and increase the intervals between membrane cleanings. Depending on MPE dosages and experimental conditions, trans-membrane pressure (TMP) increase was suppressed for 20-30 days, while baseline TMP surged within a few days. In addition, MPE allowed MBR operation even at 50,000 mg/l of total solid and reduced permeate COD. However, no evidence of toxicity for sludge was found from respiratory works.     

Baffled membrane bioreactor (BMBR) for advanced wastewater treatment: easy modification of existing MBRs for efficient nutrient removal.

In this study, a novel membrane bioreactor (MBR) in which nitrification and denitrification simultaneously proceed in a single reaction chamber is proposed for advanced municipal wastewater treatment. Anoxic/aerobic environments are alternatively created in the proposed MBR by inserting baffles inside the membrane chamber. The performance of the proposed baffled membrane bioreactor (BMBR) was examined at an existing municipal wastewater treatment facility based on long-term operation. Although the procedure was simple, insertion of the baffles actually created the alternative anoxic/aerobic environments in the chamber at a constant interval and showed a great improvement in the nutrient removal. The insertion did not cause any adverse effect on membrane permeability. In this study, almost complete elimination of NH4+-N was observed while around 8 mg/L of NO(3-)-N was detected in the treated water. The modification proposed in this study can immediately be applied to most existing MBRs and is highly recommended for more efficient wastewater treatment.     

Advanced treatment by anaerobic process followed by aerobic membrane bioreactor for effluent reuse in paper mill industry.

The operation of an activated sludge process at a paper mill (AIPM) in Hedera, Israel, was often characterized by disturbances. As part of a research and development project, a study on new biological treatment was initiated. The study included the operation of three pilot units: a. anaerobic treatment by upflow anaerobic sludge blanket (UASB); b. aerobic treatment by two pilot units including activated sludge and membrane bioreactor (MBR), which have been operated in parallel for comparison reasons. The pilot plant working on anaerobic treatment performed COD reduction from 2,365 to 755 mg/L, expressed as average values. Based on the pilot study, a full scale anaerobic treatment system has been erected. During a period of 100 days, after achieving steady state, the MBR system provided steady operation performance, while the activated sludge produced effluent characterized by oscillatory qualities. The following results, based on average values, indicate much lower suspended solids concentrations in the MBR effluent, 2.5 mg/L, as compared to 25 mg/L in the activated sludge. The ability to develop and maintain a concentration of over 11,000 mg/L of mixed liquor volatile suspended solids in the MBR enabled an intensive bioprocess at relatively high cell residence time. This study demonstrates that the anaerobic process, followed by aerobic MBR can provide effluent of high quality which can be considered for economic reuse in the paper mill industry.     

Treatment of slaughterhouse plant wastewater by using a membrane bioreactor

The use of a membrane bioreactor (MBR) for removal of organic substances and nutrients from slaughterhouse plant wastewater was investigated. The chemical oxygen demand (COD), total nitrogen (TN), and total phosphorus (TP) concentrations of slaughterhouse wastewater were found to be approximately 571 mg O2/L, 102.5 mg/L, and 16.25 mg PO4-P/L, respectively. A submerged type membrane was used in the bioreactor. The removal efficiencies for COD, total organic carbon (TOC), TP and TN were found to be 97, 96, 65, 44% respectively. The COD value of wastewater was decreased to 16 mg/L (COD discharge standard for slaughterhouse plant wastewaters is 160 mg/L). TOC was decreased to 9 mg/L (TOC discharge standard for slaughterhouse plant wastewaters is 20 mg/L). Ammonium, and nitrate nitrogen concentrations of treated effluent were 0.100 mg NH4-N/L, and 80.521 mg NO3-N/L, respectively. Slaughterhouse wastewater was successfully treated with the MBR process.     

Hybrid membrane bioreactor for water recycling and phosphorus recovery.

This paper deals with the performance of hybrid membrane bioreactor (MBR) combining the precoagulation/sedimentation and membrane bioreactor. The hybrid MBR not only produces the treated water with excellent permeate quality but also shows much lower membrane fouling than the conventional MBR. It may come from its extremely low F/M ratio to maintain the low viscosity even in the high MLSS concentration range of about 20,000 mg/L. Some results of microbial community analysis in MBRs was conducted to demonstrate the other reason for its lower membrane fouling. Hybrid MBR has a high potential to be used for the recycling use of the municipal wastewater. Coagulated sludge produced in the hybrid MBR is a promising phosphorus resource. This paper also contains a recent progress of phosphorus recovery technology, which uses a new phosphoric acids absorbent, i.e. the hexagonal mesostructured zirconium sulfate (ZS). The ZS has the extremely high adsorption capacity of phosphoric acids through anion exchange. The adsorbed phosphoric acids are released from the ZS in a high pH range of about 13.     

Removal of trace organic chemical contaminants by a membrane bioreactor

Emerging wastewater treatment processes such as membrane bioreactors (MBRs) have attracted a significant amount of interest internationally due to their ability to produce high quality effluent suitable for water recycling. It is therefore important that their efficiency in removing hazardous trace organic contaminants be assessed. Accordingly, this study investigated the removal of trace organic chemical contaminants through a full-scale, package MBR in New South Wales, Australia. This study was unique in the context of MBR research because it characterised the removal of 48 trace organic chemical contaminants, which included steroidal hormones, xenoestrogens, pesticides, caffeine, pharmaceuticals and personal care products (PPCPs). Results showed that the removal of most trace organic chemical contaminants through the MBR was high (above 90%). However, amitriptyline, carbamazepine, diazepam, diclofenac, fluoxetine, gemfibrozil, omeprazole, sulphamethoxazole and trimethoprim were only partially removed through the MBR with the removal efficiencies of 24-68%. These are potential indicators for assessing MBR performance as these chemicals are usually sensitive to changes in the treatment systems. The trace organic chemical contaminants detected in the MBR permeate were 1 to 6 orders of magnitude lower than guideline values reported in the Australian Guidelines for Water Recycling. The outcomes of this study enhanced our understanding of the levels and removal of trace organic contaminants by MBRs.     

Enhanced biodegradation of 4-aminobenzenesulfonate in membrane bioreactor by Pannonibacter sp. W1

4-Aminobenzenesulfonate (4-ABS), an aromatic amine and recalcitrant toxic pollutant, is widely used in the dye and pharmaceutical industry. Pannonibactersp. W1 is a specialized microbial strain which can efficiently degrade 4-ABS. This study shows the feasibility of using the specialized strain in an MBR system to treat synthetic wastewater containing large amount of 4-ABS. Due to membrane retention, the biomass concentration is able to reach 5 g/L within two months of continuous operation. Pannonibacter sp. W1 is able to adapt to the high loading rate of 1000 mg 4-ABS/L and achieve a remarkable 4-ABS removal efficiency of 99% within 6 h. Strain W1 grows well under the MBR continuous operation and remains as the dominant bacterium at the end of 60 days continuous operation. Minor membrane fouling has been detected within 40 days of operating at 15 LMH. At a flux of 25 LMH, the system experiences the 'TMP jump'. The high organic removal rate and low membrane fouling results illustrate the excellent performance of the bioaugmented MBR system in 4-ABS wastewater treatment.     

Reduction of wastewaters and valorisation of by-products from "Serpa" cheese manufacture using nanofiltration.

Second cheese whey (SCW) is a by-product of cheese and curd cheese production that is usually not recovered and therefore contributes substantially to the negative environmental impact of the cheese manufacture plants. Membrane technology, namely nanofiltration (NF), is used in this work for the recovery of SCW organic nutrients, resulting from "Serpa" cheese and curd production. The SCW is processed by NF to recover a rich lactose fraction in the concentrate and a process water with a high salt content in the permeate. The permeation experiments were carried out in a plate and frame NF unit, where two NF membranes (NFT50 and HR-95-PP) were characterized and tested. The NF permeation experiments were performed accordingly with two different operation modes: total recirculation and concentration. In order to select the best membrane and operating pressure for the SCW fractionation, total recirculation experiments were carried out. After the membrane selection, the concentration experiments showed that the selected membrane (NFT50) at 30 bar allows a water recovery of approximately 80%, concentrating the second cheese whey nutrients approximately 5 times. Therefore, the NF operation can successfully reduce the wastewater organic load and simultaneously contribute to the valorisation of the cheese and curd cheese manufacture by-products.     

Impact of Microcystis aeruginosa on membrane fouling in a biologically treated effluent

Microcystis aeruginosa was cultured in biologically treated municipal effluent to simulate blue-green algal bloom conditions in a treatment lagoon. The effect of algae in the early, mid and late phases of growth on membrane fouling, chemical coagulation (alum or aluminium chlorohydrate (ACH)) and hydraulic cleaning on the microfiltration of this effluent was investigated. The effect of M. aeruginosa in the early phase was negligible and gave a similar flux profile and permeate volume to that of effluent alone. The increase in M. aeruginosa concentration for the mid and late phases caused a significant reduction in permeate volume compared with the early phase. Full flux recovery was achieved with an alum dose of 1 mg Al3+ L(-1) (early phase) and 10 mg Al3+ L(-1) (mid phase), demonstrating that membrane fouling was hydraulically reversible. For the late phase, the highest flux recovery was 89%, which was achieved with an alum dose of 5 mg Al3+ L(-1). Higher alum dosages resulted in a reduction in flux recovery. The use of 1.5 pm pre-filtration after alum treatment showed little improvement in water quality but led to a drastic reduction in flux recovery, which was attributed to diminishing the protective layer on the membrane surface, thus enabling internal fouling. The performance of ACH was comparable to alum at low dissolved organic carbon (DOC) and cell concentration, but was not as effective as alum at high DOC and cell concentration due to the formation of more compact ACH flocs, which resulted in a higher cake layer specific resistance, leading to the deterioration of performance.     

Three stages MBR (methanogenic, aerobic biofilm and membrane filtration) for the treatment of low-strength wastewaters

The use of a new three stages MBR process with a first methanogenic UASB stage, a second stage with aerobic biofilm growing on small carrier elements maintained in suspension and third stage with membrane filtration module is presented. The objective of the first methanogenic chamber is to diminish COD of the raw wastewater, producing a biogas rich in methane, and decrease the sludge production. In the second stage, the remaining soluble biodegradable COD is oxidized by heterotrophs. In the third stage, the membrane modules could be operated at higher fluxes than those reported for AnMBR systems, and similar to those obtained in aerobic MBRs. In this sense, the concept of these three stages MBR is to join the advantages of the methanogenic and aerobic membrane bioreactor processes, by reducing energy requirements for aeration, producing biogas with high methane percentage and a permeate with very low COD content. A synthetic wastewater was fed to the three stages MBR. COD in the influent was between 200 and 1,200 mg/L, ammonium ranged from 10 to 35 mg/L and phosphorous concentration was 8 mg/L. OLR in-between 1 and 3 kg COD/(m3 d) and a HRT of 13-21 h were applied. Temperature was between 17.5 and 23.2 degrees C. During the whole operating period the COD removal efficiencies were in the range of 90 and 96% of which in between 40 and 80% was removed in the first methanogenic chamber. Biogas production with methane content between 75 and 80% was observed. With regard to membrane operation, average permeabilities around 150 L/(m2 h bar) were achieved, operating with fluxes of 11-15 L/(m2 h).