平板式ITSOFC用Al2O3基压密封材料研究

以Al2O3和Al微粉为主要原料,采用流延成型工艺生产的Al2O3基密封材料,在模拟的平板式ITSOFC密封环境中对材料的密封性能进行测试,并借助X射线衍射仪、扫描电子显微镜对测试后的材料进行表征.结果表明,采用优化的流延成型工艺可以生产出柔韧性良好的Al2O3基密封材料. Al2O3基密封材料在较小的外加压力下表现出较好的密封性能. Al微粉的加入,减少了材料中的漏气通道,增加了漏气通道的弯曲程度,不仅提升了材料的密封效果,而且改善了材料的中期稳定性.采用流延成型含10wt%～20wt%Al微粉的Al2O3基密封材料以压密封方式来实现平板式ITSOFC的密封是可行的.     

热压工艺对单向连续碳纤维增强聚苯硫醚/聚醚砜复合材料力学性能的影响

将溶液浸渍法和悬浮液浸渍法结合,通过热压成型制备了以聚苯硫醚/聚醚酚为基体的单向连续碳纤维增强复合材料,研究了不同树脂浓度和热压工艺参数下复合材料的力学性能。结果表明:在以12.5%质量浓度的PES-DMAc溶液体系中,以聚苯硫醚和聚醚砜质量比为1:3复配树脂构成的复合材料综合力学性能优于以单一聚醚砜为基体的复合材料。通过层间剪切强度、弯曲强度、压缩强度和冲击强度的测试,确定了复合材料的最佳加工工艺参数,利用扫描电镜分析了复合材料的在受力断裂时的破坏机理。     

叠层缝合结构碳纤维/Al复合材料微观特征与高温弯曲性能

将M40J碳纤维(C_f)以叠层缝合结构编织成预制体,采用真空气压浸渗工艺制备成C_f/Al复合材料。在高温环境(350℃、400℃)下进行三点弯曲测试试验,通过SEM、TEM、EDS和XRD对材料的元素分布、物相组成、微观组织和界面特征进行观察分析,研究其高温弯曲性能,探讨该种材料在高温环境下弯曲失效机制。结果表明,制备的C_f/Al复合材料基体与增强体界面轮廓清晰且结合紧密,材料内部基体受残余拉应力。C_f/Al复合材料在350℃时的弯曲强度和模量分别为175.2 MPa和90.1 GPa,在400℃时为160.8 MPa和87.5 GPa;温度升高时叠层缝合结构C_f/Al复合材料的弯曲强度未出现大比例下降,其高温稳定性较其他编织结构更好。C_f/Al复合材料在高温环境下弯曲失效时受拉伸、压缩共同作用,其失效方式是基体开裂及部分纤维断裂,主导因素为基体在高温下软化和材料界面结合强度下降。      

Al2O3微粉Y2O3改性对Al基复合材料性能的影响

采用液相包裹法用Y2O3对Al2O3微粉表面进行改性,用挤压铸造法制备表面改性的Al2O3p／6061A1复合材料,研究改性对复合材料的显微组织和力学性能的影响．结果表明,用Y2O3表面改性后,Al2O3微粉在6061Al基体中的分布均匀性明显改善,复合材料的力学性能明显提高．与改性前比较,Al2O3体积分数为25％的复合材料,抗拉强度提高30％,屈服强度提高40％,弹性模量提高20％．其原因是,改性Al2O3微粉表面的Y2O3与Al基体间发生界面反应,使界面润湿性得以改善：界面相Y2Al与Al2O3和Al基体间均形成良好结合的界面。     

Al2O3微粉的表面改性及表征

以α-Al₂O₃微粉为基体,Y(NO₃)₃水溶液为包裹相,采用液相包裹法进行加钇颗粒表面改性.获得了表面均匀包裹Y₂O₃的α-Al₂O₃粉体.将此粉体与Al合金复合制备复合材料.复合材料组织更加均匀.对材料进行力学性能测试,结果表明:改性粉体对Al合金增强效果明显增加,抗拉强度提高27.2％;屈服强度提高33.1％,延伸率提高10.3％.     

磺化酚酞型聚醚砜/改性蒙脱土纳米复合膜的研究

用季胺盐改性蒙脱土和磺化酚酞型聚醚砜首次制得了磺化酚酞型聚醚砜/改性蒙脱土纳米复合质子交换膜,并用1H NMR、SEM、FT-IR等分析手段对其进行了表征,测定了复合膜的质子导电率.研究结果表明:改性蒙脱土以纳米颗粒形式分散于磺化酚酞型聚醚砜聚合物基体中;在相同测试温度下,磺化酚酞型聚醚砜/改性蒙脱土纳米复合质子交换膜的质子电导率随着改性蒙脱土含量增加而增加,添加10%(wt)改性蒙脱土的复合质子交换膜,在80℃下的质子电导率为8.53×10-4S/cm.     

纳米Al2O3对聚酰亚胺复合薄膜导热性能的影响

选用两种不同纳米氧化铝粉体,采用直接掺杂法制备不同含量纳米氧化铝/聚酰亚胺复合薄膜.研究复合薄膜的导热系数与无机含量的关系,探讨纳米氧化铝粉体种类对复合薄膜导热性能的影响.结果表明:同一温度下,复合薄膜的导热系数随Al2O3含量的增加而增大;当纳米氧化铝含量小于15%(质量分数)时,选用亲水性纳米Al2O3粉体的复合薄膜导热性能比选用亲油性的复合薄膜的好;当纳米氧化铝的加入量为5%时,复合薄膜的强度和韧性均有明显增加;亲水性纳米氧化铝加入量为5%～10%时,复合薄膜的导热性能提高并能保持一定的力学性能.     

新型Al2O3-TiC-WC纳米复合陶瓷刀具的研制

本课题在微米级Al2O3基体中添加纳米TiC和微米WC作为增强相,通过调整复合陶瓷材料中基体和增强相的含量、优化烧结工艺参数,成功制备出性能良好的Al2O3/TiC/WC纳米复合陶瓷刀具材料.并对该材料的力学性能、微观结构、压痕裂纹扩展形态进行了研究.结果表明,该材料不但保持了普通陶瓷刀具材料硬度高、耐磨性能好、不易与金属产生粘结、化学稳定性好的优点,而且改善了陶瓷刀具材料的综合力学性能、特别是高温力学性能.     

Al2O3sf·SiCp/Al复合材料的压缩变形力学行为及机制

对Al2O3sf·SiCp/Al复合材料进行高温及半固态区间压缩变形,观察其微观组织和组成,研究了在高温及半固态温度下的压缩变形力学行为和变形机制.Al2O3sf·SiCp/Al复合材料的流动应力随着压缩温度的提高而下降,随着增强体的体积分数、基体材料强度和应变速率的提高而上升.高温压缩使材料屈服后,由于动态回复抵消了材料的加工硬化,其流动应力值基本上保持不变.在半固态温度区间压缩而液相体积分数较低时,其流动应力的变化规律与高温压缩时相似;液相体积分数较高时,流动应力在材料屈服以后,液相的流出使流动应力下降;液相被挤出到侧表面后,流动应力呈上升趋势.复合材料在半固态区间压缩时具有应变速率敏感性.     

聚芳醚砜醚酮酮及其炭纤维复合材料的力学性能

合成了聚醚砜醚酮酮(PESEKK),研究了纯树脂的热、力学性能。制备了炭纤维和聚醚砜醚酮酮(炭纤维是标准T300)复合材料,着重研究了此新型复合材料的力学性能。结果表明,随着复合材料中PESEKK树脂质量比增加,T300CF/PESEKK复合材料的拉伸强度、弯曲强度、拉伸模量和弯曲模量逐渐增加。其中弯曲强度和弯曲模量增加的幅度比拉伸强度和拉伸模量增加的幅度更大。当PESEKK质量分数为60%左右时,复合材料的综合力学性能达到最佳值。因此聚醚砜醚酮酮可作为增强炭纤维力学性能的基体树脂。     

Al2O3/Al2O3 Joint Brazed with Al2O3-particulate-contained Composite Ag-Cu-Ti Filler Material

1.IntroductionTo improve the mechanical properties and relieve mis-matches between the filler metals and base materials,the particulates of superalloys,ceramic or carbon fiberswere added into the conventional brazing filler metal toform composite filler material.The method has beenused in aero-engine component repairing[1,2],fine castcomponent joining[3],wide clearance butt jointing[4],ce-ramic brazing[5,6]and electronic package[7].However,the method was used mostly in metal brazing.The mi-cro…     

Plasma spraying of Al2O3 and Al2O3Y2O3

A microstructural study has been carried out of plasma-sprayed Al₂O₃ and mixed and sintered Al₂O₃Y₂O₃. In order to ascertain the degree of metastability achieved by plasma spraying, these results are compared with a similar experiment utilizing a CO₂ laser for melting and the hammer-and-anvil technique for quenching of the same materials. X-ray diffraction methods were used to determine the obtained phases and crystal structures. In addition, transmission electron microscopy was used to confirm the phases present and to study their morpology. The porosity was studied with both mercury intrusion porosimetry and small angle neutron scattering. The addition of Y₂O₃ is shown to decrease the porosity from 15% to 7.5%. Adhesion is likewise related to the addition of Y₂O₃ and it is seen that adhesion of the mixture is measurably improved over that of pure Al₂O₃. The implication of these results is discussed.     

Al2O3—Coated Nano—SiC Particles Reinforced Al2O3 Matrix Composites

Properties of Al2O3-coated nano-SiC have been compared with those of as-received SiC.The isoelectric point(IEP) of SiC changed from pH3.4 to pH7.3 after coating with the alumina precursor,which is close to that of alumina.Because both surfaces of coated SiC and Al2O3 possess higher positive charge at pH=4.5-5.0 ,they are uniformly dispersed in the two-phase aqueous suspensions.Then a mixed powder containing nano-SiC dispersed homogeneously into the Al2O3 matrix was achieved from flocculating the two-phase suspension.Finally,Al2O3/SiC nanocomposited were obtained by coating nano-SiC with Al2O3 ,in which the majority of SiC particles were located within the Al2O3 grains.The observation by transmission electron microscopy(TEM) and the analysis by the X-ray photoelectron spectroscopy(XPS) showed that cracks propagated towards the intragranular SiC rather than along prain boundaries.     

Slip casting of Al2O3 and Al2O3/ZrO2 composites

Al₂O₃ and Al₂O₃/ZrO₂ composites have been fabricated by slip casting from aqueous suspensions. The physical and structural characteristics of the starting powders, composition of the suspensions, casting behaviour, microstructure of the green and fired bodies and the mechanical properties of the products were investigated. The addition of ZrO₂ to Al₂O₃ leads to a significant increase in fracture toughness when ZrO₂ particles are retained in the tetragonal form (transformation-toughening mechanism) but when microcracking (due to the spontaneous transformation of ZrO₂ from the tetragonal phase to the monoclinic one) is dominant, an excellent toughness value is accompanied by a drastic drop in strength and hardness.     

Surface,grain-boundary and interfacial energies in Al2O3 and Al2O3-Sn,Al2O3-Co systems

Using the multiphase equilibrium method for the measurement of contact angles, the surface and grain-boundary energies of polycrystalline Al₂O₃ in the temperature range of 1473 to 1923 K were determined. Linear temperature functions were obtained by extrapolation for both quantities between absolute zero and the melting point of Al₂O₃. The temperature dependence of the surface and grain boundary energies can be expressed as $$\gamma _{{\rm A}l_2 O_3 } = 2.559 - 0.784 \times 10^{ - 3} T(J m^{ - 2} )$$ and $$\gamma _{{\rm A}l_2 O_3 - Al_2 O_3 = } 1.913 - 0.611 \times 10^{ - 3} T(J m^{ - 2} )$$ respectively. The interfacial energies of Al₂O₃ in contact with the molten metals tin and cobalt revealed a linear dependence on temperature.     

Mechanical properties of in-situ toughened Al2O3/Fe3Al

Mechanical properties of in-situ toughened Al₂O₃/Fe₃Al nano-/micro-composites were measured. Effects of Fe₃Al content, sintering temperature and holding time on properties and microstructure of the composites were investigated. The addition of Fe₃Al nano-particles decreased the aspect ratio and grain size of Al₂O₃, and changed the fracture mode of composites. The maximum bending strength and fracture toughness were 832 MPa and 7.96 MPa m^1/2, which were obtained in Al₂O₃/5 wt.% Fe₃Al sintered at 1530 °C and Al₂O₃/10 wt.% Fe₃Al sintered at 1600 °C, respectively. Compared to monolithic alumina, the strength increased by 132% and the toughness increased by 73%. The improvement in the mechanical properties of the composites was attributed to the change in fracture mode from intergranular fracture to transgranular fracture, the “in-situ reinforced effect” arising from the platelet grains of Al₂O₃ matrix, refined microstructure by dispersoids, as well as crack deflection and bridging of intergranular and intragranular Fe₃Al.