Methane oxidative coupling on BaF2/LaOF catalyst

The oxidative coupling of methane (OCM) was studied on BaF₂/LaOF and good catalytic results were obtained. Under the conditions of GHSV = 15 000 h⁻¹ and a reaction temperature of 1043 K, a C₂ yield of 20.66% with a CH₄ conversion of 33.08% and a C₂ selectivity of 62.47% was achieved at CH₄:O₂ = 3:1, and high C₂ selectivities of 81.20% and 84.55% with a CH₄ conversion of 19.53% and 16.54% were obtained at CH₄:O₂ ratios of 6:1 and 9:1, respectively. X-ray diffraction results showed that only tetragonal LaOF existed in the BaF₂/LaOF catalysts with BaF₂ content below 18 mol-%, but a contracted BaF₂ phase was also observed at higher BaF₂ content (above 18 mol-%).     

The hydrocracking of n-decane over bifunctional Ni-H3PW12O40/SiO2 catalysts

A series of bifunctional Ni-H₃PW₁₂O₄₀/SiO₂ catalysts for the hydrocracking of n-decane were designed and prepared. The evaluation results of the catalysts show that Ni-H₃PW₁₂O₄₀/SiO₂ catalysts possess a high activity for hydrocracking of n-decane and an excellent tolerance to the sulfur and nitrogen compounds in the feedstock. Under the reaction conditions: reaction temperature 300 °C; H₂/n-decane volume ratio of 1500; total pressure of 2 Mpa and the LHSV 2 h⁻¹, the conversion of n-decane over reduced 5%Ni-50%H₃PW₁₂O₄₀/SiO₂ catalysts is as high as 90%, the C₅⁺ selectivity equal to 70%. In order to reveal the structure and nature of the catalysts, a number of characterizations including XRD, Raman, H₂-TPD, NH₃-TPD, XPS and FT-IR of pyridine adsorption were carried out. The characteristic results show that the high activity of the catalysts and high C₅⁺ selectivity can be related to the unique structure of the H₃PW₁₂O₄₀ and its suitable acidity.     

C2 selectivity enhancement in oxidative coupling of methane over microwave-irradiated catalysts

The oxidative coupling of methane over Li/MgO and BaBiO_{3 - x} catalysts irradiated by microwaves and classically heated is reported. Enhanced selectivities in C₂⁺ products are observed at lower temperatures under microwave conditions, especially with the Li/MgO catalyst.

The complex permittivity measurements of BaBiO_{3 - x} show that the regeneration of the active oxygen species on the surface is lower under microwave irradiation than classical heating. X-ray diffraction analyses of the catalyst before and after catalytic reaction, when it is classically heated and when it is heated by microwave irradiation, corroborate these results. Therefore, the CH₃⁻ carbanions are less oxidated at the catalyst surface under microwave irradiation.

On the other hand, the quenching of the output gas probably decreases the oxidation of CH°₃ radicals in the gas phase when the Li/MgO catalyst is irradiated by microwaves. The quenching of the output gas is a unique consequence of microwave irradiation which heats the catalyst without heating the wall of the reactor.     

In situ IR and pulse reaction studies on the active oxygen species over SrF2/Nd2O3 catalyst for oxidative coupling of methane

Pulse reaction method and in situ IR spectroscopy were used to characterize the active oxygen species for oxidative coupling of methane (OCM) over SrF₂/Nd₂O₃ catalyst. It was found that OCM activity of the catalyst was very low in the absence of gas phase oxygen, which indicated that lattice oxygen species contributed little to the yield of C₂ hydrocarbons. IR band of superoxide species (O₂⁻) was detected on the O₂-preadsorbed SrF₂/Nd₂O₃. The substitution of ¹⁸O₂ isotope for ¹⁶O₂ caused the IR band of O₂⁻ at 1128 cm⁻¹ to shift to lower wavenumbers (1094 and 1062 cm⁻¹), consistent with the assignment of the spectra to the O₂⁻ species. A good correlation between the rate of disappearance of surface O₂⁻ and the rate of formation of gas phase C₂H₄ was observed upon interaction of CH₄ with O₂-preadsorbed catalyst at 700 °C. The O₂⁻ species was also observed on the catalyst under working condition. These results suggest that O₂⁻ species is the active oxygen species for OCM reaction on SrF₂/Nd₂O₃ catalyst.     

Oxidative coupling of methane in Ba0.5Sr0.5Co0.8Fe0.2O3−δ tubular membrane reactors

A dense membrane tube made of Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ (BSCF) was prepared by plastic extrusion from BSCF oxide synthesized by the complexing EDTA-citrate method. The membrane tube was used in a catalytic membrane reactor for oxidative coupling of methane (OCM) to C₂ without an additional catalyst. At high methane concentration (93%), about 62% C₂ selectivity was obtained, which is higher than that achieved in a conventional reactor using the BSCF as a catalyst. The dependence of the OCM reaction on temperature and methane concentration indicates that the C₂ selectivity in the BSCF membrane reactor is limited by high ion recombination rates. If an active OCM catalyst (La-Sr/CaO) was packed in the membrane tube, C₂ selectivity and CH₄ conversion increased compared to the blank run. The highest C₂ yield in the BSCF membrane reactor in presence of the La-Sr/CaO catalyst was about 15%, similar to that in a packed-bed reactor with the same catalyst under the same conditions. However, the ratio of C₂H₄/C₂H₆ in the membrane reactor was much higher than that in the packed-bed reactor, which is an advantage of the membrane reactor.     

Performance and characterization of Ru/Al2O3 and Ru/SiO2 catalysts modified with Mn for Fischer–Tropsch synthesis

Mn effect and characterization on γ-Al₂O₃-, -Al₂O₃- and SiO₂-supported Ru catalysts were investigated for Fischer–Tropsch synthesis under pressurized conditions. In the slurry phase Fischer–Tropsch reaction, γ-Al₂O₃ catalysts showed higher performance on CO conversion and C₅⁺ selectivity than -Al₂O₃ and SiO₂ catalysts. Moreover, Ru/Mn/γ-Al₂O₃ exhibited high resistance to catalyst deactivation and other catalysts were deactivated during the reaction. From characterization results on XRD, TPR, TEM, XPS and pore distribution, Ru particles were clearly observed over the catalysts, and γ-Al₂O₃ catalysts showed a moderate pore and particle size such as 8 nm, where -Al₂O₃ and SiO₂ showed highly dispersed ruthenium particles. The addition of Mn to γ-Al₂O₃ enhanced the removal of chloride from RuCl₃, which can lead to the formation of metallic Ru with moderate particle size, which would be an active site for Fischer–Tropsch reaction. Concomitantly, manganese chloride is formed. These schemes can be assigned to the stable nature of Ru/Mn/γ-Al₂O₃ catalyst.     

NO reduction by CH4 in the presence of excess O2 over Mn/sulfated zirconia catalysts

Selective catalytic reduction (SCR) of NO with methane in the presence of excess oxygen has been investigated over a series of Mn-loaded sulfated zirconia (SZ) catalysts. It was found that the Mn/SZ with a metal loading of 2–3 wt.% exhibited high activity for the NO reduction, and the maximum NO conversion over the Mn/SZ catalyst was higher than that over Mn/HZSM-5. NH₃–TPD results of the catalysts showed that the sulfation process of the supports resulted in the generation of strong acid sites, which is essential for the SCR of NO with methane. On the other hand, the N₂ adsorption and the H₂–TPR of the catalysts demonstrated that the presence of the SO₄²⁻ species promoted the dispersion of the metal species and made the Mn species less reducible. Such an increased dispersion of metal species suppressed the combustion reaction of CH₄ by O₂ and increased the selectivity towards NO. The Mn/SZ catalysts prepared by different methods exhibited similar activities in the SCR of NO with methane, indicating the importance of SO₄²⁻. The most attractive feature of the Mn/SZ catalysts was that they were more tolerant to water and SO₂ poisoning than Mn/HZSM-5 catalysts and exhibited higher reversibility after removal of SO₂.     

Synthesis of C2H4 by partial oxidation of CH4 over LiCl/NiO

Alkali halide added transition metal oxides produced ethylene selectively in oxidative coupling of methane. The role of alkali halides has been investigated for LiCl-added NiO (LiCl/NiO). In the absence of LiCl the reaction over NiO produced only carbon oxides (CO₂ + CO). However, addition of LiCl drastically improved the yield of C₂ compounds (C₂H₆ + C₂H₄). One of the roles of LiCl is to inhibit the catalytic activity of the host NiO for deep oxidation of CH₄. The reaction catalyzed by the LiCl/NiO proceeds stepwise from CH₄ to C₂H₄ through C₂H₆ (2CH₄ → C₂H₆ → C₂H₄). The study on the oxidation of C₂H₆ over the LiCl/NiO showed that the oxidative dehydrogenation of C₂H₆ to C₂H₄ occurs very selectively, which is the main reason why partial oxidation of CH₄ over LiCl/NiO gives C₂H₄ quite selectively. The other role of LiCl is to prevent the host oxide (NiO) from being reduced by CH₄. The catalyst model under working conditions was suggested to be the NiO covered with molten LiCl. XPS studies suggested that the catalytically active species on the LiCl/NiO is a surface compound oxide which has higher valent nickel cations (Ni^(2+δ)+ or Ni³⁺). The catalyst was deactivated at the temperatures>973 K due to vaporization of LiCl and consumption of chlorine during reaction. The kinetic and CH₄---CD₄ exchange studies suggested that the rate-determining step of the reaction is the abstraction of H from the vibrationally excited methane by the molecular oxygen adsorbed on the surface compound oxide.     

CH4/CO2 reforming over La2NiO4 and 10%NiO/CeO2–La2O3 catalysts under the condition of supersonic jet expansion via cavity ring-down spectroscopic analysis

CH₄/CO₂ reforming over La₂NiO₄ and 10%NiO/CeO₂–La₂O₃ catalysts under the condition of supersonic jet expansion was studied via direct monitoring of the reactants and products using the sensitive technique of cavity ring-down spectroscopy. Vibration–rotational absorption lines of CH₄, H₂O, CO₂ and CO molecules were recorded in the near infrared spectral region. Our results indicated that La₂NiO₄ is superior to 10%NiO/CeO₂–La₂O₃ in performance. In addition, we observed enhanced reverse-water-gas-shift reaction at augmented reaction temperature. The formation of reaction intermediates was also investigated by means of time-of-flight mass spectrometry and there was the detection of CH_x⁺, OH⁺ and H⁺ species.     

The homogeneous gas phase oxidation of methane and the retarding effect of basic/inert surfaces

The homogeneous gas phase O₂-based oxidation of methane was studied in the temperature range, from 500°C to 750°C at methane partial pressures ranging from 3 bar to 40 bar. At the lower end of the temperature range methanol, formaldehyde, and CO represent the main products, while at temperatures exceeding 650° C/C-coupled products, C₂H₆, C₂H₄, C₃H₆ and C₃H₈ predominate. The change in selectivity as function of the temperature is well explained based on a free radical chain mechanism with degenerate branching, initiated by the gas phase reaction, CH₄+O₂→CH^·₃+HO^·₂. Bringing in basic catalysts known to catalyze the system at low methane partial pressures, in the reactor e.g. SrCO₃, BaCO₃, and 7% Li/MgO resulted in reduced rates of methane and oxygen conversions, and only minor changes in the selectivity to coupled products were observed.     

Co from partial reduction of La(Co,Fe)O3 perovskites for Fischer–Tropsch synthesis

Small Co clusters (d<10 nm) supported over mixed La–Co–Fe perovskites were successfully synthesized. These catalysts were active for Fischer–Tropsch (FT). Depending on the Co to Fe ratios the mixed perovskite exhibited two different forms: the rhombohedral phase of LaCoO₃ is maintained for the mixed perovskite when x>0.5, the orthorhombic phase of LaFeO₃ is found for x<0.5. Interestingly only one of these structures is active for the FT reaction: the orthorhombic structure. This is most likely due to the capacity of this material to maintain its structure even with a high number of cation vacancies. These cations (mostly Co) were on purpose extracted and reduced. Magnetic measurements clearly showed their metallic nature. Rhombohedral Co–Fe mixed perovskites (x≥0.5) cannot be used as precursors for Fischer–Tropsch catalysts: their partial reduction only consists in a complete reduction of Co³⁺ into Co²⁺.

The partial reduction of orthorhombic perovskites (x<0.5) leads to active Fischer–Tropsch (FT) catalysts by formation of a metal phase well dispersed on a cation-deficient perovskite. The FT activity is related to the stability of the precursor perovskite. When initially calcined at 600 °C, a maximum of 8.6 wt.% of Co⁰ can be extracted from LaCo_0.40Fe_0.60O₃ (compared to only 2 wt.% after calcination at 750 °C). The catalyst is then composed of Co⁰ particles of 10 nm on a stable deficient perovskite LaCo_0.05³⁺Fe_0.60³⁺O_2.40. Catalytic tests showed that up to 70% in the molar selectivity for hydrocarbons was obtained at 250 °C, 40% of which was composed of the C₂–C₄ fraction.     

Copper-impregnated Al–Ce-pillared clay for selective catalytic reduction of NO by C3H6

The selective catalytic reduction (SCR) of NO by hydrocarbon is an efficient way to remove NO emission from lean-burn gasoline and diesel exhaust. In this paper, a thermally and hydrothermally stable Al–Ce-pillared clay (Al–Ce-PILC) was synthesized and then modified by SO₄²⁻, whose surface area and average pore diameter calcined at 773 K were 161 m²/g and 12.15 nm, respectively. Copper-impregnated Al–Ce-pillared clay catalyst (Cu/SO₄²⁻/Al–Ce-PILC) was applied for the SCR of NO by C₃H₆ in the presence of oxygen. The catalyst 2 wt% Cu/SO₄²⁻/Al–Ce-PILC showed good performance over a broad range of temperature, its maximum conversion of NO was 56% at 623 K and remained as high as 22% at 973 K. Furthermore, the presence of 10% water slightly decreased its activity, and this effect was reversible following the removal of water from the feed. Py-IR results showed SO₄²⁻ modification greatly enhanced the number and strength of Brönsted acidity on the surface of Cu/SO₄²⁻/Al–Ce-PILC, which played a vital role in the improvement of NO conversion. TPR and XPS results indicated that both Cu⁺ and isolated Cu²⁺ species existed on the optimal catalyst, mainly Cu⁺, as Cu content increased to 5 wt%, another species CuO aggregates which facilitated the combustion of C₃H₆ were formed.     

Lithium-doped sulfated-zirconia catalysts for oxidative coupling of methane to give ethylene and ethane

Li-doped sulfated-zirconia catalysts were found to be effective for oxidative coupling of methane (OCM). The catalyst performances depend on the sulfate content and calcination temperature. A maximum C₂ yield is attained over the catalysts, which contain 6 wt.% sulfate and calcined at 923–973 K, being closely related to the preparation conditions of sulfated-ZrO₂ as solid super-acids. When the performances of the Li-doped sulfated-ZrO₂ (Li/SZ) catalysts were tested at 1023 K as a function of reaction time, both the C₂ and CO_x selectivities remained constant over the range of 8 h, but the CH₄ conversion decreased from 17.5% to 11.9%. The nature of Li/SZ catalysts for the OCM was investigated by X-ray diffraction, XPS, and NH₃ and CO₂ TPD measurements. It could be postulated that the sulfated-ZrO₂ surface could play an important role in the formation of a catalytically active structure by Li-doping.     

The simultaneous activation of methane and carbon dioxide to C2 hydrocarbons under pulse corona plasma over La2O3/γ-Al2O3 catalyst

The pulse corona plasma has been used as an activation method for reaction of methane and carbon dioxide, the product was C₂ hydrocarbons and by-products were CO and H₂. Methane conversion and the yield of C₂ hydrocarbons were affected by the carbon dioxide concentration in the feed. The conversion of methane increased with increasing carbon dioxide concentration in the feed whereas the yield of C₂ hydrocarbons decreased. The synergism of La₂O₃/γ-Al₂O₃ and plasma gave methane conversion of 24.9% and C₂ hydrocarbons yield of 18.1% were obtained at the power input of plasma was 30 W. The distribution of C₂ hydrocarbons changed by using Pd-La₂O₃/γ-Al₂O₃ catalyst, the major C₂ product was ethylene.     

Selective catalytic reduction of NO by C3H8 over CoOx/Al2O3: An investigation of structure–activity relationships

A series of CoO_x/Al₂O₃ catalysts was prepared, characterized, and applied for the selective catalytic reduction (SCR) of NO by C₃H₈. The results of XRD, UV–vis, IR, Far-IR and ESR characterizations of the catalysts suggest that the predominant oxidation state of cobalt species is +2 for the catalysts with low cobalt loading (≤2 mol%) and for the catalysts with 4 mol% cobalt loading prepared by sol–gel and co-precipitation. Co₃O₄ crystallites or agglomerates are the predominant species in the catalysts with high cobalt loading prepared by incipient wetness impregnation and solid dispersion. An optimized CoO_x/Al₂O₃ catalyst shows high activity in SCR of NO by C₃H₈ (100% conversion of NO at 723 K, GHSV: 10,000 h⁻¹). The activity of the selective catalytic reduction of NO by C₃H₈ increases with the increase of cobalt–alumina interactions in the catalysts. The influences of cobalt loading and catalyst preparation method on the catalytic performance suggest that tiny CoAl₂O₄ crystallites highly dispersed on alumina are responsible for the efficient catalytic reduction of NO, whereas Co₃O₄ crystallites catalyze the combustion of C₃H₈ only.     

An investigation of the comparative reactivities of ethane and ethylene in the presence of oxygen over Li/MgO and Ca/Sm2O3 catalysts in relation to the oxidative coupling of methane.

In order to examine the importance of the further oxidation of the desired C₂ products in the oxidative coupling of methane, ethylene and ethane have been added to the feed (containing methane and oxygen) to a Li/MgO or Ca/Sm₂O₃ catalyst. The results of these measurements show that neither of these C₂ molecules is stable under these conditions with either of the catalysts. Additionally, the rates of the oxidation of ethane and of ethylene alone have been measured using a gradientless reactor for both catalysts as well as for a quartz bed. It was found that the Ca/Sm₂O₃ material had higher activities for the oxidation of C₂H₆ and C₂H₄ (and also of CH₄) than had the Li/MgO material. These higher activities result in a lower optimal reaction temperature for the oxidative coupling of methane and are (at least partially) responsible for the lower selectivity to C₂ products observed with the Ca/Sm₂O₃ catalyst compared to that with the Li/MgO catalyst.     

The combustion of carbon particulates using NO/O2 mixtures: The influence of SO4 and NOx trapping materials

The activity of several catalysts are studied in the soot combustion reaction using air and NO/air as oxidising agents. Over Al₂O₃-supported catalysts NO_(g) is a promoter for the combustion reaction with the extent of promotion depending on the Na loading. Over these catalysts SO₄²⁻ poisons this promotion by preventing NO oxidation through a site blocking mechanism. SiO₂ is unable to adsorb NO or catalyse its oxidation and over SiO₂-supported Na catalysts NO_(g) inhibits the combustion reaction. This is ascribed to a competition between NO and O₂. Over Fe-ZSM-5 catalysts the presence of a NO_x trapping component does not increase the combustion of soot in the presence of NO_(g) and it is proposed that this previously reported effect is only seen under continuous NO_x trap operation as NO₂ is periodically released during regeneration and thus available for soot combustion. Experiments during which the [NO]_(g) is varied show that CO, rather than an adsorbed carbonyl-like intermediate, is formed upon reaction between NO₂ (the proposed oxygen carrier) and soot.     

Partial oxidation of CH4 and C2H6 over noble metalcoated monoliths

The direct partial oxidation of hydrocarbons offers promising alternatives to chemical synthesis. By replacing endothermic processes such as steam reforming and steam cracking, fast and exothermic oxidation reactions should require much smaller and simpler reactors. However, direct oxidation reactions are much more difficult to manage because of potential heat release in total oxidation and hazardous because of the possibility of homogeneous reactions which are nonselective and can produce flames and explosions. We describe experiments in which monolith catalysts are used for partial oxidation of CH₄ and C₂H₆ to produce synthesis gas or alkenes by direct oxidation at or above atmospheric pressure in pure O₂ in nearly adiabatic reactors operating at 1000°C with very high flowrates (space velocities of 10⁶h⁻¹ and residence times of 10⁻³ s). With methane oxidation we obtain over 90% selectivities to synthesis gas (a 2:1 H₂:CO mixture) with> 90% conversion of the methane and complete conversion of O₂ on Rh coated ceramic monoliths with contact times of 10⁻³ s. With Pt catalysts under the same conditions, the H₂ selectivity drops to 70%; while with Pd, the catalyst rapidly forms carbon. This process appears to be primarily a surface reaction in which CH4 pyrolyzes on the hot Rh surface and the H atoms dimerize and the carbon is oxidized to CO. A model has been constructed which accurately predicts the conversions and selectivities and the variations between Rh and Pt. With higher alkanes, synthesis gas is produced on Rh with comparable selectivities and conversions on metal-coated monoliths. However, with Pt we observe up to 70% selectivity to alkenes with 80% conversion of alkanes at adiabatic temperatures near 1000°C with approximately 5 ms contact times. These results can be explained as occurring by predominantly surface reactions in which the alkane adsorbs to form the alkyl by H abstraction with adsorbed O atoms. Then the adsorbed alkyls undergo primarily β-elimination reactions on Pt to produce alkenes. These products are therefore far from thermodynamic equilibrium at these very short contact times, even though the temperatures are very high. The use of very short contact times and high temperatures promises to provide new routes to production of partial oxidation products with very small adiabatic reactors and thus opens up new types of reactions and reactors for chemical synthesis.     

Catalytic decomposition of N2O and catalytic reduction of N2O and N2O + NO by NH3 in the presence of O2 over Fe-zeolite

The decomposition of N₂O, and the catalytic reduction by NH₃ of N₂O and N₂O + NO, have been studied on Fe-BEA, -ZSM-5 and -FER catalysts. These catalysts were prepared by classical ion exchange and characterized by TPR after various activation treatments. Fe-FER is the most active material in the catalytic decomposition because “oxo-species” reducible at low temperature, appearing upon interaction of Fe^II-zeolite with N₂O (-oxygen), are formed in largest amounts with this material. The decomposition of N₂O is promoted by addition of NH₃, and even more with NH₃ + NO in the case of Fe-FER and -BEA. It is proposed that the NO-promoted reduction of N₂O originated from the fast surface reaction between -oxygen O^* and NO^* to yield NO₂^*, which in turn reacts immediately with NH₃.     

Preparation and characterisation of supported La0.8Sr0.2MnO3+x

Three supported La_0.8Sr_0.2MnO_3+x catalysts were prepared, one supported on lanthanum-stabilised alumina and two supported on a NiAl₂O₄ spinel. The catalysts were characterised using X-ray diffraction, transmission electron microscopy and surface area measurements following heat-treatments at temperatures up to 1200°C in air. In the alumina-supported catalyst, a reaction occurred between the active phase and the support at high temperatures, indicating that these materials would be unsuitable for high temperature catalytic combustion. Only in the NiAl₂O₄-supported catalysts were the supported perovskite phases found to be stable at high temperature. These catalysts showed good methane combustion activity.