Performance of polysilicon gate HfO/sub 2/ MOSFETs on [100] and [111] silicon substrates

Mobility dependence on Si substrate orientations was investigated for HfO/sub 2/ MOSFETs for the first time. High-temperature (600 /spl deg/C) forming gas (FG) annealing (HT-FGA) was applied on the devices on both [100] and [111] substrates to evaluate the mobility for optimal interfacial quality. Using HT-FGA, D/sub it/ of the [111] devices was reduced down below 1 /spl times/ 10/sup 12/ cm/sup -2/V/sup -1/. Similar to SiO/sub 2/ devices, NMOS mobility of the [111] devices was lower than that of the [100] devices at higher effective fields, while it was reversed for PMOSFETs.     

Low-Temperature Materials and Thin Film Transistors for Flexible Electronics

This paper addresses the low-temperature deposition processes and electronic properties of silicon based thin film semiconductors and dielectrics to enable the fabrication of mechanically flexible electronic devices on plastic substrates. Device quality amorphous hydrogenated silicon (a-Si:H), nanocrystalline silicon (nc-Si), and amorphous silicon nitride (a-SiN/sub x/) films and thin film transistors (TFTs) were made using existing industrial plasma deposition equipment at the process temperatures as low as 75/spl deg/C and 120/spl deg/C. The a-Si:H TFTs fabricated at 120/spl deg/C demonstrate performance similar to their high-temperature counterparts, including the field effect mobility (/spl mu//sub FE/) of 0.8 cm/sup 2/V/sup -1/s/sup -1/, the threshold voltage (V/sub T/) of 4.5 V, and the subthreshold slope of 0.5 V/dec, and can be used in active matrix (AM) displays including organic light emitting diode (OLED) displays. The a-Si:H TFTs fabricated at 75/spl deg/C exhibit /spl mu//sub FE/ of 0.6 cm/sup 2/V/sup -1/s/sup -1/, and V/sub T/ of 4 V. It is shown that further improvement in TFT performance can be achieved by using n/sup +/ nc-Si contact layers and plasma treatments of the interface between the gate dielectric and the channel layer. The results demonstrate that with appropriate process optimization, the large area thin film Si technology suits well the fabrication of electronic devices on low-cost plastic substrates.     

MOS capacitors on epitaxial Ge-Si/sub 1-x/Ge/sub x/ with high-/spl kappa/ dielectrics using RPCVD

We report the successful growth of MOS capacitor stacks with low temperature strained epitaxial Ge or Si/sub 1-x/Ge/sub x/(x=0.9) layer directly on Si substrates, and with HfO/sub 2/(EOT=9.7 /spl Aring/) as high-/spl kappa/ dielectrics, both using a novel remote plasma-assisted chemical vapor deposition technique. These novel MOS capacitors, which were fabricated entirely at or below 400/spl deg/C, exhibit normal capacitance-voltage and current-voltage characteristics.     

Optimized NH/sub 3/ annealing Process for high-quality HfSiON gate oxide

Optimization of fabrication process in obtaining high-quality HfSiON gate-oxide metal-oxide semiconductor field-effect transistors (MOSFETs) by NH/sub 3/ post-deposition anneal (PDA) has been performed. At 600/spl deg/C anneal temperature, a longer anneal duration resulted in reduced leakage current density (J), reduced trapped charges, and lower hysteresis in capacitance-voltage curves, but with a slight increase in effective oxide thickness (EOT). Subsequent interfacial layer growth with longer anneal duration was attributed to the increase in EOT. MOSFET, fabricated by the optimized process of 600/spl deg/C, 40 s NH/sub 3/ PDA, showed superior I/sub d/--V/sub d/ (drain current-drain voltage) and charge-trapping characteristics as compared to control Hf-Silicate.     

Al/sub 2/O/sub 3/-Ge-on-insulator n- and p-MOSFETs with fully NiSi and NiGe dual gates

High-/spl kappa/ Al/sub 2/O/sub 3//Ge-on-insulator (GOI) n- and p-MOSFETs with fully silicided NiSi and germanided NiGe dual gates were fabricated. At 1.7-nm equivalent-oxide-thickness (EOT), the Al/sub 2/O/sub 3/-GOI with metal-like NiSi and NiGe gates has comparable gate leakage current with Al/sub 2/O/sub 3/-Si MOSFETs. Additionally, Al/sub 2/O/sub 3/-GOI C-MOSFETs with fully NiSi and NiGe gates show 1.94 and 1.98 times higher electron and hole mobility, respectively, than Al/sub 2/O/sub 3/-Si devices, because the electron and hole effective masses of Ge are lower than those of Si. The process with maximum 500/spl deg/C rapid thermal annealing (RTA) is ideal for integrating metallic gates with high-/spl kappa/ to minimize interfacial reactions and crystallization of the high-/spl kappa/ material, and oxygen penetration in high-/spl kappa/ MOSFETs.     

High-mobility ultrathin strained Ge MOSFETs on bulk and SOI with low band-to-band tunneling leakage: experiments

For the first time, the tradeoffs between higher mobility (smaller bandgap) channel and lower band-to-band tunneling (BTBT) leakage have been investigated. In particular, through detailed experiments and simulations, the transport and leakage in ultrathin (UT) strained germanium (Ge) MOSFETs on bulk and silicon-on-insulator (SOI) have been examined. In the case of strained Ge MOSFETs on bulk Si, the resulting optimal structure obtained was a UT low-defect 2-nm fully strained Ge epi channel on relaxed Si, with a 4-nm Si cap layer. The fabricated device shows very high mobility enhancements >3.5/spl times/ over bulk Si devices, 2/spl times/ mobility enhancement and >10/spl times/ BTBT reduction over 4-nm strained Ge, and surface channel 50% strained SiGe devices. Strained SiGe MOSFETs having UT (T/sub Ge/<3 nm) very high Ge fraction (/spl sim/ 80%) channel and Si cap (T/sub Si cap/<3 nm) have also been successfully fabricated on thin relaxed SOI substrates (T/sub SOI/=9 nm). The tradeoffs in obtaining a high-mobility (smaller bandgap) channel with low tunneling leakage on UT-SOI have been investigated in detail. The fabricated device shows very high mobility enhancements of >4/spl times/ over bulk Si devices, >2.5/spl times/ over strained silicon directly on insulator (SSDOI; strained to 20% relaxed SiGe) devices, and >1.5/spl times/ over 60% strained SiGe (on relaxed bulk Si) devices.     

Ideal rectangular cross-section Si-Fin channel double-gate MOSFETs fabricated using orientation-dependent wet etching

Ultranarrow and ideal rectangular cross section silicon(Si)-Fin channel double-gate MOSFETs (FXMOSFETs) have successfully been fabricated for the first time using [110]-oriented silicon-on-insulator (SOI) wafers and orientation-dependent wet etching. The transconductance (g/sub m/) normalized by 2/spl times/(Fin height) is found to be as high as 700 /spl mu/S//spl mu/m at V/sub d/=1 V in the fabricated 13-nm-thick and 82-nm-high Si- Fin channel double-gate MOSFET with a 105-nm gate length and a 2.2-nm gate oxide. The almost-ideal S-slope of 64 mV/decade is demonstrated in a 145-nm gate length device. These excellent results show that the Si-Fin channel with smooth [111]-oriented sidewalls is suitable to realize a high-performance FXMOSFET. The short-channel effects (SCEs) are effectively suppressed by reducing the Si-Fin thickness to 23 nm or less.     

Design and fabrication of RESURF MOSFETs on 4H-SiC(0001), (112~0), and 6H-SiC(0001)

Design and fabrication of lateral SiC reduced surface field (RESURF) MOSFETs have been investigated. The doping concentration (dose) of the RESURF and lightly doped drain regions has been optimized to reduce the electric field crowding at the drain edge or in the gate oxide by using device simulation. The optimum oxidation condition depends on the polytype: N/sub 2/O oxidation at 1300/spl deg/C seems to be suitable for 4H-SiC, and dry O/sub 2/ oxidation at 1250/spl deg/C for 6H-SiC. The average inversion-channel mobility is 22, 78, and 68 cm/sup 2//Vs for 4H-SiC(0001), (112~0), and 6H-SiC(0001) MOSFETs, respectively. RESURF MOSFETs have been fabricated on 10-/spl mu/m-thick p-type 4H-SiC(0001), (112~0), and 6H-SiC(0001) epilayers with an acceptor concentration of 1/spl times/10/sup 16/ cm/sup -3/. A 6H-SiC(0001) RESURF MOSFET with a 3-/spl mu/m channel length exhibits a high breakdown voltage of 1620 V and an on-resistance of 234 m/spl Omega//spl middot/cm/sup 2/. A 4H-SiC(112~0) RESURF MOSFET shows the characteristics of 1230 V-138 m/spl Omega//spl middot/cm/sup 2/.     

Leakage suppression of gated diodes fabricated under low-temperature annealing with substitutional carbon Si/sub 1-y/C/sub y/ incorporation

We have demonstrated the fabrication of n/sup +/-p gated diodes using low-temperature annealing of 700/spl deg/C for 30 s with a significantly reduced junction leakage current. This is achieved with the incorporation of an epitaxially grown Si/sub 1-y/C/sub y/(y=0.0007) layer in the substrate located at the end-of-range (EOR) of arsenic implantations. The carbon devices show effectively suppressed EOR defects in the cross-sectional transmission electron microscopy images and leakage characteristics similar to the controlled silicon device fabricated under high-temperature annealing of 950/spl deg/C for 30 s. Arrhenius measurement of the leakage profiles has indicated identical leakage mechanism for both the pure silicon and carbon devices, thus signifying the substantial elimination of the secondary EOR defects resulted from the implantations despite the low-temperature annealing of the latter.     

Thin-film transistors on plastic and glass substrates using silicon deposited by microwave plasma ECR-CVD

Thin-film transistors (TFTs) were fabricated on polyimide and glass substrates at low temperatures using microwave ECR-CVD deposited amorphous and nanocrystalline silicon as active layers. The amorphous Si TFT fabricated at 200 /spl deg/C on the polyimide foil had a saturation region field effect mobility of 4.5 cm/sup 2//V-s, a linear region mobility of 5.1 cm/sup 2//V-s, a threshold voltage of 3.7 V, a subthreshold swing of 0.69 V/decade, and an ON/OFF current ratio of 7.9 /spl times/ 10/sup 6/. This large mobility and high ON/OFF current ratio were attributed to the high-quality channel materials with less dangling bond defect states. Nanocrystalline Si TFTs fabricated on glass substrates at 400 /spl deg/C showed a saturation region mobility of 14.1 cm/sup 2//V-s, a linear region mobility of 15.3 cm/sup 2//V-s, a threshold voltage of 3.6 V, and an ON/OFF current ratio of 6.7 /spl times/ 10/sup 6/. TFT performance was mostly independent of substrate type when fabrication conditions were the same.     

High performance 1.55 /spl mu/m vertical external cavity surface emitting laser with broadband integrated dielectric-metal mirror

1.55 /spl mu/m room-temperature continuous-wave operation of a high performance optically pumped vertical external cavity surface emitting laser is reported. The structure includes an active region with strain compensated quantum wells, and a broadband SiN/sub x//Si/Au Bragg reflector transferred on an Si substrate by Au/In dry bonding. Output power of up to 45 mW is achieved at 0/spl deg/C, and continuous-wave operation is observed up to 45/spl deg/C.     

Room-temperature CW operation of InGaAsP lasers on Si fabricated by wafer bonding

1.3-/spl mu/m InGaAsP-InP lasers have been successfully fabricated on Si substrates by wafer bonding with heat treatment at 400/spl deg/C. A pressure of 4 kg/cm/sup 2/ has been applied on the wafers before the heat treatment and this pressure application has enabled us to achieve bonding strength required for the device fabrication even when the bonding temperature is as low as 400/spl deg/C. Room-temperature continuous-wave operation with threshold current of 49 mA has been achieved for 7-/spl mu/m-wide mesa lasers.     

High work function Ir/sub x/Si gates on HfAlON p-MOSFETs

We have fabricated the fully silicided Ir/sub x/Si-gated p-MOSFETs on HfAlON gate dielectric with 1.7-nm equivalent oxide thickness. After 950/spl deg/C rapid thermal annealing, the fully Ir/sub x/Si/HfAlON device has high effective work function of 4.9 eV, high peak hole mobility of 80 cm/sup 2//V/spl middot/s, and the advantage of being process compatible to the current VLSI fabrication line.     

Complementary metal-oxide-semiconductor thin-film transistor circuits from a high-temperature polycrystalline silicon process on steel foil substrates

We fabricated CMOS circuits from polycrystalline silicon films on steel foil substrates at process temperatures up to 950/spl deg/C. The substrates were 0.2-mm thick steel foil coated with 0.5-/spl mu/m thick SiO/sub 2/. We employed silicon crystallization times ranging from 6 h (600/spl deg/C) to 20 s (950/spl deg/C). Thin-film transistors (TFTs) were made in either self-aligned or nonself-aligned geometries. The gate dielectric was SiO/sub 2/ made by thermal oxidation or from deposited SiO/sub 2/. The field-effect mobilities reach 64 cm/sup 2//Vs for electrons and 22 cm/sup 2//Vs for holes. Complementary metal-oxide-silicon (CMOS) circuits were fabricated with self-aligned TFT geometries, and exhibit ring oscillator frequencies of 1 MHz. These results lay the groundwork for polycrystalline silicon circuitry on flexible substrates for large-area electronic backplanes.     

Stability of amorphous-silicon TFTs deposited on clear plastic substrates at 250/spl deg/C to 280/spl deg/ C

Amorphous-silicon (a-Si) thin-film transistors (TFTs) were fabricated on a free-standing new clear plastic substrate with high glass transition temperature (T/sub g/) of >315/spl deg/ C and low coefficient of thermal expansion of <10 ppm/ /spl deg/ C. Maximum process temperatures on the substrates were 250/spl deg/C and 280/spl deg/C, close to the temperatures used in industrial a-Si TFT production on glass substrates. The first TFTs made at 280/spl deg/C have dc characteristics comparable to TFTs made on glass. The stability of the 250/spl deg/C TFTs on clear plastic is approaching that of TFTs made on glass at 300/spl deg/C-350/spl deg/C. TFT characteristics and stability depend only on process temperature and not on substrate type.     

Ge n-MOSFETs on lightly doped substrates with high-/spl kappa/ dielectric and TaN gate

In this letter, we report successful fabrication of germanium n-MOSFETs on lightly doped Ge substrates with a thin HfO/sub 2/ dielectric (equivalent oxide thickness /spl sim/10.8 /spl Aring/) and TaN gate electrode. The highest peak mobility (330 cm/sup 2//V/spl middot/s) and saturated drive current (130 /spl mu/A/sq at V/sub g/--V/sub t/=1.5 V) have been demonstrated for n-channel bulk Ge MOSFETs with an ultrathin dielectric. As compared to Si control devices, 2.5/spl times/ enhancement of peak mobility has been achieved. The poor performance of Ge n-MOSFET devices reported recently and its mechanism have been investigated. Impurity induced structural defects are believed to be responsible for the severe degradation.     

Fabrication of PRTs and analysis of characteristics

Platinum thin films have been prepared on Al/sub 2/O/sub 3/ substrates by DC magnetron sputtering. Platinum resistance thermometers have been fabricated and their characteristics analysed. We used a UV laser (wavelength 355 nm) to adjust the Pt thin films temperature sensors to 100 /spl Omega/ at 0/spl deg/C. As result of setting the Pt resistors to the target value of 109.73 /spl Omega/ at 25/spl deg/C, 82.3% of total resistors had a tolerance within /spl plusmn/0.03 /spl Omega/ and 17.7% were within /spl plusmn/0.06 /spl Omega/ of A-class tolerance according to DIN EN 60751. The PRTs which were fabricated in this research had excellent characteristics such as high accuracy, long-term stability, wide temperature range, good linearity, good repeatability and rapid response time.     

Fabrication of niobium titanium nitride thin films with high superconducting transition temperatures and short penetration lengths

We report a systematic study of the superconducting and normal state properties of reactively sputtered Nb/sub 0.62/Ti/sub 0.38/N thin films deposited on thermally oxidized Si wafers. The superconducting transition temperature (T/sub c/) was found to increase from 12 K for films prepared on unheated substrates to over 16 K for films prepared on substrates maintained at 450/spl deg/C. A Nb buffer layer was found to improve T/sub c/ by /spl sim/0.5 K for growths at lower substrate temperatures. The films fabricated at 450/spl deg/C have an amply smooth surface (1.5/spl plusmn/0.25 nm root mean square roughness), a sufficiently high T/sub c/, and sufficiently small penetration depth (200/spl plusmn/20 nm at 10 K) to be useful as ground planes and electrodes for current-generation 10 K rapid single-flux quantum circuit technology.     

Controllable Synthesis of Vertically Aligned p‐Type GaN Nanorod Arrays on n‐Type Si Substrates for Heterojunction Diodes

A new catalyst seeding method is presented, in which aerosolized catalyst nanoparticles are continuously self‐assembled onto amine‐terminated silicon substrates in gas phase to realize controllable synthesis of vertically aligned Mg‐doped GaN nanorod arrays on n‐type Si (111) substrates. The diameter, areal density, and length of GaN nanorods can be controlled by adjusting the size of Au nanoparticles, flowing time of Au nanoparticles, and growth time, respectively. Based on the synthesis of p‐type GaN nanorods on n‐type Si substrates, p‐GaN nanorod/n‐Si heterojunction diodes are fabricated, which exhibit well‐defined rectifying behavior with a low turn‐on voltage of ～1.0 V and a low leakage current even at a reverse bias up to 10 V. The controllable growth of GaN nanorod arrays and the realization of p‐type GaN nanorod/n‐type Si heterojunction diodes open up opportunities for low‐cost and high‐performance optoelectronic devices based on these nanostructured arrays.     

Fully silicided NiSi gate on La/sub 2/O/sub 3/ MOSFETs

We have fabricated the fully silicided NiSi on La/sub 2/O/sub 3/ for n- and p-MOSFETs. For 900/spl deg/C fully silicided CoSi/sub 2/ on La/sub 2/O/sub 3/ gate dielectric with 1.5 nm EOT, the gate dielectric has large leakage current by possible excess Co diffusion at high silicidation temperature. In sharp contrast, very low gate leakage current density of 2/spl times/10/sup -4/ A/cm/sup 2/ at 1 V is measured for 400/spl deg/C formed fully silicided NiSi and comparable with Al gate. The extracted work function of NiSi was 4.42 eV, and the corresponding threshold voltages are 0.12 and -0.70 V for respective n- and p-MOSFETs. Electron and hole mobilities of 156 and 44 cm/sup 2//V-s are obtained for respective n- and p-MOSFETs, which are comparable with the HfO/sub 2/ MOSFETs without using H/sub 2/ annealing.