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Amir Rasekhi Nejad Yihan Xing Yi Guo Jonathan Keller Zhen Gao Torgeir Moan 《风能》2015,18(12):2105-2120
This paper addresses the effect of gear geometrical errors in wind turbine planetary gearboxes with a floating sun gear. Numerical simulations and experiments are employed throughout the study. A National Renewable Energy Laboratory 750 kW gearbox is modelled in a multibody environment and verified using the experimental data obtained from a dynamometer test. The gear geometrical errors, which are both assembly dependent and assembly independent, are described, and planet‐pin misalignment and eccentricity are selected as the two most influential and key errors for case studies. Various load cases involving errors in the floating and non‐floating sun gear designs are simulated, and the planet‐bearing reactions, gear vibrations, gear mesh loads and bearing fatigue lives are compared. All tests and simulations are performed at the rated wind speed. For errorless gears, the non‐floating sun gear design performs better in terms of gear load variation, whereas the upwind planet bearing has more damage. In the floating sun gear scenario, the planet misalignment is neutralized by changing the sun motion pattern and the planet gear's elastic deformation. The effects of gear profile modifications are also evaluated, revealing that profile modifications such as crowning improve the effects of misalignment. Copyright © 2014 John Wiley & Sons, Ltd. 相似文献
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To fulfil the significant economic potential for offshore wind energy, it is essential that the largest possible installations must be allowed to come into use. Infrastructure investments for foundations and energy transport are only slightly dependent on the size of the installation, so these costs become proportionally smaller as the installed power output increases. This article puts forward a technologically novel type of development for a drive train design, specifically introduced for a 5 MW installation. The concept is especially suited for offshore application and the components are designed for this purpose. The usual way of modifying onshore plants partially and using them in the sea has been left with the present proposals. The design comprises a single-stage planetary gear, into which the rotor bearing is integrated, and a generator rotating at slow speed. Both components are assembled into a compact unit and are characterized by low wear and complete enclosure. New solutions are also proposed for the cooling of the machinery and the yaw system, offering particular advantages in offshore application. The advantages of the new technology are brought out from system comparisons with both a conventional plant configuration with a multi-stage gear and a high-speed generator, and also a combination with a direct drive generator in the 1·5 MW class. A particular design solution, worked through for a 5 MW installation, is presented and described in detail. At 31 kg kW−1, the specific tower head mass achieves a value that has not previously been realized in this power output class. As a result of the advantages that are brought together by this technology, both investment and operating costs are lowered, particularly for offshore applications. Implementation of this technology can thus provide a further stimulus for progress in wind energy utilization. Copyright © 1998 John Wiley & Sons, Ltd. 相似文献
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以自卸车电动轮行星齿轮为研究对象,针对因路况条件较差存在冲击载荷;且由于冬季低温,最低气温-30℃,材料脆性表现尤为突出,使得电动轮组成的主要部件——行星齿轮的寿命严重下降这一问题,在对大型运输设备使用情况调研的基础上,提出并采用了17CrNiMo6钢锻制齿轮调质处理,再经齿面渗碳淬火工艺,最终可达到能够在极端运输条件下获得理想的使用效果,达到大幅度提高行星齿轮寿命的目的。 相似文献
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An analytical formulation was developed to estimate the load‐sharing and planetary loads of a three‐point suspension wind turbine drivetrain considering the effects of non‐torque loads, gravity and bearing clearance. A three‐dimensional dynamic drivetrain model that includes mesh stiffness variation, tooth modifications and gearbox housing flexibility was also established to investigate gear tooth load distribution and non‐linear tooth and bearing contact of the planetary gears. These models were validated with experimental data from the National Renewable Energy Laboratory's Gearbox Reliability Collaborative. Non‐torque loads and gravity induce fundamental excitations in the rotating carrier frame, which can increase gearbox loads and disturb load sharing. Clearance in the carrier bearings reduces the bearing stiffness significantly. This increases the amount of pitching moment transmitted from the rotor to the gear meshes and disturbs the planetary load share, thereby resulting in edge loading. Edge loading increases the likelihood of tooth pitting and planet‐bearing fatigue, leading to reduced gearbox life. Additionally, at low‐input torque, the planet‐bearing loads are often less than the minimum recommended load and thus susceptible to skidding. Copyright © 2014 John Wiley & Sons, Ltd. 相似文献
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本文以英国道森与希金森的弹性流体动力润滑理论(EHD)为基础,对主齿轮减速器第二级齿轮擦伤的形成进行了计算分析和阐述,并对抑止擦伤提出了建议。 相似文献
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为研究齿面粗糙度对行星轮系动力学特性的影响,提出行星轮系齿轮副动态承载接触分析与系统振动位移耦合方法。以某型兆瓦级风电齿轮箱行星轮系为研究对象,基于分形理论对轮齿粗糙表面进行分形表征,通过齿轮副啮合变形协调条件,构建齿面动态承载接触状态与构件振动位移、粗糙齿面啮合误差以及摩擦力的关联关系,建立风电齿轮箱行星轮系动力学模型,分析粗糙齿面啮合误差与摩擦力对系统动态特性的影响。结果表明：随着粗糙度的增大,齿面载荷峰值与波动幅值增大,动态啮合刚度幅值出现明显波动,均载性能降低;增大粗糙度会降低行星轮系临界转速,在低转速区域内,其具有激励增振作用,而在临界转速区域附近,其具有阻尼减振作用;摩擦力主要影响行星轮系各构件振动位移,可改变动态啮合力在少齿啮合区的幅值。 相似文献
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苏祺;王海波;钱华政 《太阳能学报》2024,45(3):542-548
光伏组件安装设备作为新型特种设备,为减小系统振动、保证光伏组件稳定精确安装,针对动力传动系统中行星轮系双功率输入的微调工况,采用集中质量法,考虑时变啮合刚度、齿侧间隙等非线性因素,建立平移-扭转非线性动力学模型,在此基础上研究各轮齿的制造、安装误差对轮系的振动及均载特性影响。研究表明：当存在制造安装误差时,太阳轮浮动可自动定心适应误差影响,在行星架误差下太阳轮偏离理论原点最远;行星轮误差对系统响应影响最为显著,相较于其他部件误差产生的振动位移存在量级差异;所有行星轮均产生相同误差时系统的均载特性优于仅有单一行星轮误差。 相似文献
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为探究风电机组行星轮系柔性内齿圈在动态啮合力作用下的疲劳损伤规律,建立考虑内齿圈结构柔性的行星轮系动力学模型,运用瞬态动力学进行仿真计算得到内齿圈结构应力时域历程,并通过试验验证该动态应力仿真结果的正确性。运用雨流循环计数法及Goodman平均应力修正法得到对称循环应力,随后结合Miner线性损伤理论计算内齿圈结构的弯曲疲劳寿命,分析内齿圈结构变形引起应力变化对疲劳寿命的影响,探讨不同轮缘厚度、支撑数量及不同负载下内齿圈结构疲劳寿命的变化规律。结果表明：内齿圈疲劳寿命受到齿圈结构变形和轮齿变形的共同作用,轮缘越薄内齿圈结构变形越剧烈,各轮齿间寿命差距越大,两支撑间各轮齿疲劳寿命波动趋势越复杂;当齿圈柔性较大时,其最大应力由齿圈结构变形引起且疲劳破坏点由齿根向齿槽偏移,齿圈柔性较小时其疲劳寿命主要取决于轮齿变形。 相似文献
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本文从进口柴油发电机组电机转子单轴承与国内双轴承的比较分析，提出了我国柴油机厂家和从动机厂家之间的相互协调及有关主管部门的行业管理等问题。 相似文献
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针对风电增速箱故障率偏高的问题,在对风电机组传动系统的振动响应机理进行分析的基础上,提出一种同时考虑齿根裂纹与齿面摩擦2种因素耦合情况下计算风电增速箱行星轮系动态响应的方法。首先分析考虑不同滑动摩擦因素时,含齿根裂纹缺陷的齿轮其啮合刚度的变化情况;随后运用集中参数法建立一种同时考虑平移和扭转2种力学效应相互影响作用的行星轮系动态响应计算模型。使用该模型在考虑齿根裂纹、齿面滑动摩擦2种因素耦合情况下,对行星轮系时变啮合刚度影响作用进行仿真计算。结果表明,齿面间的滑动摩擦力将导致行星齿轮扭转振动响应在低频区域受到抑制、中频区域得到增强,而齿根裂纹会导致系统出现调制效应且该效应会使行星齿轮的扭转振动频谱响应在行星轮与太阳轮间的啮合频率附近出现调制边频带现象。 相似文献
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This work develops an optimization algorithm for the definition of gear microgeometry modifications (MGM) on a gearbox belonging to an offshore 10-MW wind turbine. Subsequently, the impact of the gear microgeometry on the performance of gears and bearings is quantified: First, under rated load conditions and, second, accounting for the environmental conditions to estimate the long-term damage. To fulfil this task, a high-fidelity numerical model of the drivetrain is used, which meets the design requirements of the Technical University of Denmark (DTU) 10-MW reference offshore wind turbine. The optimization achieves a uniform distribution of the contact stress along the tooth flank, shifts its maximum value to the central position, and eliminates edge contact. These enhancements increase the gear safety factors. Nevertheless, the most significant improvement concerns planetary bearings, for which optimum gear MGM achieve a homogeneous share of the load among bearings. Moreover, deviations of the microgeometry with respect to the defined optimum are also addressed. In gears, lead slope deviations are counteracted by crowning modifications to restrain the increase of the load offset. Concerning planetary bearings, slope deviations can be beneficial or detrimental depending on whether they overload downwind or upwind planetary bearings, respectively. Finally, accumulated damage to planetary bearings after 20 years of service is assessed. Before MGM, results predict a premature failure of planetary bearings, while optimum MGM extend their predicted life above 20 years by achieving a reduction of the maximum accumulated fatigue damage by a factor of 4.4. 相似文献
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Edward Hart Alan Turnbull Julian Feuchtwang David McMillan Evgenia Golysheva Robin Elliott 《风能》2019,22(11):1534-1547
This paper investigates the relationship between wind turbine main‐bearing loads and the characteristics of the incident wind field in which the wind turbine is operating. For a 2‐MW wind turbine model, fully aeroelastic multibody simulations are performed in 3D turbulent wind fields across the wind turbine's operational envelope. Hub loads are extracted and then injected into simplified drivetrain models of three types of main‐bearing configuration. The main‐bearing reaction loads and load ratios from the simplified model are presented and analysed. Results indicate that there is a strong link between wind field characteristics and the loading experienced by the main bearing(s), with the different bearing configurations displaying very different loading behaviours. Main‐bearing failure rates determined from operational data for two drivetrain configurations are also presented. 相似文献