NEH-based heuristics for the permutation flowshop scheduling problem to minimise total tardiness

Since Johnson׳s seminal paper in 1954, scheduling jobs in a permutation flowshop has been receiving the attention of hundreds of practitioners and researchers, being one of the most studied topics in the Operations Research literature. Among the different objectives that can be considered, minimising the total tardiness (i.e. the sum of the surplus of the completion time of each job over its due date) is regarded as a key objective for manufacturing companies, as it entails the fulfilment of the due dates committed to customers. Since this problem is known to be NP-hard, most research has focused on proposing approximate procedures to solve it in reasonable computation times. Particularly, several constructive heuristics have been proposed, with NEHedd being the most efficient one, serving also to provide an initial solution for more elaborate approximate procedures. In this paper, we first analyse in detail the decision problem depending on the generation of the due dates of the jobs, and discuss the similarities with different related decision problems. In addition, for the most characteristic tardiness scenario, the analysis shows that a huge number of ties appear during the construction of the solutions done by the NEHedd heuristic, and that wisely breaking the ties greatly influences the quality of the final solution. Since no tie-breaking mechanism has been designed for this heuristic up to now, we propose several mechanisms that are exhaustively tested. The results show that some of them outperform the original NEHedd by about 25% while keeping the same computational requirements.     

A comprehensive review and evaluation of permutation flowshop heuristics to minimize flowtime

In recent years, a large number of heuristics have been proposed for the minimization of the total or mean flowtime/completion time of the well-known permutation flowshop scheduling problem. Although some literature reviews and comparisons have been made, they do not include the latest available heuristics and results are hard to compare as no common benchmarks and computing platforms have been employed. Furthermore, existing partial comparisons lack the application of powerful statistical tools. The result is that it is not clear which heuristics, especially among the recent ones, are the best. This paper presents a comprehensive review and computational evaluation as well as a statistical assessment of 22 existing heuristics. From the knowledge obtained after such a detailed comparison, five new heuristics are presented. Careful designs of experiments and analyses of variance (ANOVA) techniques are applied to guarantee sound conclusions. The comparison results identify the best existing methods and show that the five newly presented heuristics are competitive or better than the best performing ones in the literature for the permutation flowshop problem with the total completion time criterion.     

Efficient non-population-based algorithms for the permutation flowshop scheduling problem with makespan minimisation subject to a maximum tardiness

This paper focuses on the problem of scheduling jobs in a permutation flowshop with the objective of makespan minimisation subject to a maximum allowed tardiness for the jobs, a problem that combines two desirable manufacturing objectives related to machine utilisation and to customer satisfaction. Although several approximate algorithms have been proposed for this NP-hard problem, none of them can use the excellent speed-up method by Taillard (1990) [22] for makespan minimisation due to the special structure of the problem under consideration. In this paper, several properties of the problem are defined in order to be able to partly apply Taillard׳s acceleration. This mechanism, together with a novel feasible tabu local search method, allows us to further exploit the structure of solutions of the problem, and are incorporated in two proposed algorithms: a bounded-insertion-based constructive heuristic and an advanced non-population-based algorithm. These algorithms are compared with state-of-the-art algorithms under the same computer conditions. The results show that both algorithms improve existing ones and therefore, constitute the new state-of-art approximate solution procedures for the problem.     

Effective constructive heuristics and meta-heuristics for the distributed assembly permutation flowshop scheduling problem

This paper addresses a novel distributed assembly permutation flowshop scheduling problem that has important applications in modern supply chains and manufacturing systems. The problem considers a number of identical factories, each one consisting of a flowshop for part-processing plus an assembly line for product-processing. The objective is to minimize the makespan. To suit the needs of different CPU time and solution quality, we present a mixed integer linear model, three constructive heuristics, two variable neighborhood search methods, and an iterated greedy algorithm. Important problem-specific knowledge is obtained to enhance the effectiveness of the algorithms. Accelerations for evaluating solutions are proposed to save computational efforts. The parameters and operators of the algorithms are calibrated and analyzed using a design of experiments. To prove the algorithms, we present a total of 16 adaptations of other well-known and recent heuristics, variable neighborhood search algorithms, and meta-heuristics for the problem and carry out a comprehensive set of computational and statistical experiments with a total of 810 instances. The results show that the proposed algorithms are very effective and efficient to solve the problem under consideration as they outperform the existing methods by a significant margin.     

Bi-criteria minimization for the permutation flowshop scheduling problem with machine-based learning effects

In traditional scheduling problems, the processing time for the given job is assumed to be a constant regardless of whether the job is scheduled earlier or later. However, the phenomenon named “learning effect” has extensively been studied recently, in which job processing times decline as workers gain more experience. This paper discusses a bi-criteria scheduling problem in an m-machine permutation flowshop environment with varied learning effects on different machines. The objective of this paper is to minimize the weighted sum of the total completion time and the makespan. A dominance criterion and a lower bound are proposed to accelerate the branch-and-bound algorithm for deriving the optimal solution. In addition, the near-optimal solutions are derived by adapting two well-known heuristic algorithms. The computational experiments reveal that the proposed branch-and-bound algorithm can effectively deal with problems with up to 16 jobs, and the proposed heuristic algorithms can yield accurate near-optimal solutions.     

New simple constructive heuristic algorithms for minimizing total flow-time in the permutation flowshop scheduling problem

This paper develops a set of new simple constructive heuristic algorithms to minimize total flow-time for an $n$-jobs×$m$-machines permutation flowshop scheduling problem. We first propose a new iterative algorithm based on the best existing simple heuristic algorithm, and then integrate new indicator variables for weighting jobs into this algorithm. We also propose new decision criteria to select the best partial sequence in each iteration of our algorithm. A comprehensive numerical experiment reveals that our modifications and extensions improve the effectiveness of the best existing simple heuristic without affecting its computational efficiency.     

An improved NEH-based heuristic for the permutation flowshop problem

NEH is an effective heuristic for solving the permutation flowshop problem with the objective of makespan. It includes two phases: generate an initial sequence and then construct a solution. The initial sequence is studied and a strategy is proposed to solve job insertion ties which may arise in the construct process. The initial sequence which is generated by combining the average processing time of jobs and their standard deviations shows better performance. The proposed strategy is based on the idea of balancing the utilization among all machines. Experiments show that using this strategy can improve the performance of NEH significantly. Based on the above ideas, a heuristic NEH-D (NEH based on Deviation) is proposed, whose time complexity is O(mn²), the same as that of NEH. Computational results on benchmarks show that the NEH-D is significantly better than the original NEH.     

Minimising total tardiness in the m-machine flowshop problem: A review and evaluation of heuristics and metaheuristics

In this work, a review and comprehensive evaluation of heuristics and metaheuristics for the m-machine flowshop scheduling problem with the objective of minimising total tardiness is presented. Published reviews about this objective usually deal with a single machine or parallel machines and no recent methods are compared. Moreover, the existing reviews do not use the same benchmark of instances and the results are difficult to reproduce and generalise. We have implemented a total of 40 different heuristics and metaheuristics and we have analysed their performance under the same benchmark of instances in order to make a global and fair comparison. In this comparison, we study from the classical priority rules to the most recent tabu search, simulated annealing and genetic algorithms. In the evaluations we use the experimental design approach and careful statistical analyses to validate the effectiveness of the different methods tested. The results allow us to clearly identify the state-of-the-art methods.     

A new set of high-performing heuristics to minimise flowtime in permutation flowshops

This paper addresses the problem of scheduling jobs in a permutation flowshop with the objective of total completion time minimisation. Since this problem is known to be NP-hard, most research has focussed on obtaining procedures – heuristics – able to provide good, but not necessarily optimal, solutions with a reasonable computational effort. Therefore, a full set of heuristics efficiently balancing both aspects (quality of solutions and computational effort) has been developed. 12 out of these 14 efficient procedures are composite heuristics based on the LR heuristic by Liu and Reeves (2001), which is of complexity $n^{3}m$. In our paper, we propose a new heuristic of complexity $n^{2}m$ for the problem, which turns out to produce better results than LR. Furthermore, by replacing the heuristic LR by our proposal in the aforementioned composite heuristics, we obtain a new set of 17 efficient heuristics for the problem, with 15 of them incorporating our proposal. Additionally, we also discuss some issues related to the evaluation of efficient heuristics for the problem and propose an alternative indicator.     

求解置换流水车间调度问题的混合鸟群算法

针对置换流水车间调度问题（PFSP）,提出了一种混合鸟群算法（HBSA）以更加有效地最小化最大完工时间。首先,为了改善初始种群的质量和多样性,结合一种基于NEH（Nawaz-Enscore-Ham）的启发式算法和混沌映射提出了一种新的种群初始化方法;其次,为了使算法能够处理离散的调度问题,采用最大排序值（LRV）规则将连续的位置值转换为离散的工件排序;最后,为了强化算法对解空间的探索能力,借鉴变邻域搜索（VNS）和迭代贪婪（IG）算法的思想针对个体最佳工件排序和种群最佳工件排序分别提出了局部搜索方法。针对广泛使用的Rec标准测试集进行了仿真测试,并与目前有效的元启发式算法——刘等提出的混合差分进化算法（L-HDE）、混合共生生物搜索算法（HSOS）、离散狼群算法（DWPA）、多班级教学优化算法（MCTLBO）相比较,结果表明,HBSA取得的最佳相对误差（BRE）、平均相对误差（ARE）的平均值比上述四种算法至少下降了73.3%、76.8%,从而证明HBSA具有更强的寻优能力和更好的稳定性。尤其是针对测试算例Rec25和Rec27,仅HBSA的求解结果达到了目前已知最优解,进一步证明了其优越性。     

置换流水车间调度问题的两阶段分布估计算法

针对置换流水车间调度问题,以最小化总流水时间为目标,提出了一种新颖的两阶段分布估计算法。第一阶段先利用NEH（Nawaz-Enscore-Ham,NEH）启发式构造一个较优的初始个体,然后随机生成初始种群,为保留种群的多样性,提出一种择优机制来选择个体并建立概率模型,同时在当代种群中利用精英机制保留当代种群中的最优解,最后利用概率模型采样并生成下一代种群。第二阶段采用插入、互换操作算子对第一阶段得到的最优解进行邻域搜索,来提高分布估计算法的全局搜索能力,阻止其陷入局部最优解。通过对算例进行实验、对比和分析,证明该算法的可行性和有效性。     

A new heuristic for scheduling the two-stage flowshop with additional resources

This paper deals with the problem of preemptive scheduling in a two-stage flowshop with parallel unrelated machines at the first stage and a single machine at the second stage. At the first stage, jobs use some additional resources which are available in limited quantities at any time. The resource requirements are of 0–1 type. The objective is the minimization of makespan. The problem is NP-hard. Heuristic algorithms are proposed which solve to optimality the resource constrained scheduling problem at the first stage of the flowshop, and at the same time, minimize the makespan in the flowshop by selecting appropriate jobs for simultaneous processing. Several rules of job selection are considered. The performance of the proposed heuristic algorithms is analyzed by comparing solutions with the lower bound on the optimal makespan. The extensive computational experiment shows that the proposed heuristic algorithms are able to produce near-optimal solutions in short computational time.     

A Constructive Genetic Algorithm for permutation flowshop scheduling

The general flowshop scheduling problem is a production problem where a set of n jobs have to be processed with identical flow pattern on m machines. In permutation flowshops the sequence of jobs is the same on all machines. A significant research effort has been devoted for sequencing jobs in a flowshop minimizing the makespan. This paper describes the application of a Constructive Genetic Algorithm (CGA) to makespan minimization on flowshop scheduling. The CGA was proposed recently as an alternative to traditional GA approaches, particularly, for evaluating schemata directly. The population initially formed only by schemata, evolves controlled by recombination to a population of well-adapted structures (schemata instantiation). The CGA implemented is based on the NEH classic heuristic and a local search heuristic used to define the fitness functions. The parameters of the CGA are calibrated using a Design of Experiments (DOE) approach. The computational results are compared against some other successful algorithms from the literature on Taillard’s well-known standard benchmark. The computational experience shows that this innovative CGA approach provides competitive results for flowshop scheduling problems.     

Heuristic algorithms for preemptive scheduling in a two-stage hybrid flowshop with additional renewable resources at each stage

This paper deals with the problem of preemptive scheduling in a two-stage flowshop with parallel unrelated machines and renewable resources at both the stages. The resource requirements are of a 0–1 type. The objective is the minimization of makespan. The problem is NP-hard. Four heuristic algorithms using linear programming are proposed for solving this problem. Performance of the algorithms is analyzed experimentally by comparing heuristic solutions with the lower bound on the optimal makespan. Statistical comparative analysis of the developed algorithms is carried out. The results of a computational experiment show that the proposed algorithms are able to produce good quality solutions in a small amount of computation time.     

两台流水机器协调分解调度问题

研究钢管加工流程中一类新型两台机器流水车间调度问题,工件在第一台机器上加工后被分解成多个子工件.对于最小化最大完成时间的情况,给出一个多项式时间的最优算法;对于最小化最大完成时间与惩罚费用之和的情况,给出一个拟多项式时间的动态规划算法;对于考虑生产前运输的最小化最大完成时间的情况,分析了问题的复杂性.证明了第一种情况的最优算法可作为后两种情况的2-近似算法.数值实验表明了算法的有效性.     

Dispatching heuristics for the single machine weighted quadratic tardiness scheduling problem

In this paper, we consider the single machine scheduling problem with weighted quadratic tardiness costs. Several efficient dispatching rules are proposed. These include existing heuristics for the linear problem, as well as procedures suitably adapted to the quadratic objective function. Also, both forward and backward scheduling procedures are considered.The computational results show that the heuristics that specifically take into account the quadratic objective significantly outperform their linear counterparts. Also, the backward scheduling approach proves to be superior, and the difference in performance is even more noticeable for the harder instances.The best of the backward scheduling heuristics is both quite efficient and effective. Indeed, this procedure can quickly generate a schedule even for large instances. Also, its relative deviation from the optimum is usually rather low, and it performs adequately even for the more difficult instances.     

Minimizing the number of late jobs for the permutation flowshop problem with secondary resources

This paper considers a permutation flowshop problem with secondary resources with the objective of minimizing the number of tardy jobs. The number of secondary resources assigned to the machines (workcenters), as well as the allocation of resources among the various machines, will play a significant role in the time required to process each job by its specified due date. This problem finds application in a large number of environments including manufacturing, maintenance, warehousing operations, as well as in healthcare. The research presents a lower bound for the permutation flowshop problem and evaluates its performance against the optimal solution for small, medium, and large instances. Several heuristics, including neighborhood search and simulated annealing, are presented to generate the secondary resource assignment and the allocation of jobs to the schedule. The computational complexity of the lower bound and computational examples for the heuristics are discussed.     

Restarted Iterated Pareto Greedy algorithm for multi-objective flowshop scheduling problems

Multi-objective optimisation problems have seen a large impulse in the last decades. Many new techniques for solving distinct variants of multi-objective problems have been proposed. Production scheduling, as with other operations management fields, is no different. The flowshop problem is among the most widely studied scheduling settings. Recently, the Iterated Greedy methodology for solving the single-objective version of the flowshop problem has produced state-of-the-art results. This paper proposes a new algorithm based on Iterated Greedy technique for solving the multi-objective permutation flowshop problem. This algorithm is characterised by an effective initialisation of the population, management of the Pareto front, and a specially tailored local search, among other things. The proposed multi-objective Iterated Greedy method is shown to outperform other recent approaches in comprehensive computational and statistical tests that comprise a large number of instances with objectives involving makespan, tardiness and flowtime. Lastly, we use a novel graphical tool to compare the performances of stochastic Pareto fronts based on Empirical Attainment Functions.     

A cooperative dispatching approach for minimizing mean tardiness in a dynamic flowshop

Cooperative Dispatching is a real-time scheduling methodology, which consults downstream machines before making a job dispatching decision on any given machine. This paper proposes such an approach for minimizing the mean tardiness in a dynamic flowshop where new jobs arrive continuously, at random points in time, throughout the production cycle. Cooperative Dispatching is based on the idea that individual machines act self-interestedly, with the objective of optimizing their local performance criteria. A consulted machine attempts to influence upstream dispatching decisions in a manner that promotes its ability to minimize its total local tardiness. A machine's influence in the dispatching decision depends on current congestion and due-date tightness levels in the shop. A multiple regression model is proposed to help determine the weight a consulted machine's preferences will carry in the dispatching decision. Conflicting demands from the different machines are resolved by a minimum regret decision procedure, which aims to minimize the aggregate deviation from the consulted machines' preferences. The winning candidate that ultimately emerges from this procedure is the job that is dispatched. A comparative analysis to evaluate the performance of cooperative dispatching, compared to six other dispatching rules that are commonly favoured for tardiness-based criteria, is performed by means of simulation, using randomly generated test problems. Computational results indicate that Cooperative Dispatching outperforms the other dispatching rules, across a broad range of flowshop congestion and due-date tightness levels.