Microbial contamination on beef in relation to hygiene assessment based on criteria used in EU Decision 2001/471/EC

Thirty-six carcasses were sampled over a 12-month period at an Irish beef abattoir. Between one and five carcass sites (including the hock, brisket, cranial back, bung, inside round and outside round) were sampled after hind leg skinning, hide removal, bung tying, evisceration, splitting, washing, chilling for 24 h and boning, using a wet and dry, cotton wool swab technique. For each sample, total viable counts (TVC), Escherichia coli, total coliforms and Enterobacteriaceae were enumerated. The results are considered in relation to European Union Decision 2001/471/EC which sets performance criteria for TVCs and Enterobacteriaceae in samples taken by excision. Though not explicitly stated in the Decision, it has been proposed that microbiological performance criteria for samples taken by swabbing be set at 20% of the values set for excision samples. Therefore, log mean TVCs in carcass swab samples taken before chilling are acceptable, marginal and unacceptable when they are <2.8, 2.8-4.30 and >4.30 cm(-2), respectively. By these criteria, TVCs on carcasses in the present study were in the marginal range. The marginal result for TVCs was due in the most part to hide removal operations, particularly at the hock and brisket sites. Bacterial contamination on post-chill carcasses was similar or lower to that on pre-chill carcasses, while boning resulted in general increases in TVCs and in E. coli, total coliform and Enterobacteriaceae numbers. In Decision 2001/471/EC, the effects of chilling and boning are not included in the assessment of process control. Data from this study indicate that performance criteria based on log mean Enterobacteriaceae values are unsuitable because of the infrequent occurrence of these organisms on the carcass.     

Determination of the principal points of product contamination during beef carcass dressing processes in Northern Ireland

To determine the principal points of microbial contamination of carcasses during beef carcass dressing in Northern Ireland, 190 carcasses were sampled by swabbing 1,000 cm2 of the brisket. A detailed survey of one abattoir was initially conducted, with sampling of a total of 100 carcasses immediately after hide removal (H), after carcass splitting (S), and immediately after washing (W) before dispatch to the chiller. The total bacterial counts after incubation at both 22 and 37 degrees C indicated that there was no significant increase in the numbers of bacteria after the first sampling point, H (P > 0.05). To determine whether this was the case in the majority of Northern Ireland abattoirs, 15 carcasses were then sampled at each of an additional six abattoirs, at points H and W only. Total bacterial counts were significantly higher (P < 0.05) at H than at W, indicating that hide pulling was the major point of bacterial contamination of beef carcasses and hence a critical control point for the final microbiological quality of the carcasses. Mean counts of Enterobacteriaceae at both incubation temperatures were very low (< 10 CFU/cm2) but were higher at W than at H, probably indicating that washing was redistributing bacteria from the posterior to the anterior region.     

The effect of abattoir design on aerial contamination levels and the relationship between aerial and carcass contamination levels in two Irish beef abattoirs

This study investigated the relationship between aerial and beef carcass contamination and examined the effect of abattoir design and time of slaughter on the aerobiology of slaughter operations in two commercial beef abattoirs. A dual head impaction air sampler and swab samples taken from 100 cm² of the brisket of beef carcasses, were used to examine Total Viable, Psychrotrophic, Enterobacteriaceae and Pseudomonad numbers. In Abattoir A, with a straight-line single-floor design, airborne bacterial numbers were generally lower in the “clean” than in the “dirty” area of the plant. In Abattoir B, which had a serpentine two-floor design, this trend was generally reversed. Both abattoirs displayed a similar pattern in airborne counts over the production day, with numbers generally being lower before slaughter, than in the morning and afternoon. Correlations between aerial and carcass contamination for each of the bacterial groups on the slaughter line in Abattoirs A and B were poor. The data suggest that it is difficult to make a definitive evaluation of the relationship between aerial and carcass contamination levels. Methods currently used to determine the relationship between aerial and carcass contamination need to be reconsidered.     

Incidence of Salmonella on beef carcasses relating to the U.S. meat and poultry inspection regulations.

This article is part of a major study designed to collect baseline contamination data by sampling beef carcasses in seven slaughtering plants (four steer-heifer and three cow-bull plants) during both a dry season (November to January) and a wet season (May to June). Samples (n = 30) were excised from each of three carcass anatomical sites (brisket, flank, and rump) at each of three points in the slaughtering chain (pre-evisceration, following final carcass washing, after 24-h carcass chilling). A total of 3,780 samples (100 cm2 each) were analyzed for presence of Salmonella; aerobic plate counts, total coliform counts, and Escherichia coli counts were also made. After 24-h chilling, average incidence (expressed as a percentage) of Salmonella in the brisket, flank, and rump samples, respectively, for steer-heifer carcasses was 0.8+/-1.7, 0, and 2.5+/-5.0 for the wet season and 0.8+/-1.7, 0, and 0 for the dry season; the corresponding percentages for cowbull carcasses were 4.4+/-2.0, 2.2+/-3.9, and 1.1+/-1.9 for the wet season and 2.2+/-3.9, 1.1+/-1.9, and 0 for the dry season. Depending on plant and season, ranges of probabilities of chilled steer-heifer carcasses passing the U.S. regulatory requirements for Salmonella contamination were 0.24 to 1.0 for the brisket, 1.0 for the flank, and 0.002 to 1.0 for the rump; the corresponding ranges for the chilled cow-bull carcasses were 0.25 to 1.0, 0.25 to 1.0, and 0.70 to 1.0. When the number of positive brisket, flank, and rump samples were combined, the probabilities of passing the regulatory requirements were 0.242 to 1.0 and 0.772 to 1.0 for the wet and dry seasons, respectively, in steer-heifer plants and 0.368 to 0.974 and 0.865 to 1.0 in cow-bull plants. Correlation coefficients of aerobic plate counts, total coliform counts, and E. coli counts with Salmonella incidence were higher (P< or =0.05) for cow-bull samples that had increased incidence of the pathogen when compared to steer-heifer samples.     

Recovery of bacteria from poultry carcasses by rinsing,swabbing or excision of skin

Groups of 25 uneviscerated or eviscerated carcasses were obtained at four points in a commercial broiler chicken carcass dressing process. Carcasses from each point in the process were sampled by excision of skin from randomly selected sites, excision of skin from necks, swabbing carcasses with cellulose acetate sponges, or by rinsing whole carcasses. Total aerobic counts, coliforms and Escherichia coli recovered from each sample were enumerated. Values for the log mean number cm⁻² (log A) and the log of the total numbers recovered 25 cm⁻² (N) were calculated for each set of 25 counts. For sets of counts for the same group of bacteria obtained from carcasses at the same stage of processing, the three values for log A or three values for N for sets of counts obtained by excision of skin from randomly selected sites or necks, or by rinsing differed by < 0.5 log unit. However, about half the values for log A or N for sets of counts obtained by swabbing differed by >0.5 log unit from the corresponding values for sets of counts obtained by the other methods. Those data indicate that sampling of poultry carcasses by excision of skin from randomly selected sites or necks, or by rinsing will recover similar numbers of bacteria per unit area of carcass surface.     

The production and microbiological status of skin-on sheep carcasses

There is a demand by certain ethnic consumer groups in the United Kingdom for skin-on, singed carcasses, primarily from older sheep, but their production is illegal under current EU legislation. The aim of this study was to devise a protocol to produce carcasses having the desired ‘smoked’ colour and odour and an acceptable microbiology. A successful result could form the basis of a case to revise the legislation. Three key steps in the selected procedure were carcass singeing using specially designed gas burner equipment, pressure washing to clean the carcass and then evisceration. It was shown that a second heat application, termed ‘toasting’, if applied after evisceration, significantly (P < 0.001) reduced Enterobacteriaceae and TVC counts on carcasses before chilling. Microbiological quality was also improved when toasting was the final step, following carcass splitting and inspection. Carcasses produced in this way had significantly (P < 0.001) lower Enterobacteriaceae and TVC counts before chilling than conventionally dressed sheep carcasses produced in the same abattoir.     

肉牛屠宰工序微生物污染状况分析和喷淋减菌技术

以减少冷却后牛胴体表面的微生物数量为目标,在企业实际生产条件下,以菌落总数为指标分析屠宰过程中各工序胴体表面的微生物变化状况,探讨不同喷淋方式的减菌效果。结果表明,屠宰工序中初始剥皮操作对胴体造成的污染最严重,其次为去脏工序。高压清水清洗对全胴体的减菌量为0.62(log10CFU/cm2);2%的乳酸喷淋对胸口部位菌落总数的减少量为1.06(log10CFU/cm2)。采用2%的乳酸喷淋可以有效减少肉牛屠宰过程中的胴体污染。     

Importance of airborne contamination during dressing of beef and lamb carcasses

Carcasses along slaughter lines were exposed to normal slaughterhouse air or ultraclean air provided from a unit fitted with a HEPA filter. In cattle slaughterhouses, aerobic viable counts were measured by sponging the brisket at the end of the line to determine whether the slaughterhouse air had led to contamination of the carcasses. Furthermore, a replica cattle carcass with settle plates attached was exposed to similar conditions. The greatest contamination of the plates occurred at the hide puller (P < 0.01). The use of ultraclean air reduced the deposition of organisms onto settle plates (P < 0.01). The airborne route contributed to contamination in cattle slaughterhouses, but other vectors were more important. Further study of contamination of the brisket, at the time that it was first exposed, showed that knives transfer contamination from the hide. The use of ultraclean air at this position showed that the airborne route was a contributor to contamination (P < 0.1), but it was not the greatest vector. In lamb slaughterhouses, the highest counts on settle plates were found at the fleece puller (P < 0.05). The highest counts on the lamb carcasses were found on the brisket exposed from the start of the line to just after the fleece puller (P < 0.05). There was no clear relationship between the measured counts and the concentration of organisms in the air, indicating that the airborne route in lamb slaughterhouses contributes less to carcass contamination than do the surface contacts.     

The effects of skeletal separation and moisture enhancement for improving the eating quality of cull cow beef

Sixty-two cull beef cows were slaughtered to investigate effects of skeletal separation and moisture enhancement on beef eating quality. Muscles from each carcass side were randomly assigned to 1) no postmortem processing (NPP), 2) prerigor skeletal separation (SS), 3) moisture enhancement (ME) using calcium ascorbate or 4) a combination of SS and ME (SS/ME). Postmortem processing treatment (PPT) by ageing (PM) interactions (P < 0.01) for shear force were present for longissimus. As PM ageing increased from 7 to 21 d, there was a greater decrease (P < 0.05) in shear force with NPP vs. all other PPT. Trained taste panellists found SS, ME and SS/ME improved (P < 0.05) palatability attributes vs. NPP. An additive effect of combining SS and ME improved palatability traits versus SS or ME alone. Panellists found no differences (P > 0.14) in softness and tenderness between SS/ME and Canadian AA or AAA beef. Postmortem processing of beef cows may produce beef as tender and juicy as beef from younger carcasses.     

Effect of chilling applied to suckling lamb carcasses on hygienic,physicochemical and sensory meat quality

The effect of post mortem temperature treatment on suckling lamb carcass and meat quality was study. Conventional (2 °C for 24 h), ultra-rapid (− 20 °C for 3.5 h, 2 °C until 24 h) and slow chillings (12 °C for 7 h, 2 °C until 24 h) were compared. Total viable counts (TVC), weight losses, and pH and temperature falls were recorded on carcasses. Meat colour, water holding capacity (WHC), Warner-Bratzler shear force, sarcomere length and sensory analysis were evaluated in M. longissimus. Ultra-rapid treatment reduced TVC and weight losses. The pH decline was faster in slow chilled carcasses than in faster chilled carcasses. No significant differences were found for colour and WHC. Slow treatment carcasses showed significantly lower shear force and higher sarcomere length. In the sensory analysis, tasters also rated the early post mortem slow-treated meat as more tender, less fibrous and chewy. Therefore, delay chilling in suckling lamb carcasses made it possible to obtain meat with better organoleptic characteristics, without affecting weight loss or hygienic quality.     

Beef carcasses with larger eye muscle areas,lower ossification scores and improved nutrition have a lower incidence of dark cutting

This study evaluated the effect of eye muscle area (EMA), ossification, carcass weight, marbling and rib fat depth on the incidence of dark cutting (pH_u > 5.7) using routinely collected Meat Standards Australia (MSA) data. Data was obtained from 204,072 carcasses at a Western Australian processor between 2002 and 2008. Binomial data of pH_u compliance was analysed using a logit model in a Bayesian framework. Increasing eye muscle area from 40 to 80 cm², increased pH_u compliance by around 14% (P < 0.001) in carcasses less than 350 kg. As carcass weight increased from 150 kg to 220 kg, compliance increased by 13% (P < 0.001) and younger cattle with lower ossification were also 7% more compliant (P < 0.001). As rib fat depth increased from 0 to 20 mm, pH_u compliance increased by around 10% (P < 0.001) yet marbling had no effect on dark cutting. Increasing musculature and growth combined with good nutrition will minimise dark cutting beef in Australia.     

Improvement of the hygienic performance of the hindquarters skinning operations at a beef packing plant

The hindquarters skinning operations in a commercial beef carcasses dressing process were modified, and for short trial periods reorganized for the purpose of reducing the numbers of bacteria deposited on the carcasses. During performance of modified or reorganized operations, samples were obtained from randomly selected carcasses, by swabbing specified sites related to opening cuts, rump skinning or flank skinning operations, randomly selected sites along the lines of the opening cuts, randomly selected sites on the skinned hindquarters of carcasses, or randomly selected sites on carcass sides leaving the dressing process. For each form of the hindquarters skinning operations, a set of 25 samples of each type was collected, with a single sample being obtained from each selected carcass or side. Aerobic counts, coliforms and Escherichia coli were enumerated in each sample, and a log mean value was estimated for each set of 25 counts on the assumption of a log normal distribution of the counts. The data indicated that the log numbers of total aerobes, coliforms and E. coli that were deposited on carcasses during the modified hindquarters skinning operations were generally about 0.5, 1.0 and 1.0 log unit less, respectively, than the log numbers that had been deposited on the carcasses during the unmodified operations. Reorganization of the modified operations gave further small but consistent reductions in the numbers of bacteria. It, therefore, appears that changes to dressing procedures which are guided by appropriate microbiological data can produce consistent reductions in the microbiological contamination of carcasses.     

Combined effects of lactic acid and nisin solution in reducing levels of microbiological contamination in red meat carcasses

Changes in bacterial counts on beef carcasses at specific points during slaughter and fabrication were determined, and the effectiveness of nisin, lactic acid, and a combination of the lactic acid and nisin in reducing levels of microbiological contamination was assessed. Swab samples were obtained from the surfaces of randomly selected beef carcasses. Carcasses were swabbed from the neck, brisket, and renal site after skinning, splitting, and washing. Treatments involving lactic acid (1.5%), nisin (500 IU/ml), or a mixture of nisin and lactic acid were applied after the neck area was washed. A control group was not sprayed. Results indicated that the highest prevalence of aerobic plate counts (APCs), total coliforms, and Escherichia coli was found in the neck site after splitting, and the lowest level of microbial contamination was found after skinning. Washing with water did not significantly reduce the bacterial load. The largest reduction in APCs, total coliforms, and E. coli occurred on carcasses treated with a mixture of nisin and lactic acid. A mixture of nisin and lactic acid can be applied to beef carcasses through spray washing and can reduce bacterial populations by 2 log units.     

Effects of teeth maturity and fatness of Nellore (Bos indicus) steer carcasses on instrumental and sensory tenderness

This study sought to evaluate the effects of teeth maturity and carcass fatness on physical and sensory traits of the beef ribeye (M. longissimus thoracis). Carcass sides (n = 60) of Nellore steers were grouped into six categories, according to teeth maturity (2, 4 and 6 permanent incisors), and fatness (2 – slight and 3 – average). The boneless ribeye cuts (6th – 9th ribs) were vacuum packed and aged for 14 days. Steaks, 2.5 cm thick, were evaluated as to sarcomere length, shear force and sensory attributes. Sarcomere length was not affected (P > 0.05) by maturity or fatness. Teeth maturity did not influence (P > 0.05) tenderness measured by instrumental or sensory analysis, however rib steaks from fatter carcasses displayed better tenderness (P < 0.01) and lower cooking losses (P < 0.01). In the Nellore steer carcasses produced in Brazil, fatness may be more important than teeth maturity to improve meat tenderness.     

Incidence of coagulase positive Staphylococcus on beef carcasses in three Australian abattoirs.

The contamination of beef carcasses with coagulase-positive staphylococci (CPS) was studied at three beef abattoirs (A, B and C). The incidence and the number of CPS were determined on cattle hides immediately after slaughter and on three carcass sites (brisket, flank and round) at different points during processing along the slaughter line. The incidence of CPS on cattle hides ranged from 20 to 68.6%. At abattoir A, 6.5% of the carcasses sampled before evisceration were contaminated with CPS, compared to 40% of the carcasses after evisceration. The incidence on carcasses changed little during further processing; however, after chilling for 72 h, the incidence increased to 83%. After evisceration, the brisket and flank areas were more often contaminated than the round. A similar pattern of contamination was observed at abattoir B. At abattoir C, 26.7% of the samples collected before evisceration were contaminated and this fell to 16.7% after evisceration. After chilling for 72 h, the incidence of carcass contamination with CPS increased to 46.7%. The average number of CPS on contaminated carcasses prior to and after overnight chilling was less than 50 colony-forming units (cfu)/cm2 and, after weekend chilling, increased to 64 and 112 cfu/cm2 in abattoirs A and B, respectively. Of the isolates tested, 71.4% produced staphylococcal enterotoxin and 21% could not be classified phenotypically. The hands of workers and environmental sites associated with the evisceration process were examined for CPS at abattoir A. Hands were heavily contaminated and were the likely source of CPS contamination at this abattoir.     

Investigation of the effects of commercial carcass suspension (24 and 48 h) on meat quality in high oxygen modified atmosphere packed beef steaks during chill storage

Hanging for 24 or 48 hours (h) of intact carcasses in the chill store cooler prior to further processing occurs periodically at processor level due to demand for product. The aim of the study was to investigate the effects of commercial carcass suspension (24 and 48 h) on meat tenderness attributes in modified atmosphere packed beef steaks during chill storage. A secondary objective was to investigate protein oxidation reactions occurring and the subsequent meat tenderness consequences. Carcasses were hung for 24 or 48 h in order to reproduce commercial short term storage of meat at processor level. Experimental gas atmospheres used in packs consisted of; 40%, 50%, 60%, 70% and 80% oxygen, with all packs containing 20% CO₂ and the remainder being provided by the filler gas N₂. Steaks from the 24 h suspended carcasses were tougher than those from 48 h suspended muscle. Additionally, packaging systems with high oxygen had a negative influence on tenderness (instrumental) and consumer determined juiciness in cooked beef steaks. The carbonyl content and TBARS numbers increased to the greatest extent in high oxygen packed samples. Protein oxidation was directionally and significantly correlated (P < 0.01) to the higher O₂ treatments. Protein and lipid oxidation also occurred to a greater extent in the samples from the 48 h treatment, possibly due to physical matrix differences in the meat compared to the 24 h treatment. Meat from the 48 h treatment appeared less red than meat from the 24 h treatment.     

Extent of beef carcass contamination with Escherichia coli and probabilities of passing U.S. regulatory criteria

In the 1996 U.S. Meat and Poultry Inspection Regulations, Escherichia coli biotype I counts were included as "performance criteria" of the slaughtering process. The criteria were based on a three-class attributes sampling plan applied in a moving window. The values for m and M and c and n were set at 5 and 100 CFU/cm2, and 3 and 13 samples, respectively, for beef carcasses after overnight chilling following slaughter. In this study, beef carcasses were analyzed for counts of E. coli, and the results were expressed according to the above criteria. Furthermore, probabilities of passing E. coli performance criteria were determined. Carcasses were sampled in seven slaughtering plants (four steer and heifer; three cow and bull), during two seasons, and at three plant locations (pre-evisceration, after final carcass washing, and after 24 h of carcass chilling). Each entire carcass sample (100 cm2 from the brisket, flank, and rump) was analyzed individually for E. coli counts. Compared with the regulation, which set the value of m and the acceptable range based on the 80th percentile of E. coli contamination data from U. S. Food Safety and Inspection Service nationwide baseline studies, our results showed that, on the average and depending on plant and season, 84.2 to 100% of the chilled carcass samples were in the acceptable range. The average percentages of chilled samples in the unacceptable range, set at the 98th percentile, were 0 to 6.7%. Depending on plant and season, the overall probabilities of chilled carcasses passing the regulatory requirement were 0.597 to 1.0 (brisket), 0.471 to 1.0 (flank), and 0.485 to 1.0 (rump). The results indicated substantial variation among plants and between seasons in ability to meet the E. coli performance criteria.     

Inspection of lymph nodes for caseous lymphadenitis and its effect on the density of microbes on sheep carcasses

This study aimed to measure the amount of microbial contamination caused by inspecting the lymph nodes of adult sheep carcasses for caseous lymphadenitis (CLA). Surface swabs from carcasses pre-inspection (N = 296) and post-inspection (N = 296) were obtained for enumeration of indicator organisms at three commercial abattoirs. At the scapular site, inspection doubled the probability of detecting E. coli (Pr before = 0.35, Pr after = 0.67) and increased the expected count of E. coli from 2 cfu/cm² to 13 cfu/cm². Inspection at the rump site increased the probability of detecting E. coli by 1.1 times (Pr before = 0.84, Pr after = 0.93) and increased the expected count from 32 cfu/cm² to 45 cfu/cm². Effects were also observed for Enterobacteriaceae and total viable count. The findings show that routine inspection of adult sheep carcasses for CLA has a detrimental impact on carcass microbiological traits.     

The development of a 'clean sheep policy' in compliance with the new Hygiene Regulation (EC) 853/2004 (Hygiene 2)

The aim of this research was to identify the risk factors associated with the transfer of bacterial contamination from the fleece to the ovine carcass thereby providing the scientific basis for the development and validation of a clean sheep policy. Two hundred sheep in lairage were graded into five categories each consisting of 40 sheep. The categories were as follows; (A) clean and dry; (B) clean and wet; (C) dirty and dry; (D) dirty and wet and (E) visible dags (dung-clotted tufts of wool) categorized by the chief veterinary inspector at the slaughter plant based on the visual inspection of the hygienic status of the fleece. Microbiological evaluations of the carcasses were conducted using swab sampling methods. Total viable counts (TVCs), Enterobacteriaceae and coliform counts were obtained from 40 animals per category at four separate sites (brisket, shoulder, flank and rump) immediately after pelt removal. Statistical analysis of TVC data obtained from the carcass indicated that the dirt level of the fleece had a significant effect on contamination levels when the fleece was dry. Enterobacteriaceae and coliform counts suggest that dirt was a contributing risk factor regardless of wetness or dryness of the animal. The clean sheep policy should therefore differentiate between clean and dirty sheep and mandate additional hygiene measures for the latter.     

Sources and extent of microbiological contamination of beef carcasses in seven United States slaughtering plants

This study determined microbiological loads of beef carcasses at different stages during the slaughtering to chilling process in seven (four steer/heifer and three cow/bull) plants. Potential sources of contamination (feces, air, lymph nodes) were also tested. Each facility was visited twice, once in November through January (wet season) and again in May through June (dry season). Carcasses were sampled by aseptic excision of surface tissue (100 cm2) from the brisket, flank, and rump (30 samples each) after hide removal (pre-evisceration), after final carcass washing, and after 24-h carcass chilling. The samples were analyzed individually by standard procedures for aerobic plate counts (APC), total coliform counts (TCC), Escherichia coli biotype I counts (ECC), and presence of Salmonella. Incidence of Salmonella was higher on dry feces of older compared to younger animals, fresh feces of younger compared to older animals, and on cow/bull carcasses compared to steer/heifer carcasses. Most factors and their interactions had significant (P < or = 0.05) effects on the bacterial counts obtained. Depending on plant and season, APC, TCC, and ECC were < or =10(4), < or =10(2), and < or =10(1) CFU/cm2 in 46.7 to 93.3, 50.0 to 100.0, and 74.7 to 100.0% of the samples, respectively. TCC exceeded 10(3) CFU/cm2 in 2.5% (wet season) and 1.5% (dry season) of the samples. ECC exceeded 10(2) CFU/cm2 in 8.7%, 0.3%, and 1.5% of the pre-evisceration, final carcass-washing, and 24-h carcass-chilling samples, respectively, during the wet season; the corresponding numbers during the dry season were 3.5%, 2.2%, and 3.0%, respectively. These data should serve as a baseline for future comparisons in measuring the microbiological status of beef carcasses, as the new inspection requirements are implemented.