Preparation, cross-linking and ceramization of AHPCS/Cp2ZrCl2 hybrid precursors for SiC/ZrC/C composites

SiC/ZrC/C composites were prepared via pyrolysis of a polymeric precursor, namely AHPCS/Cp₂ZrCl₂ hybrid precursor prepared by the blend of allylhydridopolycarbosilane (AHPCS) and bis(cyclopentadienyl) zirconium dichloride (Cp₂ZrCl₂). The cross-linking and polymer-to-ceramic conversion of as-synthesized AHPCS/Cp₂ZrCl₂ were characterized by means of FTIR, ¹³C NMR, TGA, EDS, Raman spectroscopy and XRD. It is suggested that dehydrocoupling, hydrosilylation and dehydrochlorication are involved in the cross-linking of the hybrid precursor, which is responsible for a relatively high ceramic yield of 75.5% at 1200 °C. The polymer-to-ceramic conversion is complete at 900 °C, and it gives an amorphous ceramic. Further heating at 1350 °C induces partial crystallization, and then the characteristic peaks of β-SiC and cubic ZrC appear at 1600 °C. The effect of the composition of the hybrid precursor is also studied in the work.     

Polymer-derived mullite–SiC-based nanocomposites

Ceramic mullite–SiC nanocomposites were successfully produced at temperatures below 1500 °C by the polymer pyrolysis technique. An alumina-filled poly(methylsilsesquioxane) compound was prepared by mechanically mixing and cross-linking via a catalyst prior to pyrolysis. Heat treatment of warm pressed alumina/polymer bulk samples under the exclusion of oxygen (inert argon atmosphere) up to 1500 °C initiated crystallization of mullite even at pyrolysis temperatures as low as 1300 °C. The influence of the filler and of the pyrolysis temperature on the crystallization behavior of the materials has been investigated. Based on thermal analysis in combination with elemental analysis and X-ray powder diffraction studies four polymer mixtures differing in type and content of nano-alumina powders were examined. Nano-sized γ-Al₂O₃ powders functionalized at the surface by octylsilane groups proved to be more reactive towards the preceramic polymer leading to the formation of a larger weight fraction of mullite crystals at lower processing temperatures (1300 °C) as compared to native nano-γ-Al₂O₃ filler. Moreover, the functionalized nano-alumina particles offer an enhanced homogeneity of the distribution of alumina nano-particles in the starting polysiloxane system. In consequence, the received ceramic samples exhibited a nano-microstructure consisting of crystals of mullite with an average dimension in the range of 60–160 nm and silicon carbide crystals in the range of 1–8 nm.     

Mechanochemical synthesis of MgTa2O6 ceramic

MgTa₂O₆ powders were prepared by mechanochemical synthesis from MgO and Ta₂O₅ in a planetary ball mill in air atmosphere using steel vial and steel balls. High-energy ball milling gave nearly single-phase MgTa₂O₆ after 8 h of milling time. Annealing of high-energy milled powder at various temperatures (700–1200 °C) indicated that high-energy milling speed up the formation and crystallization of MgTa₂O₆ from the amorphous mixture. The powder derived from 8 h of mechanical activation gave a particle size of around 28 nm. Although at low-annealing temperatures the grain size was almost the same as-milled powder, the grain size increased with annealing temperature reaching to around 1–2 μm after annealing at 1200 °C for 8 h.     

Development of multi-phase B–Si–C ceramic composite by reaction sintering

A dense ceramic composite in the system B–C–Si has been synthesized by the reaction sintering technique based on infiltration of silicon melt at 1550 °C under vacuum into a porous compact made of boron carbide and petroleum coke powder. The final material is around 99% dense and microstructurally contains B₄C, SiC and Si as the major phases. The B₄C-phase reacted at its interface with Si-phase, which is explained in terms of dissolution of Si in the carbide phase.     

Sintering,microstructure and conductivity of La2NiO4+δ ceramic

Microstructure and electrical conducting properties of La₂NiO_4+δ ceramic were investigated in the sintering temperature range 1200–1400 °C. The results demonstrate that the microstructure and electrical conducting properties of La₂NiO_4+δ ceramic are sensitive to sintering temperature. Compared with a progressive densification development with sintering temperature from 1200 to 1300 °C along with an insignificant change in grain size, there is an exaggerated grain growth in the specimens sintered at higher temperatures. Increasing sintering temperature from 1200 to 1300 °C resulted in an enhancement of electrical conducting properties. Further increase of sintering temperature exceeding 1300 °C reduced the electrical conducting properties. A close relation between the microstructure and electrical conducting properties was suggested for La₂NiO_4+δ ceramic. With respect to the electrical conducting properties, the preferred sintering temperature of La₂NiO_4+δ ceramic was ascertained to be 1300 °C. The specimen sintered at 1300 °C exhibits a generally uniform microstructure together with electrical conductivities of 76–95 S cm⁻¹ at 600–800 °C.     

Low-temperature solution combustion synthesis of high performance LiNi0.5Mn1.5O4

High-voltage LiNi_0.5Mn_1.5O₄ spinels were synthesized by a low temperature solution combustion method at 400 °C, 600 °C and 800 °C for 3 h. The phase composition, structural disordering, micro-morphologies and electrochemical properties of the products were investigated by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM) and constant current charge–discharge test. XRD analysis indicated that single phase LiNi_0.5Mn_1.5O₄ powders with disordered Fd-3m structures were obtained by the method at 400 °C, 600 °C and 800 °C. The crystallinity increased with increasing preparation temperatures. XRD and FTIR data indicated that the degree of structural disordering in the product prepared at 800 °C was the largest and in the product prepared at 600 °C was the least. SEM investigation demonstrated that the particle size and the crystal perfection of the products were increased with increasing temperatures. The particles of the product prepared at 600 °C with ~200 nm in size are well developed and homogeneously distributed. Charge/discharge curves and cycling performance tests at different current density indicated that the product prepared at 600 °C had the largest specific capacity and the best cycling performance, due to its high purity, high crystallinity, small particle size as well as moderate amount of Mn³⁺ ions.     

Influence of the heat treatment on mechanical properties and oxidation resistance of SiC–Si3N4 composites

The basic mechanical properties and oxidation behaviour of liquid-phase-sintered SiC–Si₃N₄ composites were investigated as a function of the heat treatment at oxidising condition at 1350 °C/0–204 h. The results were compared to those obtained for a reference silicon carbide material, prepared by the same fabrication route. The heat treatment at higher temperature had a positive effect on fracture toughness values but no changes of hardness were observed. It was shown that the oxidation resistance increases with increasing temperature of heat treatment from 1650 °C to 1850 °C. Oxidation always followed parabolic rate law indicating diffusion as the rate limiting mechanisms. The addition of silicon nitride content had no significant influence on oxidation resistance of SiC–Si₃N₄ composites.     

Synthesis and characterization of B13C2 boron carbide ceramic by pulsed electric current sintering

Approximately 400 nm grain sized boron-carbon ceramic was synthesized by the pulsed electric current sintering (PECS) method using boron and carbon powders. Relative density of up to 95% was achieved at sintering temperature of 1900 °C. This ceramic was composed with B₁₃C₂ as major phase and few B₄C and C, which were characterized by X-ray diffraction (XRD) and Rietveld refinement quantitative analysis and chemical analysis (CA) and electron probe microanalysis (EPMA). The microstructure was also observed via transmission electron microscope (TEM).     

Transparent polycrystalline MgAl2O4 ceramic fabricated by spark plasma sintering: Microwave dielectric and optical properties

The optical properties and microwave dielectric properties of transparent polycrystalline MgAl₂O₄ ceramics sintered by spark plasma sintering (SPS) through homemade nanosized MgAl₂O₄ powders at temperatures between 1250 °C and 1375 °C are discussed. The results indicate that, with increasing sintering temperatures, grain growth and densification occurred up to 1275 °C, and above 1350 °C, rapid grain and pore growth occurred. The in-line light transmission increases with the densification and decreases with the grain/pore growth, which can be as high as 70% at the wavelength of 550 nm and 82% at the wavelength of 2000 nm, respectively. As the sintering temperature increases, Q×f and dielectric constant ε_r values increase to maximum and then decrease respectively, while τ_f value is almost independent of the sintering temperatures and remains between −77 and −71 ppm/°C. The optimal microwave dielectric properties (ε_r=8.38, Q×f=54,000 GHz and τ_f=−74 ppm/°C) are achieved for transparent MgAl₂O₄ ceramics produced by spark plasma sintering at 1325 °C for 20 min.     

High piezoelectric properties of BaTiO3-xLiF ceramics sintered at low temperatures

BaTiO₃-xLiF ceramics were prepared by a conventional sintering method using BaTiO₃ powder about 100 nm in diameter. The effects of LiF content (x) and sintering temperature on density, crystalline structure and electrical properties were investigated. A phase transition from tetragonal to orthorhombic symmetry appeared as sintering temperatures were raised from 1100 °C to 1200 °C or as LiF was added from 0 mol% to 3 mol%. BaTiO₃-6 mol% LiF ceramic sintered at 1000 °C exhibited a high relative density of 95.5%, which was comparable to that for pure BaTiO₃ sintered at 1250 °C. BaTiO₃-4 mol% LiF ceramic sintered at 1100 °C exhibited excellent properties with a piezoelectric constant d₃₃ = 270 pC/N and a planar electromechanical coupling coefficient k_p = 45%, because it is close to the phase transition point in addition to high density.     

Phase equilibria and glass formation studies in the (1 − x)TeO2-xCdO (0.05 ≤ x ≤ 0.33 mol) system

Phase equilibria and glass formation studies of the (1 − x)TeO₂-xCdO system (0.05 ≤ x ≤ 0.33 mol) were realized by using differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The samples were prepared by applying a conventional melt-quenching technique at 800 °C. The glass formation range of the system was determined as 0.05 ≤ x < 0.15 and the sample containing 10 mol% CdO showed the highest glass stability. Crystallization behavior of the TeO₂-CdO glasses was investigated and formation and/or transformation of different phases were detected for each crystallization reaction. In order to obtain thermal stability of the system, as-cast samples were heat-treated above all crystallization reaction temperatures at 550 °C for 24 h. A binary eutectic: liquid → TeO₂ + CdTe₂O₅ was detected at 638 ± 4 °C. Crystallization behavior of the TeO₂-CdO glasses and microstructural characterization of the TeO₂-CdTe₂O₅ system was realized.     

Scandium ion doped yttrium oxide transparent ceramic from nitrate alanine microwave combustion synthesized nanopowders

One atomic percent Neodymium ion doped Yttrium oxide, with 25 at% scandium ion (Nd_0.02Sc_0.5Y_1.48O₃), was synthesized by nitrate alanine microwave gel combustion followed by calcinations at 1000 °C for 2 h. Phase purity of nanopowder was characterized by X-Ray Diffraction (XRD). Neodymium and scandium ion doping was confirmed by cell parameter calculation and Scanning Electron Microscope-Electron Dispersive X-ray (SEM-EDX) analysis. Particles with size range 25–35 nm with close to spherical shape were obtained as observed by Transmission Electron Microscopy (TEM). Powder on compaction followed by vacuum sintering at 1765 °C for 40 min led to the formation of ceramic with 76% transmission at 2500 nm compared to translucent ceramic obtained without scandium ion doping. This indicates formation of highly sinterable neodymium doped yttrium oxide nanopowders by nitrate alanine microwave gel combustion route with scandium ion additive. Further the absorption and emission bands of Nd_0.02Sc_0.5Y_1.48O₃ are inhomogeneously broadened and fluorescence lifetime is longer than Nd_0.02Y_1.98O₃.     

Preparation of Micro‐/Mesoporous SiOC Bulk Ceramics

Micro‐/mesoporous SiOC bulk ceramics with high surface area and bimodal pore size distribution were prepared by pyrolysis of polysiloxane in argon atmosphere at 1100°C–1400°C followed by etching in hydrofluoric acid solution. Their thermal behaviors, phase compositions, and microstructures at different nano‐SiO₂ filler contents and pyrolysis temperatures were investigated by XRD, SEM, DSC, and BET. The SiO₂ fillers and SiO₂‐rich clusters in the SiOC matrix act as pore‐forming sites and can be etched away by HF. At the same time, the SiO₂ filler promotes SiOC phase separation during the pyrolysis. The filler content and pyrolysis temperature have important effects on phase compositions and microstructures of porous SiOC ceramics. The resulting porous SiOC bulk ceramic has a maximum specific surface area of 822.7 m²/g and an average pore size of 2.61 nm, and consists of free carbon, silicon carbide, and silicon oxycarbide phases.     

Microstructure and reaction phases in Si3N4/Si3N4 joint brazed with Cu–Pd–Ti filler alloy

Si₃N₄ ceramic was self-jointed using a filler alloy of Cu–Pd–Ti, and the microstructure of the joint was analyzed. By using a filler alloy of Cu76.5Pd8.5Ti15 (at.%), a high quality Si₃N₄/Si₃N₄ joint was obtained by brazing at 1100–1200 °C for 30 min under a pressure of 2 × 10⁻³ MPa. The microstructure of the Si₃N₄/Si₃N₄ joint which was observed by EPMA, XRD and TEM, and the results indicated that a reaction layer of TiN existed at the interface between Si₃N₄ ceramic and filler alloy. The center of the joint was Cu base solid solution containing Pd, and some reaction phases of TiN, PdTiSi and Pd₂Si found in the Cu [Pd] solid solution.     

Effect of sintering temperature on the microstructure and mechanical properties of ZrO2-3 mol%Y2O3 sol–gel films

The microstructural evolution and mechanical properties of ZrO₂-3 mol%Y₂O₃ films were investigated as a function of the sintering temperature in the range from 100 °C to 1500 °C, using a battery of characterization techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM) and nanoindentation. It was found that the crystallization occurs at temperatures close to 300 °C. A gradual increase in the grain and crystallite sizes is observed as the sintering temperature increases up to 1000 °C, and above this sintering temperature the tendency changes abruptly with a rapid increase in these values. Although Young's modulus of the coatings did not change with sintering temperature, a slight decrease was observed in the hardness values above 1000 °C which is attributed to microstructure coarsening. Finally, a slight degradation of the films occurs above 1300 °C, which is due to the occurrence of a process of grain spheroidization.     

Formation of LiNi0.5Co0.5VO4 nano-crystals by solvothermal reaction

LiNi_0.5Co_0.5VO₄ nano-crystals were solvothermally prepared using a mixture of LiOH·H₂O, Ni(NO₃)₂·6H₂O, Co(NO₃)₂·6H₂O and NH₄VO₃ in isopropanol at 150–200 °C followed by 300–600 °C calcination to form powders. TGA curves of the solvothermal products show weight losses due to evaporation and decomposition processes. The purified products seem to form at 500 °C and above. The products analyzed by XRD, selected area electron diffraction (SAED), energy dispersive X-ray (EDX) and atomic absorption spectrophotometer (AAS) correspond to LiNi_0.5Co_0.5VO₄. V–O stretching vibrations of VO₄ tetrahedrons analyzed using FTIR and Raman spectrometer are in the range of 620–900 cm⁻¹. A solvothermal reaction at 150 °C for 10 h followed by calcination at 600 °C for 6 h yields crystals with lattice parameter of 0.8252 ± 0.0008 nm. Transmission electron microscope (TEM) images clearly show that the solvothermal temperatures play a more important role in the size formation than the reaction times.     

Paper derived SiC–Si3N4 ceramics for high temperature applications

Biomorphic Si₃N₄–SiC ceramics have been produced by chemical vapour infiltration and reaction technique (CVI-R) using paper preforms as template. The paper consisting mainly of cellulose fibres was first carbonized by pyrolysis in inert atmosphere to obtain carbon bio-template, which was infiltrated with methyltrichlorosilane (MTS) in excess of hydrogen depositing a silicon rich silicon carbide (Si/SiC) layer onto the carbon fibres. Finally, after thermal treatment of this Si/SiC precursor ceramic in nitrogen-containing atmosphere (N₂ or N₂/H₂), in the temperature range of 1300–1450 °C SiC–Si₃N₄ ceramics were obtained by reaction bonding silicon nitride (RBSN) process. They were mainly composed of SiC containing α-Si₃N₄ and/or β-Si₃N₄ phases depending on the nitridation conditions. The SiC–Si₃N₄ ceramics have been characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and Raman spectroscopy. Thermal gravimetric analysis (TGA) was applied for the determination of the residual carbon as well as for the evaluation of the oxidation behaviour of the ceramics under cyclic conditions. The bending strength of the biomorphic ceramics was related to their different microstructures depending on the nitridation conditions.     

Mechanochemical synthesis and characterisation of BaTa2O6 ceramic powders

Mechanochemical synthesis was used to prepare BaTa₂O₆ powders from BaCO₃ and Ta₂O₅ precursors in a planetary ball mill. Effect of milling time and heat treatment temperature on the formation of BaTa₂O₆ and on the microstructure was investigated. Intensive milling of starting materials resulted in crystallization of BaTa₂O₆ even after 1 h of milling time and single phase BaTa₂O₆ was obtained after 10 h of milling under optimal conditions. The powder derived from 10 h of mechanical activation had crystallite size of 22 nm. But the increase in milling time did not decrease the crystallite size further. High energy milling activated the powders that although 1 h of milling led to formation of single phase BaTa₂O₆ at 1200 °C, this temperature decreased to 900 °C after 5 h of milling. No significant grain growth was observed when the milled powders were heat treated below 900 °C. However, annealing at 1100 and 1200 °C gave an average BaTa₂O₆ grain size of 180 and 650 nm, respectively. An unidentified phase started to form at 1100 °C increasing to high amounts at 1200 °C and they had different shapes and sizes than BaTa₂O₆ grains. These elongated large grains were thought to be due to liquid phase formation caused by iron contamination.     

Synthesis of PZT fine particles using Ti precursor at a low hydrothermal temperature of 110 °C

Lead zirconate titanate (PZT) fine particles (80 nm to 0.8 μm) were prepared by hydrothermal method using a Ti³⁺ precursor, TiCl₃. In contrast with conventional hydrothermal methods using Ti⁴⁺-reagents, pure PZT particles without lead titanate (PTO) impurities were synthesized using the Ti³⁺-reagent at a low temperature of 110 °C which is lower than the previously reported temperatures of 160 and 130 °C, using Ti⁴⁺-reagents of TiO₂ and TiCl₄, respectively. Additionally, the crystallization time using the Ti³⁺-reagent is shorter than those using Ti⁴⁺-reagents at the same temperature of 140 °C. The high reaction rate of the Ti³⁺-reagent containing gels prepared here is probably due to the presence of much more defects in their PTO intermediates. The present hydrothermal method using Ti³⁺ precursor could lead to energy savings because of low temperature synthesis and the present method is potentially useful for non-pressurized equipment in manufacturing plants for synthesizing PZT particles.