Phase content controlled TiO2 nanoparticles using the MicroJetReactor technology

In this paper, a method for the continuous preparation of nanoscaled titania with controlled phase content is presented. The method bases on the MicroJetReactor technology. The synthesis process was carried out by using the hydrolysis of titanium tetraethylate (TET). Synthesis with flow rates to 14 ml/min are implemented, and temperatures are varied between 20 and 210 °C. Particle size distribution measurements by dynamic light scattering (DLS) show monomodal particle size distributions from 1 to 10 nm, stable for more than 24 h. There is no correlation between hydrolysis temperature and the particle size distributions.XRD (X-ray diffractometry) investigations showed, that crystal structures of anatase, brookite, rutile and an amorphous content can be detected in all samples. Quantitative analysis using the Rietveld refinement shows a significant effect of the synthesis temperature on the phase content. The relative phase content of anatase can be raised from 40 wt% up to 75 wt%, accompanied by a loss of all other phases.     

Influence of TiB2 content on microstructure and hardness of TiB2-B4C composite

In this study a composite ceramic powder mixture using fine powders of titanium diboride (TiB₂) and boron carbide (B₄C) was consolidated to theoretical density using the technique of plasma pressure compaction. Achieving rapid consolidation of the composite powder mixture is an essential requirement for achieving microstructural control and better mechanical properties in the consolidated end product. The variables chosen in making the composite samples was the titanium diboride (TiB₂) content. The microstructure and hardness of the ceramic composite sample made by consolidating various powder mixtures at a temperature of 1700 °C are compared. Microhardness measurements reveal a gradual increase in hardness with an increase in TiB₂ content in the starting powder mixture. The specific role of TiB₂ content in influencing microstructural development and hardness is presented and discussed.     

Rapid synthesis of Ti3AlC2/TiB2 composites by the spark plasma sintering (SPS) technique

Dense Ti₃AlC₂/TiB₂ composites were successfully fabricated from B₄C/TiC/Ti/Al powders by spark plasma sintering (SPS). The microstructure, flexural strength and fracture toughness of the composites were investigated. The experimental results indicate that the Vickers hardness increased with the increase in TiB₂ content. The maximum flexural strength (700 ± 10 MPa) and fracture toughness (7.0 ± 0.2 MPa m^1/2) were achieved through addition of 10 vol.% TiB₂, however, a slight decrease in the other mechanical properties was observed with TiB₂ addition higher than 10 vol.%, which is believed to be due to TiB₂ agglomeration.     

Degradation of TiB2 ceramics in liquid aluminum

Infiltration of liquid aluminum in three TiB₂ materials with significantly different microstructures at 1000 °C has been studied. The results show large differences in resistance towards aluminum penetration. A TiB₂ material containing transition metal sintering aid, displayed a low resistance towards penetration of liquid aluminum along grain boundaries. Grain boundary penetration was also observed in a second material containing an oxycarbide secondary phase TiC_1−xO_x, while Al infiltration could not be detected after 100 h, in a third material with apparently no secondary phases. The flexural strength, hardness and stiffness of the exposed material showing the lowest resistance towards penetration of aluminum, decreased due to penetration along grain boundaries, and the fracture mode changed from transgranular to intergranular. The experimental observations were analyzed using a two-dimensional finite element model, reproducing the observed reduction in the stiffness due to aluminum infiltration.     

Microstructure of Fe-ZrSiO4 solid solutions prepared from gels

Microstructural changes associated with chemical and structural evolution from gels to Fe_x-ZrSiO₄ solid solutions are reported. Mineralizer-free Fe_x-ZrSiO₄ gels in the compositional range 0 ≤ x ≤ 0.15 were prepared by sol-gel liquid-phase route from mixtures of alkoxides of silicon and zirconium, and iron (III) acetylacetonate, and annealed at different temperatures and/or times.The first step on the whole process to the final Fe_x-ZrSiO₄ solid solutions was the formation of aggregated of tetragonal Fe-doped ZrO₂ nanocrystals with diameters smaller than 50 nm. At this stage the tetragonal Fe-ZrO₂ were embedded in amorphous silica resulting nanocomposite materials. The formation of the final Fe_x-ZrSiO₄ solid solution nanocrystals at around 1100 °C occurred almost simultaneously to the Fe-ZrO₂ solid solution phase transformation from the tetragonal to the monoclinic form. The microstructural examination of specimens after annealing at 1200 °C revealed the development of Fe-doped zircon nanoparticles smaller than 100 nm.     

Enhanced discharge voltage by CuO and RuO2 modification of ferrate(VI) cathode in alkaline super-iron/TiB2 batteries

The K₂FeO₄/TiB₂ battery has a significant advantage of battery capacity due to their multi-electron discharge reaction both of the cathode K₂FeO₄ (3e⁻) and the anode TiB₂ (6e⁻). However, the more positive reduction potential of TiB₂ anode results in a lower discharge voltage plateau of K₂FeO₄/TiB₂ battery, compared with the K₂FeO₄/Zn battery. The simple modification of Fe(VI) cathode with CuO additive was used to improve the cathode reduction kinetics and decrease the polarization potential in the discharge process. Another electrocatalysis media RuO₂ with excellent electric conductivity is used as additive in K₂FeO₄ cathode to demonstrate which effect is more important for the discharge voltage plateau, electrocatalysis or electron conductivity of additives. The results show that the 5% CuO additive modified K₂FeO₄/TiB₂ battery exhibits an enhanced discharge voltage plateau (1.5 V) and a higher cathode specific capacity (327 mAh/g). The advanced discharge voltage plateau can be due to the electrocatalysis of additives on the electrochemical reduction kinetics of Fe(VI) cathode in the whole discharge process, rather than the good electronic conductivity of additives.     

Oxidation behavior and kinetics of in situ (TiB2 + TiC)/Ti3SiC2 composites in air

The isothermal oxidation behavior of in situ (TiB₂ + TiC)/Ti₃SiC₂ composite ceramics with different TiB₂ content has been investigated at 900-1200 °C in air for exposure times up to 20 h by means of X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and energy dispersive spectroscopy. The oxidation of (TiB₂ + TiC)/Ti₃SiC₂ composites follows a parabolic rate law. With the increase in TiB₂ content, the oxidation weight gain, thickness of the oxidation scale, and parabolic rate constant decrease dramatically, which suggests that the incorporation of TiB₂ greatly improves the oxidation resistance of the composites. With the increase in oxidation temperature, the enhancement effect becomes more pronounced. Due to the incorporation of TiB₂, the oxidation scale of (TiB₂ + TiC)/Ti₃SiC₂ composites is generally composed of an outer layer of coarse-grained TiO₂ and an inner layer of amorphous boron silicate and fine-grained TiO₂. Only the dense inner layer formed on the surface acts as a diffusion barrier, retarding the inward diffusion of O, and consequently contributing to the improved oxidation resistance of the (TiB₂ + TiC)/Ti₃SiC₂ composites.     

Effect of TiO2 on phase evolution and microstructure of MgAl2O4 spinel in different atmospheres

The effect of TiO₂ on the formation and microstructure of magnesium aluminate spinel (MgAl₂O₄) at 1600 °C in air and reducing conditions were investigated. Under reducing conditions, stoichiometric MgAl₂O₄ spinel shifted toward alumina-rich types owing to volatilization of MgO, resulting in an increase in the porosity of fired samples. Addition of graphite to mixtures of MgO and Al₂O₃ intensified the reducing conditions and accelerated the formation of non-stoichiometric MgAl₂O₄. For TiO₂-containing samples on addition of MgAl₂O₄, magnesium aluminum titanium oxide (Mg_xAl_2(1−x)Ti_(1+x)O₅, x = 0.2 or 0.3) was detected as a minor phase. Under reducing conditions, XRD peak shifts were smaller for TiO₂-containing samples than for samples without TiO₂ owing to the formation of a solid solution of TiO₂ in MgAl₂O₄ and establishment of alumina-rich spinel, which have opposite effects on increasing the lattice parameter. In bauxite-containing samples, MgAl₂O₄ spinel, corundum, magnesium orthotitanate spinel (Mg₂TiO₄) and amorphous phases were identified. Mg₂TiO₄ spinel formed a complete solid solution with MgAl₂O₄ spinel but Mg₂TiO₄ remained as a distinct phase owing to the heterogeneous microstructure of bauxite-containing samples. Also dense microstructure established in air fired TiO₂ containing samples. The results are discussed with emphasis on the application and design of alumina-magnesia-carbon refractory materials, which are used in the steel industry.     

Pressureless sintering of B4C-TiB2 composites with Al additions

The effects of Al addition on pressureless-sintering of B₄C-TiB₂ composites were studied. Different amounts of Al from 0% to 5 wt.% were added to B₄C-TiB₂ mixtures (containing up to 30 wt.% TiB₂) and the samples were pressureless sintered at 2050 °C and 2150 °C under Ar atmosphere. Physical, microstructural and mechanical properties were analysed and correlated with TiB₂ and Al additions and sintering temperature. Addition of Al to B₄C-TiB₂ results in increased shrinkage upon sintering and final relative density and lower porosity, the effect is being more evident when both Al and TiB₂ are present. Fracture strength, elastic modulus and fracture toughness of 450 MPa, 500 GPa and 6.2 MPa.m^1/2, respectively were measured.     

Characterization of the structure of TiB2/TiC nanocomposite powders fabricated by high-energy ball milling

TiB₂/TiC nanocomposite powders were successfully prepared by high-energy ball milling of the powder mixtures of Ti and B₄C. X-ray diffraction analysis showed that the TiC phase was not produced until the milling time was up to 24 h and only a minimal amount of TiB₂ was generated, even after 48 h of milling. The critical grain size of Ti milled for the reaction between Ti and B₄C was 31.2 nm. Transmission electron microscopy clearly indicated that the resulting powder mixture obtained after milling for 48 h and annealing at 800 °C for 30 min was composed of nanosized TiC and TiB₂ particles.     

Calcination and sintering characteristics of limestone under O2/CO2 combustion atmosphere

The O₂/CO₂ coal combustion technology is an innovative combustion technology that can control CO₂, SO₂ and NO_x emissions simultaneously. Calcination and sintering characteristics of limestone under O₂/CO₂ atmosphere were investigated in this paper. The pore size, the specific pore volume and the specific surface area of CaO calcined were measured by N₂ adsorption method. The grain size of CaO calcined was determined by XRD analysis. The specific pore volume and the specific surface area of CaO calcined in O₂/CO₂ atmosphere are less than that of CaO calcined in air at the same temperature. And the pore diameter of CaO calcined in O₂/CO₂ atmosphere is larger than that in air. The specific pore volume and the specific surface area of CaO calcined in O₂/CO₂ atmosphere increase initially with temperature, and then decline as temperature exceeds 1000 °C. The peaks of the specific pore volume and the specific surface area appear at 1000 °C. The specific surface area decreases with increase in the grain size of CaO calcined. The correlations of the grain size with the specific surface area and the specific pore volume can be expressed as L = 744.67 + 464.64 lg(1 / S) and L = − 608.5 + 1342.42 lg(1 / ε), respectively. Sintering has influence on the pore structure of CaO calcined by means of influencing the grain size of CaO.     

Synthesis of spherical LiMn2O4 cathode material by dynamic sintering of spray-dried precursors

Spherical LiMn₂O₄ particles were successfully synthesized by dynamically sintering spherical precursor powders, which were prepared by a slurry spray-drying method. The effect of the sintering process on the morphology of LiMn₂O₄ was studied. It was found that a one-step static sintering process combined with a spray-drying method could not be adopted to prepare spherical products. A two-step sintering procedure consisting of completely decomposing sprayed precursors at low temperature and further sintering at elevated temperature facilitated spherical particle formation. The dynamic sintering program enhanced the effect of the two-step sintering process in the formation of spherical LiMn₂O₄ powders. The LiMn₂O₄ powders prepared by the dynamic sintering process, after initially decomposing the spherical spray-dried precursor at 180 °C for 5 h and then sintering it at 700 °C for 8 h, were spherical and pure spinel. The as-prepared spherical material had a high tap density (ca. 1.6 g/cm³). Its specific capacity was about 117 mAh/g between 3.0 and 4.2 V at a rate of 0.2 C. The retention of capacity for this product was about 95% over 50 cycles. The rate capability test indicated that the retention of the discharge capacity at 4C rate was still 95.5% of its 0.2 rate capacity. All the results showed that the spherical LiMn₂O₄ product made by the dynamic sintering process had a good performance for lithium ion batteries. This novel method combining a dynamic sintering system and a spray-drying process is an effective synthesis method for the spherical cathode material in lithium ion batteries.     

Phase diagram of the Al2O3-HfO2-Y2O3 system

The phase diagram of the Al₂O₃-HfO₂-Y₂O₃ system was first constructed in the temperature range 1200-2800 °C. The phase transformations in the system are completed in eutectic reactions. No ternary compounds or regions of appreciable solid solution were found in the components or binaries in this system. Four new ternary and three new quasibinary eutectics were found. The minimum melting temperature is 1755 °C and it corresponds to the ternary eutectic Al₂O₃ + HfO₂ + Y₃Al₅O₁₂. The solidus surface projection, the schematic of the alloy crystallization path and the vertical sections present the complete phase diagram of the Al₂O₃-HfO₂-Y₂O₃ system.     

NOx precursors evolution during coal heating process in CO2 atmosphere

The pyrolysis/gasification experiments of Xuzhou bituminous coal (XZ) and Longyan anthracite (LY) were carried out in a tube furnace under Ar or CO₂ atmosphere, and the effect of CO₂ on the evolution of NO_x precursors, NH₃ and HCN, was studied using a Fourier transform infrared (FTIR) spectrometer. Results show that CO₂ influences NH₃ and HCN evolution process in two main ways: one is blocking the contact of the N-sites and the H-radicals by absorbed on the coal matrix surface at low temperature, and the other is opening the N-sites from the coal matrix by gasification at high temperature. For both XZ and LY coals, CO₂ atmosphere suppresses NH₃ yield and enhances HCN yield due to the gasification effect compared with that in Ar atmosphere. But the impact is not the same. The HCN/NH₃ ratio is elevated in CO₂ atmosphere compared with that in Ar atmosphere.     

The catalytic performance in oxidative coupling of methane and the surface basicity of La2O3, Nd2O3, ZrO2 and Nb2O5

The catalytic performance in oxidative coupling of methane (OCM) of unmodified pure La₂O₃, Nd₂O₃, ZrO₂ and Nb₂O₅ has been investigated under various conditions. The results confirmed that the activity of La₂O₃ and Nd₂O₃ was always much higher than that of the remaining two. The surface basicity/base strength distribution of pure La₂O₃, Nd₂O₃, ZrO₂ and Nb₂O₅ was measured using a test reaction of transformation of 2-butanol and a temperature-programmed desorption of CO₂. Both methods showed that La₂O₃ and Nd₂O₃ had high basicity and contained medium and strong basic sites (lanthanum oxide more and neodymium oxide somewhat less). ZrO₂ had only negligible amount of weak basic sites and Nb₂O₅ was rather acidic. The confrontation of the basicity and catalytic performance indicated that in the case of investigated oxides, the basicity (especially strong basic sites) could be a decisive factor in determination of the catalytic activity in OCM. Only in the case of ZrO₂ it was observed a moderate catalytic performance in spite of negligible basicity. The influence of a gas atmosphere used in the calcination of oxides (flowing oxygen, helium and nitrogen) on their basicity and catalytic activity in OCM had been also investigated. Contrary to earlier observations with MgO, no effect of calcination atmosphere on the catalytic performance of investigated oxides in OCM and on their basicity was observed.     

Formation of TiO2 nano fibers on a micro-channeled Al2O3-ZrO2/TiO2 porous composite membrane for photocatalytic filtration

In this study, needle-shape TiO₂ fibers were successfully fabricated inside a micro-channeled Al₂O₃-ZrO₂ composite porous membrane system using sol-gel method. The micro-channeled Al₂O₃-ZrO₂ composite was fabricated using the fibrous monolithic (FM) process. Pure anatase phase TiO₂ was crystallized from the as-coated amorphous phase during calcination at 510 °C. The TiO₂ fibers grew on the surface frame of the micro-channeled Al₂O₃-ZrO₂ composite membrane and fully covered the inside of the micro-channeled pores. The specific surface area of the TiO₂ coated membrane system was dramatically increased by over 100 fold compared to that of the non-coated system. The photocatalytic activity of the membrane was also assessed and was shown to very effectively convert organic materials. Thus, this novel membrane holds promise for use as an advanced filtration system.     

Synthesis of a TiO2 ceramic membrane containing SrCo0.8Fe0.2O3 by the sol-gel method with a wet impregnation process for O2 and N2 permeation

A SrCo_0.8Fe_0.2O₃ impregnated TiO₂ membrane (TiO₂-SrCo_0.8Fe_0.2O₃ membrane) was successfully prepared using a sol-gel method in combination with a wet impregnation process. The membrane was subjected to a single gas permeance test using oxygen (O₂) and nitrogen (N₂). The TiO₂ membrane was immersed in the SrCo_0.8Fe_0.2O₃ solution, dried and then calcined to affix SrCo_0.8Fe_0.2O₃ into the membrane. The effect of the acid/alkoxide (H⁺/Ti⁴⁺) molar ratio of the TiO₂ sol on the TiO₂ phase transformation was investigated. The optimal molar ratio was found to be 0.5, which resulted in nanoparticles with a mean size of 5.30 nm after calcination at 400 °C. The effect of calcination temperature on the phase transformation of TiO₂ and SrCo_0.8Fe_0.2O₃ was investigated by varying the calcination temperature from 300 to 500 °C. X-ray diffraction spectroscopy (XRD) and Fourier transform infrared (FTIR) analysis confirmed that a calcination temperature of 400 °C was preferable for preparing a TiO₂-SrCo_0.8Fe_0.2O₃ membrane with fully crystallized anatase and SrCo_0.8Fe_0.2O₃ phases. The results also showed that polyvinyl alcohol (PVA) and hydroxypropyl cellulose (HPC) were completely removed. Field emission scanning electron microscopy (FESEM) analysis results showed that a crack-free and relatively dense TiO₂ membrane (∼0.75 μm thickness) was created with a multiple dip-coating process and calcination at 400 °C. The gas permeation results show that the TiO₂ and TiO₂-SrCo_0.8Fe_0.2O₃ membranes exhibited high permeances. The TiO₂-SrCo_0.8Fe_0.2O₃ membrane developed provided greater O₂/N₂ selectivity compared to the TiO₂ membrane alone.     

Synthesis of nano-crystalline Ce0.9Gd0.1O1.95 electrolyte by novel sol–gel thermolysis process for IT-SOFCs

In the present work, nano-crystalline Ce_0.9Gd_0.1O_1.95 (GDC) powder has been successfully prepared by a novel sol–gel thermolysis method using a unique combination of urea and PVA. The gel precursor obtained during the process was calcined at 400 and 600 °C for 2 h. A range of analyzing techniques including XRD, TGA, BET, SEM, EDS and TEM were employed to characterize the physical and chemical properties of obtained powders. GDC gel precursors calcined at 400 and 600 °C were found to have an average crystallite size of 10 and 19 nm, respectively. From the result of XRD patterns, we found that well-crystalline cubic fluorite structure GDC was obtained by calcining the precursor gel at 400 and 600 °C. It has been also found that the sintered samples with lower temperature calcined powder showed better sinterability as well as higher ionic conductivity of 2.21 × 10⁻² S cm⁻¹ at 700 °C in air.     

Fabrication of SiO2-ZrO2 composite fiber mats via electrospinning

(1 − x)SiO₂-(x)ZrO₂ (x = 0.1, 0.2) composite fiber mats were prepared by electrospinning their sol-gel precursors of zirconium acetate and tetraethyl orthosilicate (TEOS) without using a polymer binder. The electrospun composite fibers were characterized by powder X-ray diffraction (XRD), scanning electron microscopy (SEM), fourier transform infrared spectroscopy (FT-IR) and mercury porosimetry. The composite fibers having a tetragonal crystalline ZrO₂ were obtained by calcining the electrospun composite fibers at high temperatures. The results show that the structure and crystallization of ZrO₂ in the composite fibers can be controlled by sintering temperature, while the porosity and morphology of the fiber mats did not depend on the sintering temperature.     

Enhanced electrochemical and thermal stability of surface-modified LiCoO2 cathode by CeO2 coating

CeO₂-coated LiCoO₂ particles were successfully synthesized by a sol-gel coating of CeO₂ on the surface of the LiCoO₂ powder and subsequent heat treatment at 700 °C for 5 h. The surface-modified and pristine LiCoO₂ powders were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), Auger electron spectroscopy (AES), slow rate cyclic voltammogram (CV), and differential scanning calorimetry (DSC). Cyclic voltammetry curves suggested that the CeO₂ coating suppressed the phase transitions. Unlike pristine LiCoO₂, the CeO₂-coated LiCoO₂ cathode exhibited better capacity retention than the pristine LiCoO₂ electrode in the higher cutoff voltage. Differential scanning calorimetric data revealed the higher thermal stability of the CeO₂-coated LiCoO₂ electrode.