On the development of a haptic system for rapid product development

This paper presents a system development that extends haptic modeling to a number of key aspects in product development. Since haptic modeling has been developed based on physical laws, it is anticipated that a natural link between the virtual world and practical applications can be established based on haptic interaction. In the proposed system, a haptic device is used as the central mechanism for reverse engineering, shape modeling, real time mechanical property analysis, machining tool path planning and coordinate measuring machine (CMM) tolerance inspection path planning. With all these features in a single haptic system, it is possible to construct a three dimensional part by either haptic shape modeling or reverse engineering, then performing real-time mechanical property analysis in which the stiffness of a part can be felt and intuitively evaluated by the user, or generating collision free cutter tool path and CMM tolerance inspection path. Due to the force feed back in all of the above activities, the product development process is more intuitive, efficient and user-friendly. A prototype system has been developed to demonstrate the proposed capabilities.     

CAD/CAM integrated system in collaborative development environment

For virtual enterprises to realize efficient operation in the 21st century, it is necessary to develop an environment that can support collaborative work of multi-disciplinary groups distributed in different places. CAD/CAM integrated system is an important subsystem in this environment. In this paper, the structure of CAD/CAM integrated system is presented, then, key technologies related to realize CAD/CAM integration are discussed in detail and finally main functions and an application case of CAD/CAM integrated system is introduced.     

A Visibility Sphere Marching algorithm of constructing polyhedral models for haptic sculpting and product prototyping

This paper presents a Visibility Sphere Marching algorithm of constructing polyhedral models from Dexel volume models for haptic virtual sculpting. Dexel volume models are used as the in-process models representation during interactive modification in a haptic virtual sculpting system. The stock material represented in a Dexel volume model is sculpted into a designed model using a developed haptic sculpting system. The sculpted Dexel volume models are converted to polyhedral surface models in STL format by the proposed visibility sphere marching algorithm. The conversion turns out to be an interesting and challenging problem. The proposed visibility sphere marching algorithm consists of three sub-algorithms: (i) roof and floor covering, (ii) wall-building, and (iii) hole-filling algorithms. The polyhedral surface models converted from the Dexel volume models can then be input to and processed by available computer-aided manufacturing (CAM) or rapid prototyping systems. The presented technique can be used in virtual sculpting, CAD/CAM, numerically controlled machining verification and rapid prototyping.     

A constraint-based system for product design and manufacturing

Constraint-based modeling is one of the most modern methods of product design. This paper illustrates a collaborative design and manufacture procedures based on a new approach under the constraint-based solver for product design. Such a method can be used for the collaborative computer-aided design/manufacture systems. A developing model will be constructed from conceptual design to tool-paths generation, and a case study of how to make a playing doll house was presented to verify this system.     

Toward a theory to study the use of collaborative product commerce for product development

Collaborative product commerce (CPC) solutions span software and services which permit individuals to share product data to improve the design, development, and management of products throughout the product development lifecycle. Drawing upon prior developments in adaptive structuration theory (AST) and media richness theory, I develop a theoretical framework to better understand the role of CPC in enabling collaboration in a product development environment. I study the impact of CPC on product design and development processes using a cross-sectional survey of 36 firms. The study reveals that CPC usage varies across different phases of the product development lifecycle. Preliminary results indicate that CPC has enabled firms to collaborate effectively with external stakeholders, which has resulted in tangible business benefits. I conclude by developing several research propositions which provide a roadmap for conducting future empirical research to measure the impact of CPC on product development, and highlight potential research topics that can be explored.

An integrated CSCW architecture for integrated product/process design and development

Computer Supported Collaborative Work (CSCW) is increasingly being used by engineering design teams to reach a consensus on a range of design issues. CSCW systems are designed to increase the effectiveness of decision-makers by facilitating information exchange, retrieval, sharing and use. They encourage interactive information exchange and have the potential to reduce diseconomies associated with design activities, member dominance, social pressure, inhibition of expression, and other difficulties encountered by project teams. The use of CSCW is expected to have a favorable impact on the group decision-making process and the quality of the resulting decision. In this paper, a general CSCW architecture has been developed to support integrated product/process design and development will be presented. The architecture has been tested extensively on a representative industrial problem. The case study and evaluation of the architecture will also be discussed in this paper. The integrated architecture will facilitate information access, sharing, and analysis among design teams members using the open World Wide Web platforms and resources to make product/process decisions.     

Design gene based secure mechanism for collaborative product development

In collaborative product development, a CAD model needs to be effectively shared among partners to facilitate co-design. In the meantime, it is essential to preserve the intellectual property information (design knowledge) of the shared CAD. To resolve the above dilemma, this paper presents a novel approach to share CAD models to support collaboration, as well as conserving confidential design knowledge in the models. The motivation of the approach is to develop collaborative mechanisms pertaining to an innovative concept of design genes, which imitate biological genes that are responsible for the heritable characteristics of an organism during evolving. The approach consists of the following steps. Firstly, design genes are defined to represent the design knowledge in CAD models. Secondly, a filter is introduced to retrieve design genes from the CAD model flexibly. An encryption algorithm is then designed to encrypt the design genes, and ensure the geometrical validity of the model to support effective collaboration. Finally, case studies are used to validate the developed approach. The complexity of the case studies can demonstrate that the approach is applicable to real-world application scenarios.     

A distributed and interactive system to integrated design and simulation for collaborative product development

The goal of applying collaborative product development in industry has raised the need to develop software tools supporting system integration and group collaboration. Current methods and tools mainly focus on the collaborative creation of design components and assemblies. However, few of them support the collaborative work in developing simulation models so that proposed design concepts and solutions can be evaluated by integrating expertise from several disciplines. The purpose of this research is to develop a distributed and interactive system on which designers and experts can work together to create, integrate and run simulations for engineering design. To develop such a system, a number of issues, e.g. effectiveness and efficiency of modeling work, the re-use of models, interaction and cooperation, accuracy of simulation, collaborative operation on models, etc., need to be addressed. This paper describes an open architecture to developing simulations for engineering design in a distributed and collaborative environment, identifies a set of key issues raised in this architecture, and presents the techniques employed in our solution.     

Five-axis pencil-cut planning and virtual prototyping with 5-DOF haptic interface

In this paper, techniques of 5-axis pencil-cut machining planning with a 5-DOF (degree of freedom) output haptic interface are presented. Detailed techniques of haptic rendering and tool interference avoidance are discussed for haptic-aided 5-axis pencil-cut tool path generation. Five-axis tool path planning has attracted great attention in CAD/CAM and NC machining. For efficient machining of complex surfaces, pencil-cut uses relatively smaller tools to remove the remaining material at corners or highly curved regions that are inaccessible with larger tools. As a critical problem for 5-axis pencil-cut tool path planning, the tasks of tool orientation determination and tool collision avoidance are achieved with a developed 5-DOF haptic interface. A Two-phase rendering approach is proposed for haptic rendering and force-torque feedback calculation with haptic interface. A Dexel-based volume modeling method is developed for global tool interference avoidance with surrounding components in a 5-axis machining environment. Hardware and software implementation of the haptic pencil-cut system with practical examples are also presented in this paper. The presented technique can be used for CAD/CAM, 5-axis machining planning and virtual prototyping.     

The role of interfaces,product models and data formats for the integrated use of CAD and for the integration of CAD/CAM

A reference model is presented, which describes the global functionality of a CAD system in a manufacturing environment. The different interfaces in such a model, their functionality and their contribution to the integration of CAD in a given environment are presented as well. Some standards (existing or under development) to be located in such a framework (e.g. IEEE 488 Bus, PDV Bus, ETHERNET Bus, GKS, VDM, VDI, IGES, etc.) are addressed, and the role of product models and dialogue programming based on dialogue cells is discussed in detail.     

Preparing undergraduate students for work in virtual product development teams

The development of innovative and competitive products and mastery of IT&T technologies are crucial for a company's long-term success in the global market. The main flag bearers for development are product developers, but it is questionable whether the existing systems are appropriate for the education of such professionals. For example, one study found large deficiencies concerning their skills in group interaction and ability to translate thoughts into action. Based on these and similar findings, a decision was made to organize an international course that would help students become competent members of product development teams. Integrated product development is a demanding and complex activity as it is, and its level of difficulty is additionally increased by the ever-changing business environment, primarily by functional associating of geographically disperse human resources. The paper describes the E-GPR (European Global Product Realization) course program, the used IT&T technologies, the way international teams were formed and the experiences and findings of the students, company representatives and lecturers who participated in this course. The authors believe that realism is the main strength of the course. Based on positive responses of all participants, the organizers decided to continue and further improve the E-GPR course.     

Web-based morphological charts for concept design in collaborative product development

Morphological Chart Analysis is one of the formal design tools enabling collaborative product development. It is widely accepted in the textbooks and by practitioners as an effective technique for conceptual design of products, processes, and systems. This paper proposes to exploit the Web technology to implement the morphological chart analysis method on the Internet/Intranet. A prototype system, consisting of a concept browser/editor, a functional analyzer, a concept generator, a concept assessor, and all linked to a central concept database, is demonstrated. Parties concerned in product development are able to contribute in different locations to the same project. In addition to project team members, even experienced customers and potential suppliers are able to contribute their ideas to the concept base using the concept browser/editor. The incorporation of various decision-making activities of concept design into one integrated Web-based system allows the designer to choose the most appropriate idea from potential alternatives in an objective and systematic way.     

Design formalism for collaborative assembly design

Joints in product design are common because of the limitations of component geometric configurations and material properties, and the requirements of inspection, accessibility, repair, and portability. Collaborative product design is emerging as a viable alternative to the traditional design process. The collaborative assembly design (AsD) methodologies are needed for distributed product development. Existing AsD methodologies have limitations in capturing the non-geometric aspects of designer's intent on joining and are not efficient for a collaborative design environment. This paper introduces an AsD formalism and associated AsD tools to capture joining relations and spatial relationship implications. This AsD formalism allows the joining relations to be modeled symbolically for computer interpretation, and the model can be used for inferring mathematical and physical implications. An AsD model generated from the AsD formalism is used to exchange AsD information transparently in a collaborative AsD environment. An assembly relation model and a generic assembly relationship diagram are to capture assembly and joining information concisely and persistently. As a demonstration, the developed AsD formalism and AsD tools are applied on a connector assembly with arc weld and rivet joints.     

Knowledge integration and sharing for collaborative molding product design and process development

This study presents a systematic approach to developing a knowledge integration and sharing mechanism for collaborative molding product design and process development. The proposed approach includes the steps of (i) collaborative molding product design and process development process modeling, (ii) an ontology-based knowledge model establishment, (iii) knowledge integration and sharing system framework design, (iv) ontology-based knowledge integration and sharing methods development, and (v) ontology-based knowledge integration and sharing mechanism implementation. The mechanism can support collaborative molding product design and process development by providing functions of knowledge integration and sharing. Results of this study facilitate the knowledge integration and sharing of collaborative molding product design and process development to satisfy the product knowledge demands of participants, and thus increase molding product development capability, reduce molding product development cycle time and cost, and ultimately increase molding product marketability.     

High-level design for user and component interfaces

Component-based software architecture is very important for current software engineering practice because (a) it is the basis for re-use of software at the component level, and (b) in distributed systems, the physical distribution of an application over separate computers represents a decomposition of the application. Typical e-commerce applications consist of various components sometimes belonging to different organizations, and presenting different user interfaces to various categories of users. We review in this paper the current trend in standards for inter-component communication in distributed systems, including various forms of remote procedure calls (RPC) and message passing, and paradigms for describing and implementing user interfaces in the Web environment. We discuss whether the user interface can also be described, at an abstract level, by RPC primitives. In the second part of the paper, we discuss the importance of indicating which party is responsible for making certain decisions for selecting control flow alternatives and certain parameter values. This leads to some guidelines for describing system behavior scenarios at the requirements level. We also discuss how this approach can be integrated with screen-oriented behavior definitions.     

Feature extraction and feature based design approaches in the development of design interface for process planning

The quest for completely automated process planning systems has exposed the lack of techniques capable of automatically understanding the stored CAD models in a manner suitable for process planning. Most current generations of process planning systems have used the ability of humans to translate the part drawing requirements into a form suitable for computer aided process planing. Recently, research advances have been made to improve the understanding of computer stored 3-D part models. The two approaches used are feature recognition and feature based design. This paper presents a state of the art review of feature recognition techniques developed and presents feature based design as an alternative. Process planning systems developed using both approaches are presented.     

Ontology-based assembly design and information sharing for collaborative product development

To realize a truly collaborative product design and development process, effective communication among design collaborators is a must. In other words, the design intent that is imposed in a product design should be seized and interpreted properly; heterogeneous modeling terms should be semantically processed both by design collaborators and intelligent systems. Ontologies in the Semantic Web can explicitly represent semantics and promote integrated and consistent access to data and services. Thus, if an ontology is used in a heterogeneous and distributed design collaboration, it will explicitly and persistently represent engineering relations that are imposed in an assembly design. Design intent can be captured by reasoning, and, in turn, as reasoned facts, it can be propagated and shared with design collaborators. This paper presents a new paradigm of ontology-based assembly design. In the framework, an assembly design (AsD) ontology serves as a formal, explicit specification of assembly design so that it makes assembly knowledge both machine-interpretable and to be shared. An Assembly Relation Model (ARM) is enhanced using ontologies that represent engineering, spatial, assembly, and joining relations of assembly in a way that promotes collaborative assembly information-sharing environments. In the developed AsD ontology, implicit AsD constraints are explicitly represented using OWL (Web Ontology Language) and SWRL (Semantic Web Rule Language). This paper shows that the ability of the AsD ontology to be reasoned can capture both assembly and joining intents by a demonstration with a realistic mechanical assembly. Finally, this paper presents a new assembly design information-sharing framework and an assembly design browser for a collaborative product development.     

A collaborative design platform for new alloy material development

To overcome the shortcomings of the conventional trial and error mode for new material development, a full-process collaborative design platform for steel rolling is developed based on an industrial internet of things (IIoT) system in this study. Equipment, process and product entities are modeled in both the physical domain and the cyber domain. A systematic data-driven Mamdani-type fuzzy modeling methodology is proposed to map the relationship between material chemical compositions, organizational structures, process parameters and mechanical performances. The proposed methodology employs a random forest (RF) algorithm to select important parameters from mechanism models, simulation models and production process variables, utilizes a K-means algorithm to merge diverse steel grades into sub-clusters, and implements a multi-objective particle swarm optimization (MOPSO) algorithm to further improve the fuzzy model in terms of both the structure and the membership function parameters. A dataset of 3500 steel coils collected by the prototype platform built in a large hot rolling mill is used to evaluate the performance of the proposed approach. Experiment results show that the proposed methodology performs well in predicting the yield strength, tensile strength and elongation, with the coverage probability over 90% under 10% deviation and about 70% under 5% deviation on average.     

A collaborative and integrated platform to support distributed manufacturing system using a service-oriented approach based on cloud computing paradigm

Today's manufacturing enterprises struggle to adopt cost-effective manufacturing systems. Overview of the recent manufacturing enterprises shows that successful global manufacturing enterprises have distributed their manufacturing capabilities over the globe. The successes of global manufacturing enterprises depend upon the entire worldwide integration of their product development processes and manufacturing operations that are distributed over the globe. Distributed manufacturing agents' collaboration and manufacturing data integrity play a major role in global manufacturing enterprises' success. There are number of works, conducted to enable the distributed manufacturing agents to collaborate with each other. To achieve the manufacturing data integrity through manufacturing processes, numbers of solutions have been proposed which one of the successful solutions is to use ISO 10303 (STEP) standard. However, adopting this standard one can recognize antonym effects of integration and collaboration approaches that weaken both integration and collaboration capabilities of manufacturing agents. In our latest work, we had developed an integrated and collaborative manufacturing platform named LAYMOD. Albeit the platform in question was through enough to be applied in various collaborative and integrated CAx systems, its embedded structure hampers its application for collaboration in distributed manufacturing systems. To achieve an integrated and collaborative platform for distributed manufacturing agents, this paper proposes a service-oriented approach. This approach is originated from cloud computing paradigm known as one of the technologies which enables a major transformation in manufacturing industry. Also, to maintain the product data integration based on the STEP standard, a new service-oriented approach is proposed. This approach is in parallel to the new capability of the STEP standard for supporting XML data structures. The result is a new platform named XMLAYMOD. XMLAYMOD is able to support distributed manufacturing collaboration and data integration based on the STEP standard. The different aspects of this platform to fulfill the requirements of distributed collaboration and also to overcome the lacks of the STEP standard are discussed through a brief case study.     

A model-driven and task-oriented method for the development of collaborative systems

Groupware systems are usually difficult to design when following traditional methodologies and approaches for single user systems. In this regard, model-driven approaches have been gaining attention in recent years. In accordance with this paradigm, we developed the SpacEclipse method in a previous work, which is a method for developing collaborative modeling groupware based on the plug-ins in the Eclipse Modeling Project. However, this method presents some deficiencies that we have tried to overcome in this work. In order to achieve this goal, we have chosen the CIAM methodology, which allows the modeling of collaboration, users, tasks, sessions and interactive issues and which is also supported by Eclipse-based tools. In this paper, we explain how the integration of CIAM elements in the SpacEclipse method has been carried out and resulted in a new method with its own methodological, conceptual and technological frameworks. To prove the validity of the method, we have applied it to a re-engineering process in the development of an existing tool.