Simulation study of a hybrid absorber–heat exchanger using hollow fiber membrane module for the ammonia–water absorption cycle

An innovative hybrid hollow fiber membrane absorber and heat exchanger (HFMAE) made of both porous and nonporous fibers is proposed and studied via mathematical simulation. The porous fibers allow both heat and mass transfers between absorption solution phase and vapor phase, while the nonporous fibers allow heat transfer between absorption solution phase and cooling fluid phase only. The application of HFMAE on an ammonia–water absorption heat pump system as a solution-cooled absorber is analyzed and compared to a plate heat exchanger falling film type absorber (PHEFFA). The substantially higher amount of absorption obtained by the HFMAE is made possible by the vast mass transfer interfacial area per unit device volume provided. The most dominant factor affecting the absorption performance of the HFMAE is the absorption solution phase mass transfer coefficient. The application of HFMAE as the solution-cooled absorber and the water-cooled absorber in a typical ammonia–water absorption chiller allows the increase of COP by 14.8% and the reduction of the overall system exergy loss by 26.7%.     

Thermodynamic modeling of an ammonia–water absorption chiller

This article develops a general thermodynamic framework for the modeling of an irreversible absorption chiller at the design point, with application to a single-stage ammonia–water absorption chiller. Component models of the chiller have been assembled so as to quantify the internal entropy production and thermal conductance (UA) in a thermodynamically rigorous formalism, which is in agreement with the simultaneous heat-and-mass transfer processes occurring within the exchangers. Local thermodynamic balance (viz. energy, entropy, and mass balance) and consistency within the components is respected, in addition to the overall thermodynamic balance as determined by the inlet and outlet states of the components. For the absorbers, Colburn-and-Drew mass transfer equations are incorporated to describe the absorption process. Furthermore, the impact of various irreversibilities on the performance of chiller is also evaluated through the use of a general macroscopic equation.     

Mass transfer characteristics of a structured packing for ammonia rectification in ammonia–water absorption refrigeration systems

In ammonia–water absorption refrigeration systems a purification process of the vapours produced in the generator is required. One type of equipment to carry out the purification process is a packed column. However, detailed experimental studies at the normal operating conditions found in ammonia–water absorption refrigeration systems have not been found. An experimental facility has been designed and built to study the ammonia–water rectification in packed columns. Experimental tests have been performed at the normal operating conditions found in the high-pressure stage of a small power ammonia–water absorption refrigeration system. In this paper, the experimental set-up is described and experimental results of the height equivalent to a theoretical plate (HETP) and the volumetric mass transfer coefficient of a rectifying section with the Sulzer BX packing are presented. The HETP values and the experimental mass transfer coefficients are compared with different data and correlations proposed in the literature; it has been found that the differences are appreciable.     

Numerical investigation of a diffusion absorption refrigeration cycle

A thermodynamic model was developed for an ammonia–water diffusion absorption refrigeration (DAR) cycle with hydrogen or helium as the auxiliary inert gas, manufactured by Electrolux Sweden (currently known as Dometic). The performance of the system was examined parametrically by computer simulation. Mass and energy conservation equations were developed for each component of the cycle and solved numerically. The model was validated by comparison with previously published experimental data for DAR systems. Investigation of cycle performance under different conditions indicated that the best performance was obtained for a concentration range of the rich solution of 0.2–0.3 ammonia mass fraction and that the recommended concentration of the weak solution was 0.1. It was also found that as the degree of rectification decreased, the performance of the DAR cycle decreased. Finally, the study showed that helium was superior to hydrogen as the inert gas: the coefficient of performance of a DAR unit working with helium was higher by up to 40% than a cycle working with hydrogen.     

Visualization of bubble behavior and bubble diameter correlation for NH3–H2O bubble absorption

The objectives of this paper are to visualize the bubble behavior for an ammonia–water absorption process, and to study the effect of key parameters on ammonia–water bubble absorption performance. The orifice diameter, orifice number, liquid concentration and vapor velocity are considered as the key parameters. The departing bubbles tend to be spherical for surface tension dominant flow, and the bubbles tend to be hemispherical for inertial force dominant flow. A transition vapor Reynolds number is observed at a balance condition of internal absorption potential (by the concentration difference) and external absorption potential (by the vapor inlet mass flow rate). As the liquid concentration increases, the transition Reynolds number and the initial bubble diameter increase. The initial bubble diameter increases with an increase of the orifice diameter while it is not significantly affected by the number of orifices. Residence time of bubbles increases with an increase in the initial bubble diameter and the liquid concentration. This study presents a correlation of initial bubble diameter with ±20% error band. The correlation can be used to calculate the interfacial area in the design of ammonia-water bubble absorber.     

Absorption chiller crystallization control strategies for integrated cooling heating and power systems

The concept of an air-cooled absorption chiller system is attractive because the cooling tower and the associated installation and maintenance issues can be avoided. However, crystallization of the LiBr–H₂O solution then becomes the main challenge in the operation of the chiller, since the air-cooled absorber tends to operate at a higher temperature and concentration level than the water-cooled absorber due to the relative heat transfer characteristics of the coolant. This leads to crystallization of the working fluid. The paper focuses on the crystallization issues and control strategies in LiBr–H₂O air-cooled absorption chillers. As a result a novel application opportunity is proposed for the integration of absorption chillers into cooling, heating and power (CHP) systems. This new methodology allows for air cooler operation while avoiding crystallization.     

Distillation column configurations in ammonia–water absorption refrigeration systems

In ammonia–water absorption refrigeration systems a purification process to reduce the water content in the vapour leaving the generator is required. During this process the water content in the vapour must be reduced to a minimum, otherwise it tends to accumulate in the evaporator and strongly deteriorates the efficiency of the system. The vapour purification can be carried out by partial condensation, by establishing a liquid–vapour counter flow or by combining both methods. In systems with partial condensation, the distillation column can be composed of one or more rectifiers using different cooling mediums, and the rectifying and stripping sections. In complete condensation systems only the rectifying and stripping sections can be used. Therefore different distillation column arrangements should be considered. This paper presents a study of several distillation column configurations for single stage ammonia–water absorption refrigeration systems with partial and complete condensation. In order to evaluate and compare the different configurations, a parameter that indicates the ratio of the ammonia vapour concentration increase in each part of the column to the total ammonia purification has been defined. The analysis has been based on the system COP. Finally the efficiency in each part of the column has been calculated to estimate its design requirements.     

Methodology for thermal design of novel combined refrigeration/power binary fluid systems

Refrigeration cogeneration systems which generate power alongside with cooling improve energy utilization significantly, because such systems offer a more reasonable arrangement of energy and exergy “flows” within the system, which results in lower fuel consumption as compared to the separate generation of power and cooling or heating. This paper proposes several novel systems of that type, based on ammonia–water working fluid. Importantly, general principles for integration of refrigeration and power systems to produce better energy and exergy efficiencies are summarized, based primarily on the reduction of exergy destruction. The proposed plants analyzed here operate in a fully-integrated combined cycle mode with ammonia–water Rankine cycle(s) and an ammonia refrigeration cycle, interconnected by absorption, separation and heat transfer processes. It was found that the cogeneration systems have good performance, with energy and exergy efficiencies of 28% and 55–60%, respectively, for the base-case studied (at maximum heat input temperature of 450 °C). That efficiency is, by itself, excellent for cogeneration cycles using heat sources at these temperatures, with the exergy efficiency comparable to that of nuclear power plants. When using exhaust heat from topping gas turbine power plants, the total plant energy efficiency can rise to the remarkable value of about 57%. The hardware proposed for use is conventional and commercially available; no hardware additional to that needed in conventional power and absorption cycles is needed.     

A novel experimental investigation of a solar cooling system in Madrid

This paper reports novel experimental results derived through field testing of a part load solar energized cooling system for typical Spanish houses in Madrid during the summer period of 2003. Solar hot water was delivered by means of a 49.9 m² array of flat-plate collectors to drive a single-effect (LiBr/H₂O) absorption chiller of 35 kW nominal cooling capacity. Thermal energy was stored in a 2 m³ stratified hot water storage tank during hours of bright sunshine. Chilled water produced at the evaporator was supplied to a row of fan coil units and the heat of condensation and absorption was rejected by means of a forced draft cooling tower. Instantaneous, daily and period energy flows and energy balance in the installation is presented. System and absorption machine temperature profiles are given for a clear, hot and dry day's operation. Daily and period system efficiencies are given. Peak insolation of 969 W m⁻² (at 12:30 solar time on 08/08/03) produced 5.13 kW of cooling at a solar to cooling conversion efficiency of 11%. Maximum cooling capacity was 7.5 kW. Cooling was provided for 8.67 h and the chiller required a threshold insolation of 711 W m⁻² for start-up and 373 W m⁻² for shut-down. A minimum hot water inlet temperature to the generator of 65 °C was required to commence cold generation, whereas at 81 °C, 6.4 kW of cooling (18.3% of nominal capacity) was produced. The absorption refrigeration machine operated within the generation and absorption temperature ranges of 57–67 and 32–36 °C, respectively. The measured maximum instantaneous, daily average and period average COP were 0.60 (at maximum capacity), 0.42 and 0.34, respectively. Energy flows in the system are represented on a novel area diagram. The results clearly demonstrate that the technology works best in dry and hot climatic conditions where large daily variations in relative humidity and dry bulb temperature prevail. This case study provides benchmark data for the assessment of other similar prototypes and for the validation of mathematical models.     

ABSIM — modular simulation of advanced absorption systems

The computer code ABSIM has been developed for simulation of absorption systems in a flexible and modular form, making it possible to investigate various cycle configurations with different working fluids. Based on a user-supplied cycle diagram, working fluid specification and given operating conditions, the program calculates the temperature, flowrate, concentration, pressure and vapor fraction at each state point in the system and the heat duty at each component. The modular structure of the code is based on unit subroutines containing the governing equations for the system's components. A main program calling these subroutines links the components together according to the cycle diagram. The system of equations for the entire cycle is thus established, and a mathematical solver routine is employed to solve them simultaneously. Property subroutines contained in a separate database serve to provide thermodynamic properties of the working fluids.ABSIM has been employed over the past decade by many users worldwide to simulate a variety of absorption systems in different multi-effect configurations and working fluids. The paper will describe the current capabilities of the program and recent improvements made in it. Improvements to the method of cycle specification and solution have enhanced considerably the convergence capability with large and complex cycles. Additional units and working fluids have been added, resulting in much-enhanced simulation capability and applicability. A Windows version has recently been developed with an improved user-interface, which enhances user-friendliness considerably. It makes it possible to create the cycle diagram on the computer screen, supply the data interactively, observe the results superimposed on the cycle diagram and plot them. The paper describes examples of simulation results for several rather complex cycles, including lithium bromide–water double-, triple- and quadruple-effect cycles and ammonia–water GAX, branched GAX and vapor exchange (VX) cycles.     

Performance of diffusion absorption refrigeration cycle with organic working fluids

A diffusion absorption refrigeration (DAR) cycle is driven by heat and utilizes a binary solution of refrigerant and absorbent as working fluid, together with an auxiliary inert gas. Commercial DAR systems operate with ammonia–water solution and hydrogen or helium as the inert gas. In this work, the performance of a simplified DAR system working with an organic absorbent (DMAC – dimethylacetamide) and five different refrigerants and helium as inert gas was examined numerically, with the aim of lowering the generator temperature and system pressure along with a non-toxic refrigerant The refrigerants were: chlorodifluoromethane (R22), difluoromethane (R32), 2-chloro-1,1,1,2-tetrafluoroethane (R124), pentafluoroethane (R125) and 1,1,1,2-tetrafluoroethane (R134a). The results were compared with the performance of the same system working with ammonia–water and helium. Similar behavior was found for all systems, regarding the coefficient of performance (COP) and rich and poor solution concentrations as functions of generator temperature. It was found that typical generator temperature with the new substances was 150 °C, yet lower COPs, higher evaporator temperatures and lower condensation temperature of about 40 °C governed these systems.     

Development of a slug flow absorber working with ammonia-water mixture: part I—flow characterization and experimental investigation

This study deals with an experimental investigation for a counter-current slug flow absorber, working with ammonia–water mixture, for significantly low solution flow rate conditions that are required for operating as the GAX (generator absorber heat exchanger) cycle. It is confirmed that the slug flow absorber operates well at the low solution flow rate conditions. From visualization results of the flow pattern, frost flow just after the gas inlet, followed by slug flow with well-shaped Taylor bubble, is observed, while dry patch on the tube wall are not observed. The liquid film at the slug flow region has smooth gas–liquid interface structure without apparent wavy motion. The local heat transfer rate is measured by varying main parameters, namely, ammonia gas flow rate, solution flow rate, ammonia concentration of inlet solution and coolant inlet conditions. The heat transfer rate while absorption is taking place is higher than that after absorption has ended. The absorption length is greatly influenced by varying main parameters, due to flow conditions and thermal conditions.     

Multi-bed regenerative adsorption chiller — improving the utilization of waste heat and reducing the chilled water outlet temperature fluctuation

A multi-bed regenerative adsorption chiller design is proposed. The concept aims to extract the most enthalpy from the low-grade waste heat before it is purged into the drain. It is also able to minimise the chilled water temperature fluctuation so that downstream temperature smoothing device may be downsized or even eliminated in applications where tighter temperature control may be required. The design also avoids a master-and-slave configuration so that materials invested are not under-utilised. Because of the nature of low-grade waste heat utilization, the performance of adsorption chillers is measured in terms of the recovery efficiency, η instead of the conventional COP. For the same waste heat source flowrate and inlet temperature, a four-bed chiller generates 70% more cooling capacity than a typical two-bed chiller. A six-bed chiller in turn generates 40% more than that of a four-bed chiller. Since the beds can be triggered into operation sequentially during start-up, the risk of ice formation in the evaporator during start-up is greatly reduced compared with that of a two-bed chiller.     

Experimental characterization of the rectification process in ammonia–water absorption systems with a large-specific-area corrugated sheet structured packing

In this paper, the mass transfer performance of a large-specific-area corrugated sheet structured packing for ammonia–water absorption refrigeration systems (AARS) is reported. An experimental facility was used to test the performance of the packing. Experimental results of the temperature, ammonia concentration and mass flow rate of the rectified vapour are presented and discussed for different operating conditions including reflux ratio values from 0.2 to 1. The volumetric vapour phase mass transfer coefficient is calculated from the measured data and compared with different correlations found in the literature. A new correlation is proposed which was fitted from the experimental data. Finally, a comparison is made between the actual packing height used in the experimental setup and the height required to obtain the same ammonia rectification in AARS with different packings previously tested by the authors.     

Heat transfer enhancement by Marangoni convection in the NH3–H2O absorption process

The objectives of this paper are to quantify the effect of Marangini convection on the absorption performance for the ammonia–water absorption process, and to visualize Marangoni convection that is induced by adding a heat transfer additive, n-octanol. A real-time single-wavelength holographic interferometer is used for the visualization using a He–Ne gas laser. The interface temperature is always the highest due to the absorption heat release near the interface. It was found that the thermal boundary layer (TBL) increased faster than the diffusion boundary layer (DBL), and the DBL thickness increased by adding the heat transfer additive. At 5 s after absorption started, the DBL thickness for 5 mass% NH₃ without and with the heat transfer additive was 3.0 and 4.5 mm, respectively. Marangoni convection was observed near the interface only in the cases with heat transfer additive. The Marangoni convection was very strong just after the absorption started and it weakened as time elapsed. It was concluded that the absorption performance could be improved by increasing the absorption driving potential (x_vb−x_vi) and by increasing the heat transfer additive concentration. The absorption heat transfer was enhanced as high as 3.0–4.6 times by adding the heat transfer additive that generated Marangoni convection.     

Mass transfer correlation of NH3–H2O bubble absorption

The objectives of this paper are to study the effect of key parameters on absorption performance and to develop an experimental correlation of mass transfer coefficient for ammonia–water bubble absorption. The orifice diameter, liquid concentration and vapor velocity are considered as the key parameters. This study successfully visualized the bubble behavior and measured the volumetric diameter of bubbles during the bubble absorption process. The bubble absorption is grouped into two processes, bubble growth (process I) and bubble disappearance (process II), respectively. The following conclusions were drawn from the present study. A new experimental correlation for the volumetric bubble diameter was proposed with ±15% error band, which could be applied to calculate the mass transfer coefficient. The mass transfer coefficient increased with a decrease of the liquid concentration. In process II, the mass transfer coefficient increased with an increase of the Galileo number. Finally, experimental correlations of mass transfer coefficient were developed for processes I and II with ±18% error bands.     

A general thermodynamic framework for understanding the behaviour of absorption chillersCadre thermodynamique facilitant la compréhension du comportement des refroidisseurs à absorption

In this article, a general definition of the process average temperature has been developed, and the impact of the various dissipative mechanisms on 1/COP of the chiller evaluated. The present component-by-component black box analysis removes the assumptions regarding the generator outlet temperature(s) and the component effective thermal conductances. Mass transfer resistance is also incorporated into the absorber analysis to arrive at a more realistic upper limit to the cooling capacity. Finally, the theoretical foundation for the absorption chiller T–s diagram is derived. This diagrammatic approach only requires the inlet and outlet conditions of the chiller components and can be employed as a practical tool for system analysis and comparison.     

Energy and exergy analysis of single effect and series flow double effect water–lithium bromide absorption refrigeration systems

In this paper, the energy and exergy analysis of single effect and series flow double effect water–lithium bromide absorption systems is presented. A computational model has been developed for the parametric investigation of these systems. Newly developed computationally efficient property equations of water–lithium bromide solution have been used in the computer code. The analysis involves the determination of effects of generator, absorber and evaporator temperatures on the energetic and exergetic performance of these systems. The effects of pressure drop between evaporator and absorber, and effectiveness of heat exchangers are also investigated. The performance parameters computed are coefficient of performance, exergy destruction, efficiency defects and exergetic efficiency. The results indicate that coefficient of performance of the single effect system lies in range of 0.6–0.75 and the corresponding value of coefficient of performance for the series flow double effect system lies in the range of 1–1.28. The effect of parameters such as temperature difference between heat source and generator and evaporator and cold room have also been investigated. Irreversibility is highest in the absorber in both systems when compared to other system components.     

Twin screw oil-free wet compressor for compression–absorption cycle

The performance of a twin screw compressor operating under wet (two-phase) compression conditions in an ammonia–water compression absorption heat pump cycle is investigated both theoretically and experimentally. The paper reports on the influence of the location of liquid intake or, depending what applies, injection angle and mass flow rate of the injected liquid on compressor performance. Labyrinth seals separate the oil-free process side from oil lubricated bearing housing. Labyrinth seals leakage is modelled and its impact on performance is theoretically and experimentally investigated. The need for liquid injection from the discharge side to obtain acceptable performance is discussed based on experimental results.     

Thermodynamic properties of lithium bromide–water solutions at high temperatures

Emerging triple-effect LiBr–water absorption chillers operate at higher temperatures and pressures than traditional double-effect chillers. However, there is not enough data about thermodynamic properties of LiBr–water solutions at such high temperatures. Using recently measured data of vapor pressure and heat capacity, we have developed the equations which can calculate the vapor pressure, enthalpy and entropy of LiBr solutions at such high temperatures. The developed equations are valid from concentrations of 40–65 wt.% and also from temperatures of 40–210°C. These equations will be very helpful for the modeling and design of triple-effect LiBr–water chillers.