Effects of water vapor on gas permeation and separation properties of MFI zeolite membranes at high temperatures

Understanding the effects of water vapor on gas permeation and separation properties of MFI zeolite membranes, especially at high temperatures, is important to the applications of these zeolite membranes for chemical reactions and separation involving water vapor. The effects of water vapor on H₂ and CO₂ permeation and separation properties of ZSM‐5 (Si/Al ～ 80) zeolite and aluminum‐free silicalite membranes were studied by comparing permeation properties of H₂ and CO₂ with the feed of equimolar H₂/CO₂ binary and H₂/CO₂/H₂O ternary mixtures in 300–550°C. For both membranes, the presence of water vapor lowers H₂ and CO₂ permeance to the same extent, resulting in negligible effect on the H₂/CO₂ separation factor. The suppression effect of water vapor on H₂ and CO₂ permeation is larger for the less hydrophobic ZSM‐5 zeolite membrane than for the hydrophobic silicalite membrane, and, for both membranes, is stronger at lower temperatures and higher water vapor partial pressures. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Effect of plasma polymer deposition methods on copper corrosion protection

The behavior of plasma polymer coating for Cu corrosion protection was investigated in dc cathodic polymerization, with and without anode magnetron enhancement, af magnetron glow discharge polymerization, and rf glow discharge polymerization. The combination of visual and scanning electron microscopy observations established general trends in an accelerated wet/dry cycle corrosion testing environment containing 0.1N chloride ions. Dc anodic magnetron cathodic polymerization of TMS offered the best Cu corrosion protection due to an enhanced deposition uniformity and adhesion of the deposited plasma polymer to the Cu substrate. No corrosion was observed after 25 wet/dry cycle accelerated corrosion tests when uncoated Cu suffered a severely generalized attack in one cycle. Superior corrosion protection was also performed by an af plasma polymerized coating of C₄F₁₀ + H₂ (1 : 1) at a low-energy input density and of methane at high-energy input and high deposition thickness carried out in the range of this study. The application of plasma polymers which showed high water vapor permeation resistance and surface dynamic stability ǵreatly reduced the pitting densities. © 1996 John Wiley & Sons, Inc.     

Separation of Water/Ethanol Vapor Mixtures through Chitosan and Crosslinked Chitosan Membranes

Abstract

The separation of water/ethanol vapor mixtures through chitosan membranes and crosslinked chitosan membranes was studied by means of the vapor permeation technique. The permeation performance was discussed in terms of separation factor and permeation flux. Crosslinking the chitosan membrane by glutaraldehyde enhanced the selectivity. The highest separation factor obtained was 6000 for a crosslinked chitosan membrane with a degree of deacetylation of 100%.     

Effect of ionizing radiation on styrene/acrylonitrile copolymer hollow fiber membranes

A thin layer of highly permeable, nonselective polymer is applied to the surface of an asymmetric membrane to reduce permeability through the membrane pores and defects and to render permeation through the matrix predominant. In environments which contain active moieties, the coating may be swollen and dissolved causing it to lose its effectiveness. The effects of irradiation to induce crosslinking between the hollow fiber membrane and the coating were studied. Fibers were irradiated both before and after coating with polydimethylsiloxane. Radiation dosages at 10, 25, and 50 Mrads were used. The increased stabilities of the crosslinked coating and substrate were reflected by the higher retention of H₂/CH₄ separation factor after exposure to a solvent (i.e., isopentane) which dissolves the coating. The results also suggest that ionizing radiation also alters the structure and morphology of the dense selective layer on the surface of the styrene/acrylonitrile copolymer hollow fiber.     

Catalytic Fabrication of SiC/SiO2 coated graphite and its behaviour in Al2O3–C castable systems

SiC/SiO₂ coated graphite was prepared via a combined sol-gel coating and catalytic conversion route, using graphite flake and tetraethyl orthosilicate as the starting materials, and Fe(NO₃)₃·9H₂O as the catalyst precursor. X-ray diffraction analysis and microstructural examination revealed that a homogeneous coating comprising SiC and cristobalite (SiO₂) and covering the whole surface of graphite was formed. As prepared SiC/SiO₂ coated graphite exhibited better oxidation resistance and water wettability than its uncoated counterpart. Also, oxidation resistance and slag corrosion resistance of a model Al₂O₃–C castable using coated graphite as a carbon source were better than in the case of its counterpart using uncoated graphite.     

Properties and interfacial bonding of regenerated cellulose films coated with polyurethane–chitosan IPN coating

Water-resistant films were prepared by coating a castor oil-based polyurethane–chitosan (PU–CH), in which grafted interpenetrating polymer networks (IPNs) were produced, on a regenerated cellulose (RC) film. The tensile strengths of the coated films cured at 90°C for 5 min reached 853 kg cm⁻² (dry state) and 503 kg cm⁻² (wet state) and were obviously higher than those of the films of uncoated and coated with PU coating. Moreover, the coated films have excellent water resistivity, low vapor permeability, and good size stability, and their optical transmittance is even better than that of the RC film in the range of 400–800 nm. The interfacial structure of the coated films was investigated by using spectroscopy infrared, ultraviolet spectroscopy, transmission electron microscopy, and electron probe microanalysis. It was shown that the strong interfacial bonding with chemical and hydrogen bonds between the RC film and the coating exists. The PU prepolymer in the IPN coating penetrated through the interface into the RC film and partly crosslinked with the cellulose, forming a semi-IPNs. The chitosan in the PU–CH coating plays an important role not only in accelerating the cure of the coating but also in improving the mechanical properties and biodegradability of the coated film. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1313–1319, 1998     

Styrene and butyl methacrylate copolymers and their application in leather finishing

Homopolymers and copolymers of styrene and butyl methacrylate were synthesized with different ratios by an emulsion polymerization technique with K₂S₂O₈/NaHSO₃ as the redox initiation system and sodium dodecyl sulfate as the emulsifier at 60°C for 3 h. The effects of different monomer ratios on the kinetics of emulsion polymerization and polymer viscosity were studied. These copolymers were applied to leather surfaces with a hand coater to a thickness of 18 μm. The effects of the coatings on the leather surfaces were evaluated through the measurement of physical and mechanical properties of coated and uncoated leather. IR spectra showed new bands characteristic of styrene and butyl methacrylate, which disappeared in the spectrum of uncoated leather. The physical and mechanical results showed that the water absorption content decreased with increasing styrene content, and the water vapor permeability of the coated leather was less than that of the uncoated leather; however, it was still in the acceptable range. The results indicated improvements in the tensile strength and elongation (%) for the coated leather with increases in the butyl methacrylate content. Thermogravimetric analysis showed characteristic improvements in the thermal stability of leather after the coating; its optimum stability was reached when the leather was coated with poly(styrene:butyl methacrylate) (1 : 1). Finally, scanning electron microscopy showed the full grain surface of the leather. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Novel bi-layered nanostructured SiO2/Ag-FHAp coating on biodegradable magnesium alloy for biomedical applications

In this study, a novel bi-layered nanostructured silica (SiO₂)/ silver-doped fluorohydroxyapatite (Ag-FHAp) coating was deposited on biodegradable Mg-1.2Ca-4.5Zn alloy via physical vapor deposition (PVD) combined with electrodeposition (ED). The nano-SiO₂ underlayer had a compact columnar microstructure with thickness of around 1 µm while the Ag-FHAp overlayer presented large plate-like crystals accompanied with small rounded particles with thickness about 10 µm. Potentiodynamic polarization test exhibited that the double layer SiO₂/Ag-FHAp coated Mg alloy has superior corrosion resistance compared to uncoated and single layer SiO₂ coated samples. Contact angle measurement showed that Ag-FHAp coating over nano-SiO₂ layers significantly increased surface wettability which is favorable for the attachment of cells. Cytotoxicity tests indicated that the nanostructured SiO₂/Ag-FHAp coating enabled higher cell viability compared to nano-SiO₂ coating and uncoated samples. In addition, bi-layer and single-layer coatings considerably improved the ability of cell attachment than that of the uncoated samples. The cell viability of coated and uncoated samples increased with increasing incubation time. The double layer SiO₂/Ag-FHAp coated biodegradable Mg alloy possessed high corrosion resistance and cytocompatibility and can be considered as a promising material for implant applications.     

Hydrophobicity and Water Vapor Permeability of Ethylene-plasma-coated Whey,Chitosan and Starch Films

Abstract

Water vapor transmission rate was measured on uncoated and ethyfeae-plasma-coated whey (65-93.5% whey protein), on chitosan and starch films and on aluminum-coated chitosan. Surface hydrophobicity was assessed by contact angle measurements, and X-ray photoelectron spectroscopy was used to characterize the coatings. The water vapor transmission rate through the uncoated polymer films was highest for starch and lowest for chitosan. Whey showed intermediate water permeability, with the sample containing 65% whey-protein having the lowest water vapor transmission rate. An improvement in water vapor barrier properties was observed only for the aluminum-coated sample and not for any of the polyethylene-coated samples. It is observed that the penetrating water caused the substrate to swell and the polyethylene coating layer to crack. According to profilometry, the thickness of the polyethylene coating layer was 0.1-1 μm after 15 min exposure time. The coating was hydrophobic and contained almost exclusively carbons typical of linear or crosslinked hydrocarbons. It is suggested that the observed decrease in hydrophobicity with time during the contact angle measurements is due to the reorientation at the surface of carbonyls present in small amounts in the coating.     

Evaluation of the corrosion resistance of Ni-Co-B coatings in simulated PEMFC environment

The corrosion resistance behavior of Ni-Co-B coated carbon steel, Al 6061 alloy and 304 stainless steel was evaluated in simulated proton exchange membrane fuel cell (PEMFC) environment. The phase structure of the NiCoB based alloy was determined by Rietveld analysis. The PEMFC environment was constituted of 0.5 M H₂SO₄ at 60 °C and the evaluation techniques employed included potentiodynamic polarization, linear polarization resistance, open circuit potential measurements and electrochemical impedance spectroscopy. The results showed that in all cases the corrosion resistance of the Ni-Co-B coating was higher than that of the uncoated alloys; about two orders of magnitude with respect to carbon steel and an order of magnitude compared to 304 stainless steel. Except for the uncoated 304 type stainless steel, the polarization curves for the coated specimens did not exhibit a passive region but only anodic dissolution. The corrosion potential value, E_corr, was always nobler for the coated samples than for the uncoated specimens. This was true for the stainless steel in the passive region, but in the active state for the carbon steel and Al 6061 alloy. The corrosion of the underlying alloy occurred due to filtering of the solution through coating defects like microcracks, pinholes, etc. During the filtering process the E_corr value of the coating decreased slowly until it reached a steady state value, close to the E_corr value of the underlying alloy.     

Plasma modification of man‐made cellulose fibers (Lyocell) for improved fiber/matrix adhesion in poly(lactic acid) composites

The present study investigates the influence of different plasma treatments on the tensile characteristics of lyocell fibers and the interfacial interactions of lyocell fibers in a poly(lactic acid) matrix. For the investigations, the fibers were coated by an amine‐functional, nanoporous layer (a‐C:H:N) using a gaseous mixture of NH₃:C₂H₄ of 1:1 and 5:3, respectively, an oxygen‐functional layer (a‐C:H:O) with CO₂:C₂H₄ and CO₂ posttreatment, or an oxygen‐functional layer (a‐C:H:O) comprising hydroxyl groups with H₂O:C₂H₄ and H₂O posttreatment. As reference, uncoated fibers and fibers coated with a crosslinked, amorphous hydrocarbon layer (a‐C:H) without functional group incorporation were investigated. While the different treatments maintained the tensile strength of the lyocell fibers, which were all in the range between 295 and 338 N/mm², the interfacial shear strength, measured by the pull‐out test, was clearly influenced. The best improvement of the fiber/matrix adhesion was obtained by a plasma treatment with a mixture of water vapor and ethylene resulting in an interfacial shear strength of 17.8 N/mm² in comparison to the untreated lyocell fiber with 10.3 N/mm². Amine‐functional plasma polymers (a‐C:H:N) were also found to be suitable for adhesion‐promoting interlayers on lyocell fibers in poly(lactic acid). © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Vapor Permeation and Pervaporation of Aqueous 2‐Propanol Solutions through the Torlon® Poly(amide imide) Membrane

Abstract

In the present study, vapor permeation and pervaporation of aqueous 2‐propanol mixtures were investigated using Torlon^® poly(amide imide) as a membrane material. Torlon membranes preferentially permeated H₂O from aqueous 2‐PrOH mixtures both by vapor permeation and pervaporation. Diffusion experiments led to the conclusion that both solubility selectivity and diffusivity selectivity showed a preference for H₂O. Solubility selectivity is by far the dominant factor governing permselectivity, and as a result, Torlon membranes showed permselectivity toward water in vapor permeation and pervaporation. The present study showed that Torlon^® poly(amide imide) is a membrane material potentially applicable to the dehydration of water miscible organics.     

Anti-coking and anti-carburizing behavior of amorphous AlPO4 coating

The aim of the present study was to examine the anti-coking and anti-carburizing behavior of amorphous AlPO₄ coating. So, aluminum phosphate composition was synthesized by sol-gel process and applied on the AISI 304 stainless steel by dip coating technique. Anti-coking performance was examined in a tube furnace at 1000 °C for 30 min under Ethane (C₂H₆) atmosphere. Carburizing test was performed in a sealed charcoal medium at 1100 °C for a total of 30 h exposure time. Phase composition of the samples was analyzed by X-Ray Diffraction (XRD) after coking and carburizing tests. Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray Spectroscopy (EDS) were employed to study the morphology and elemental analysis of the samples after coke and carbon formation experiments. Microhardness indenter was applied on the cross section of the carbon-exposed specimens to plot the hardness profile through the carburizing zone. The results of the coking experiment revealed catalytic coke formed on the uncoated surface, while irregular spherical coke with no trace of catalytic coke was formed on the coated surface, indicating the great anti-coking performance of the amorphous AlPO₄ coating. The results of pack-carburizing test demonstrated that the thickness of the carbide layer formed on the bare surface was ～10 times greater than that of the coated sample. Hardness measurement for the amorphous AlPO₄ coated sample detected lower values compared to those for the uncoated one at all distances from the surface, indicating less carbon diffusion occurred beneath the coated surface. In overall, the results declared that the amorphous AlPO₄ coating could be a good candidate for surface protection of stainless steel against catalytic coke formation and carbon diffusion.     

Enhancing the thermoelectric properties of powder metallurgically produced BiSbTe alloy through feasible electroless surface coating method

The powder metallurgical techniques capable of powder mass production but lacks in achieving high zT. Therefore, to improve zT, electroless surface coating was performed on water atomized Bi_0.5Sb_1.5Te₃ (BST) powder and stimulated their conducting nature. Surface chemical composition studies displays fine elemental coating on the BST powders and remarkably, the Seebeck coefficient increased till 450 K. The surface coated bulk sample shows greatly improved power factor about ~45% higher than uncoated sample. Indeed, at high temperature we obtained reduced lattice thermal conductivity which confirms the remarkable suppression of bipolar thermal conductivity. Consequently, a maximum zT of 1.16 at 400 K achieved by coated samples which is ~102% enhancement compared to original BST. Also, we attained high average zT of ~0.99 which helps in employing thermoelectric devices across wide temperature. Therefore, electroless surface coating could be a feasible method for improving the properties of mass-produced BST powder.     

UV photo‐stabilization of tetrabutyl titanate for aramid fibers via sol–gel surface modification

Tetrabutyl titanate was used as sol–gel precursor of a nanosized TiO₂ coating to improve the photo‐stability of aramid fibers. The nanosized TiO₂ coating was characterized by XRD and XPS. The influence of the TiO₂ coating on photo‐stability of aramid fibers was investigated by an accelerated photo‐ageing method. The photo‐stability of aramid fiber showed obvious improvement after coating. After 156 h of UV exposure, the coated fibers showed less deterioration in mechanical properties with the retained tensile strength and elongation at break greater than 36 and 50% of the original values, respectively, whereas the uncoated fibers degraded completely and became powdery. SEM analysis showed no significant surface morphological change on the coated fiber after the exposure, while some latitudinal crack fractures appeared on the uncoated aramid fiber. The effect of the nanosized TiO₂ coating was also well demonstrated by examining the difference of distributions of C1s in XPS deconvolution analysis on the surface of uncoated/coated fibers with increasing UV exposure time. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3113–3119, 2007     

The oxidation behavior of MoSi2-CrSi2-Si/SiC coating for C/C composites in H2O-O2-Ar atmosphere: Experiment and first-principle investigation

The MoSi₂-CrSi₂-Si/SiC multi-component coating was prepared by two-step pack cementation on carbon/carbon composites. To investigate the effect of water vapor on the anti-oxidation of the coated samples, two kinds of atmosphere (50%H₂O-50%O₂, 50%O₂-50%Ar) were designed for comparison with a total pressure of 1 atm at 1773 K. The results showed that, after being tested for 10 h, the weight loss of the coated samples in O₂+Ar and H₂O+O₂ were 0.243% and 0.436% respectively. The reasons for different weight losses can be attributed to the water vapor, which could degrade the protective ability of the glass layer formed by SiO₂ and Cr₂O₃ and thereby accelerate the oxidation of MoSi₂ and CrSi₂. Based on the Mulliken analysis calculated by the first principle, the corresponding water vapor corrosion resistance of the prepared coating was in the following order: SiC>MoSi₂>CrSi₂, which was consistent with the experimental phenomenon.     

Preparation of water‐swollen hydrogel membranes for gas separation

Water‐swollen hydrogel (WSH) membranes for gas separation were prepared by the dip‐coating of asymmetric porous polyetherimide (PEI) membrane supports with poly(vinyl alcohol) (PVA)–glutaraldehyde (GA), followed by the crosslinking of the active layer by a solution method. Crosslinked PVA/GA film of different blend compositions (PVA/GA = 1/0.04, 0.06, 0.08, 0.10, 0.12 mol %) were characterized by differential scanning calorimetry (DSC) and their water‐swelling ratio. The swelling behavior of PVA/GA films of different blend compositions was dependent on the crosslinking density and chemical functional groups created by the reaction between PVA and GA, such as the acetal group, ether linkage, and unreacted pendent aldehydes in PVA. The permeation performances of the membranes swollen by the water vapor contained in a feed gas were investigated. The behavior of gas permeation through a WSH membrane was parallel to the swelling behavior of the PVA/GA film in water. The permeation rate of carbon dioxide through the WSH membranes was 10⁵ (cm³ cm^?2 s^?1 cmHg) and a CO₂/N₂ separation factor was about 80 at room temperature. The effect of the additive (potassium bicarbonate, KHCO₃) and catalyst (sodium arsenite, NaASO₂) on the permeation of gases through these WSH membranes was also studied. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1785–1791, 2001     

A study of gas transport through interfacially formed poly(N,N-dimethylaminoethyl methacrylate) membranes

Gas transport through interfacially formed poly(N,N-dimethylaminoethyl methacrylate) membranes was investigated. The membrane performance for the separation of binary CO₂/N₂, CO₂/CH₄ and CO₂/H₂ mixtures was studied, and the coupling effects between the permeating species were evaluated by comparing the permeance of individual components in the mixture with their pure gas permeance. For the permeation of these binary gas mixtures, the presence of CO₂ was shown to influence the permeation of the other components (i.e., N₂, H₂ and CH₄), whereas the permeation of CO₂ was not affected by these components. In consideration that water vapor is often encountered in applications involving CO₂ separation, the presence of water vapor on the membrane permselectivity was also studied. When hydrated, the membrane was shown to be more permeable to CO₂, while the membrane selectivity did not change significantly. Unlike membranes based on size-sieving of penetrant molecules, the present membranes exploit the favorable interactions between the hydrophilic quaternary amines in the membrane and CO₂, especially in the presence of water vapor in the feed.     

A study of surface-coated SiC whiskers on carbon fiber substrates and their properties for diesel particulate filter applications

β-Silicon carbide (β-SiC) whiskers were synthesized on carbon fiber substrates using a chemical vapor infiltration (CVI) vapor-solid (VS) growth mechanism. An additional SiC surface coating process was utilized after whisker deposition by controlling the input gas ratio of the source gas flow and changing the H₂ (hydrogen) diluent gas to N₂ (nitrogen) under the same deposition temperature of 1,300 °C. As the surface coating deposition time increased, whiskers thickness and spherical blunt tips which were seen at the top edge of the whiskers went thicker. Observing the microstructure of the resulting tips by transmission electron microscopy (TEM) revealed that uncoated whiskers showed few stacking faults, whereas surface-coated whiskers were completely filled with stacking faults. The effect of surface coating deposition time was also evaluated by measuring the properties of a filtration system. Specifically, as the surface coating deposition time increased, gas permeability decreased; however, even at 30 min, the gas permeability of the thickest surface coated whisker filters was five times higher than that of cordierite honeycomb, which is currently used in commercial diesel particulate filter (DPF) devices. A specimen that had been surface coated for more than 20 min almost completely maintained its prime line density under high-pressure (5 MPa) gas. Moreover, we confirmed that SiC surface coating on whiskers and carbon fiber substrates enhanced oxidation resistance and filtration efficiency.     

Electrochemical behaviour of thermally sprayed Cr3C2–NiCr coatings in 0.5 M H2SO4 media

The electrochemical behaviour of coated Cr₃C₂–NiCr steel in aerated 0.5 M H₂SO₄ solution was studied by means of electrochemical a.c. and d.c. measurements. A complete structural characterization of the coated steel before and after electrochemical tests was also carried out to access the corrosion mechanism of coated steel, electrolyte penetration through the coating, and to confirm the results obtained using electrochemical techniques. Two types of Cr₃C₂–NiCr coatings produced by a high velocity oxy-fuel spraying system (HVOF) were studied. Differences between coated steels are related to the spraying parameters reflecting their behaviour against corrosion phenomena. The electrochemical behaviour of the coated steel was strongly influenced by porosity and the presence of microcracks in the coating. Once the electrolyte reaches the steel substrate, it corrodes in a galvanic manner resulting in coating detachment from the steel.