Structure of some styrene–divinylbenzene copolymers

Structures of copolymers of styrene and divinylbenzene (50% crosslinking degree) prepared in suspension polymerization in the presence of mixtures of nonsol (heptane or decane) and sol (toluene or tetralin) diluents were investigated. The studies showed that the diluents enriched with nonsol solvents resulted in an increase of pore volumes and posities for the prepared copolymers. The sol diluents affected mainly the gel regions of the polymer matrices. Isotropic swelling of the matrices prepared in the presence of toluene is the opposite of the effect observed for tetralin family copolymers. The virtual difference of both kind of matrices was demonstrated in the sorption of phenol. The tetralin family copolymers were characterized by a prolonged time for column breakthrough. © 1995 John Wiley & Sons, Inc.     

Pore memory of macroporous styrene–divinylbenzene copolymers

The variation of the pore structure of styrene–divinylbenzene (S–DVB) copolymer beads with the drying conditions was investigated. Macroporous S–DVB copolymer beads with various DVB contents were prepared in the presence of toluene‐cyclohexanol mixtures as a diluent. It was found that the pores of 10¹‐nm radius, corresponding to the interstices between the microspheres, collapse upon drying of the copolymers from toluene. The collapsed pores reexpand if the copolymers were dried from methanol. The collapse–reexpansion process of the pores was found to be reversible, indicating that the actual pore structure formed during the crosslinking copolymerization is memorized by the copolymer network. The magnitude of the pore structure variation increased on worsening the polymer–diluent interactions during the gel formation process due to the simultaneous increase in crosslink density distribution. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1055–1062, 1999     

Swelling of porous styrene–divinylbenzene copolymers in water

The swelling capacity of porous styrene–divinylbenzene (DVB) copolymers in water was studied by displacing methanol from the swollen polymer. The copolymers with different amounts of DVB were prepared in the presence of solvents with different solvating powers as inert diluents. Using a solvating solvent or its mixture with a nonsolvent as diluent, most of the obtained copolymers increase their volume in water, and the increase in volume becomes more significant with increasing the degree of crosslinking in some range of the DVB contents. The swelling capacity in water for the same copolymers with a high degree of crosslinking is linearly dependent on the dilution degree in the initial reaction mixture, to some extent. The unusual swelling behaviors in water were explained by the inner strain, which existed mainly in the less crosslinked domains between the highly crosslinked microgel particles, which are released in the course of swelling of the copolymers. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 536–544, 2000     

Porous structure and swelling properties of styrene–divinylbenzene copolymers for size exclusion chromatography

Small spherical particles of styrene–divinylbenzene copolymers have been synthesized by modified suspension polymerization. The effects of divinylbenzene (DVB) contents, dilution degree of the monomers and diluent composition on the porous structure and swelling properties of the copolymers were investigated. Toluene uptakes of macroporous copolymers were considered as a result of three contributions: filling of the fixed pores, expansion of the fixed or collapsed pores, and nuclei swelling and heptane uptakes as a result of the two first contributions. The increase of DVB content in the copolymers synthesized in presence of a solvating diluent (toluene) provoked a decrease on the nuclei swelling. The increase of dilution degree with solvating diluents changed the toluene and heptane uptakes, and when the diluent–copolymer affinity was reduced, the fixed pore volume increased. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1257–1262, 1997     

Heterogeneous styrene–divinylbenzene copolymers in collapsed and reexpanded states

The pore structure of styrene–divinylbenzene (DVB) copolymers formed by phase separation before or after gelation was compared using apparent densities and mercury porosimetry. The copolymers were prepared with di-2-ethylhexyl phthalate (DOP) as diluent. The pore structure of copolymers formed in homogeneous gelation can collapse upon drying in the rubbery state. The collapsed pores have a mean diameter of about 100–200 Å corresponding to the interstices between the microspheres. The collapsed microspheres reexpand again during the sulfonation or chloromethylation reactions, or during the solvent exchange. The pore structure of styrene–DVB networks formed in heterogeneous gelation do not collapse on drying in the swollen state, this being a stable and permanent porosity. The critical crosslink density for transition from homogeneous to the heterogeneous gelation represents a borderline between stable and unstable porosity. The drastical change of swelling and porosity values at the critical crosslink density is due to the collapse of unstable pores.     

Composition analysis of crosslinked styrene–ethylene dimethacrylate and styrene–divinylbenzene copolymers by Raman spectroscopy

A method for the determination of composition and content of pendent double bonds in untreated samples of styrene–ethylene dimethacrylate and styrene–divinylbenzene copolymers from Raman spectra has been developed. By computer treatment of spectra it was shown that Raman spectra are sensitive to the distribution of components in the studied copolymers.     

Mechanical behavior and structure of single beads of homogeneous and macroporous styrene–divinylbenzene copolymers

The stress–stain and ultimate behavior in compression of homogeneous and macroporous beads of styrene–divinylbenzene copolymers has been investigated in the dry state or in equilibrium with toluene, acetone, methanol, and water. The penetration modulus A indicates sensitively the transition from the glassy into the rubbery state induced by an increase in temperature or swelling. For macroporous copolymers, A of the glassy polymers is mainly determined by the porosity P, while in the rubbery region it primarily depends on the matrix structure (degree of crosslinking and concentration and composition of the diluent). The high value of the slope s of the A vs. P dependence (s ～ ?3) for macroporous copolymers is evidence of the complex deformation mechanism (bucking of pore walls). The relative compression at break, ε_b=0.3–0.4, is independent of the composition, and the compressive strength is roughly proportional to the penetration modulus.     

Styrene–divinylbenzene copolymers. II. The conservation of porosity in styrene–divinylbenzene copolymer matrices and derived ion-exchange resins

The collapse of pores in styrene–divinylbenzene copolymers and corresponding ion-exchange resins was studied during the removal of solvating liquids. The process can be followed in a most simple way by measuring the volume of the bead-shaped copolymers upon drying. Other parameters observed during drying were the apparent density and incidently the internal surface. The collapse of pores is considered to be a result of cohesional forces when solvated polymer chains are approaching each other by loss of solvent. The effect will thus be more pronounced in gel-type networks than in porous ones. In porous networks, the effect will be stronger in smaller pores than in larger ones. It is shown that crosslinks, increasing the rigidity of the structures, will favor the conservation of porosity. In ion-exchange resins the pore stability is best when the material is in its lowest state of hydration. Generally, the collapse of pores is a reversible process. The collapsed material can in most cases be reswollen by the proper choice of solvent.     

Heterogeneous styrene–divinylbenzene copolymers. Stability conditions of the porous structures

The change in the porosity of styrene–divinylbenzene (S–DVB) copolymers during drying as a function of the quality of the diluent and of the divinylbenzene (DVB) concentration was investigated after drying the networks from water (maximum porosity) and from toluene (stable porosity). Two different diluents, namely toluene and cyclohexanol, were used in the polymerization system at a fixed volume fraction of the organic phase (0.50). The phase separation in toluene is accompanied by a slight deswelling of the network phase, whereas that in cyclohexanol leads to largely unswollen network phase. The stable porosity increases abruptly over a narrow range of the DVB concentration, i.e., between 40 and 50% DVB in toluene and between 15 and 25% DVE in cyclohexanol. The maximum porosity increases almost linearly with increasing DVB concentration up to a certain value, and then remains constant. The results indicate that the two main factors which determine the physical state of the swollen heterogeneous S–DVB copolymers, as well as the stability of the porous structures, are (1) the critical conversion at the incipient phase separation and (2) the degree of the inhomogeneity in crosslink distribution.     

New soybean oil–styrene–divinylbenzene thermosetting copolymers. I. Synthesis and characterization

The cationic copolymerization of regular soybean oil, low‐saturation soybean oil (LoSatSoy oil), or conjugated LoSatSoy oil with styrene and divinylbenzene initiated by boron trifluoride diethyl etherate (BF₃·OEt₂) or related modified initiators provides viable polymers ranging from soft rubbers to hard, tough, or brittle plastics. The gelation time of the reaction varies from 1 × 10² to 2 × 10⁵ s at room temperature. The yields of bulk polymers are essentially quantitative. The amount of crosslinked polymer remaining after Soxhlet extraction ranges from 80 to 92%, depending on the stoichiometry and the type of oil used. Proton nuclear magnetic resonance spectroscopy and Soxhlet extraction data indicate that the structure of the resulting bulk polymer is a crosslinked polymer network interpenetrated with some linear or less‐crosslinked triglyceride oil–styrene–divinylbenzene copolymers, a small amount of low molecular weight free oil, and minor amounts of initiator fragments. The bulk polymers possess glass‐transition temperatures ranging from approximately 0 to 105°C, which are comparable to those of commercially available rubbery materials and conventional plastics. Thermogravimetric analysis (TGA) indicates that these copolymers are thermally stable under 200°C, with temperatures at 10% weight loss in air (T₁₀) ranging from 312 to 434°C, and temperatures at 50% weight loss in air (T₅₀) ranging from 445 to 480°C. Of the various polymeric materials, the conjugated LoSatSoy oil polymers have the highest glass‐transition temperatures (T_g) and thermal stabilities (T₁₀). The preceding properties that suggest that these soybean oil polymers may prove useful where petroleum‐based polymeric materials have found widespread utility. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 658–670, 2001     

New soybean oil–styrene–divinylbenzene thermosetting copolymers. v. shape memory effect

A series of new shape memory polymers are synthesized by the cationic copolymerization of regular soybean oil, low saturation soybean oil (LoSatSoy oil), and/or conjugated LoSatSoy oil with styrene and divinylbenzene, norbornadiene, or dicyclopentadiene initiated by boron trifluoride diethyl etherate or related modified initiators. The shape memory properties of the soybean oil polymers are characterized by the deformability (D) of the materials at temperatures higher than their glass‐transition temperatures (T_g), the degree to which the deformation is subsequently fixed at ambient temperature (FD), and the final shape recovery (R) upon being reheated. It is found that a T_g well above ambient temperature and a stable crosslinked network are two prerequisites for these soybean oil polymers to exhibit shape memory effects. Good shape memory materials with high D, FD, and R values are prepared by controlling the crosslink densities and the rigidity of the polymer backbones. The advantage of the soybean oil polymers lies in the high degree of chemical control over the shape memory characteristics. This makes these materials particularly promising in applications where shape memory properties are desirable. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1533–1543, 2002; DOI 10.1002/app.10493     

Porous maleic anhydride–styrene–divinylbenzene copolymer beads

The formation of the porosity and the pore stability in maleic anhydride–styrene–divinylbenzene (MAn–St–DVB) copolymer beads were investigated using the apparent density measurements of the samples dried from methanol (maximum porosity) and from dioxane (stable porosity). The copolymer beads were prepared by the suspension polymerization method in glycerol instead of water as the dispersing medium. A toluene–dioxane (1:1) mixture was used as the diluent at a fixed volume fraction of the organic phase (0.47). Compared to St–DVB copolymers prepared in the presence of nonsolvating diluents, porous MAn–St–DVB copolymers are obtained at relatively low DVB concentration, i.e., at 1–3% DVB. The porosity of the copolymers increases with decreasing MAn concentration in the feed due to the decrease in the copolymer yield. The results of the elemental analyses and titrimetric methods indicate that approximately only half of the MAn units in the copolymer are able to react with amine or with water. A possible rearrangement of the MAn units into the cyclopentanone structures was suggested.     

A facile and efficient method for preparation of chiral supported poly(styrene–divinylbenzene) copolymers

A new and efficient method for preparation of optically active poly(styrene–divinylbenzene) copolymers (PS-DVB) is presented here. This is carried out by Friedel–Crafts acylation reaction of chiral N-phthaloyl -leucine acid chloride with PS-DVB beads in the presence of aluminum chloride as Lewis acid catalyst and 1,2-dichloroethane as the solvent at ambient temperature. Reagents’ amounts and reaction conditions are mentioned and four samples with different amounts of functionality have been prepared. Final products were characterized by FT-IR and elemental analysis. The results obtained confirm that the above modification in preparation of chiral supported PS-DVB has been achieved well and in moderate yield.     

Postcrosslinking of macroporous styrene–divinylbenzene copolymers via pendant vinyl groups: Effect of the starting copolymers on the pore structure of the postcrosslinked products

In the presence of anhydrous ferric chloride as a Friedel–Crafts catalyst, the postcrosslinking reaction of macroporous styrene–divinylbenzene (St–DVB) copolymers synthesized under different conditions was carried out with 1,2‐dichloroethane as a solvent. Without an externally added crosslinking agent, the specific surface area and pore volume, for copolymers with different DVB isomers or different DVB contents after reaction, in most cases increased significantly, and the increase was found to be heavily dependent upon the amount of the pendant vinyl groups in the starting copolymers. These results further confirm the role of the pendant vinyl groups in creating new crosslinking bonds in addition to those created by a free‐radical crosslinking reaction in the starting copolymers, and an alkylation reaction of the vinyl groups with neighboring aromatic rings is believed to dominate the course of the postcrosslinking at a relatively high level of the vinyl group contents. The synthesis conditions, including the n‐heptane content in a mixed diluent and the amount of the diluent, under which the starting copolymers were synthesized, play an important role in the increase of the surface area and pore volume of the copolymers after postcrosslinking. The effect of these conditions is attributed mainly to the swelling ability of the starting copolymers thus obtained in the solvent used for reaction. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1668–1677, 2002     

Phase separation in the synthesis of styrene–divinylbenzene copolymers with di-2-ethylhexyl phthalate as diluent

Phase separation by suspension copolymerization of styrene–divinylbenzene (DVB) with di-2-ethylhexyl phthalate (DOP) as diluent was investigated using equilibrium swelling, swelling rate, apparent densities, and mercury porosimetry. The copolymer prepared in the absence of DOP is heterogeneous, showing that a phase separation exists in the polymerization system, and, in the presence of DOP, the propagating copolymer separates earlier. Furthermore, with increasing amounts of DVB, phase separation occurs earlier than gelation, which causes a sudden increase in the amount of pores about 200–500 Å in diameter corresponding to the interstices between the microspheres.     

Modification of styrene–divinylbenzene copolymer by anchoring ferric–dipyridylamine complex

Polystyrene–divinylbenzene (PS–DVB) copolymer was modified by anchoring dipyridylamine (DPA) on it followed by complexation with Fe(III). Under the experimental conditions followed, 9% incorporation of Fe(III) was achieved. PS–DVB–DPA and PS–DVB–DPA–Fe(III) were characterized by IR spectra. Diffuse reflectance spectra for PS–DVB–DPA–Fe(III) and DPA–Fe(III) revealed λ_max at ～ 360 and ～ 310, respectively. This difference could be due to a difference in the nature of the coordinating moieties complexing with Fe(III) in these two systems. Scanning electron micrographs of PS–DVB, PS–DVB–DPA–Fe(III), and heat-treated PS–DVB–DPA–Fe(III) revealed some typical surface features. Thermal stability varied in the order PS–DVB–DPA–Fe(III) > PS–DVB–DPA ?PS–DVB, and DTA showed characteristic exotherms. © 1992 John Wiley & Sons, Inc.     

Styrene–divinylbenzene copolymers. Construction of porosity in styrene divinylbenzene matrices

Experimental data are presented describing the formation of porosity in styrene–divinylbenzene copolymers as a function of the organic components present during the suspension polymerization. The reaction system contains a mixture of diluents such as toluene and hexane, which results in matrices that differ significantly in pore structure from the porous resins so far known. From these data a model of the physical structure is proposed.     

Kinetic studies on styrene–divinylbenzene copolymerization by suspension technique

Kinetic studies on styrene and divinylbenzene (DVB) copolymerization by the suspension technique in a toluene diluent initiated by benzoyl peroxide are reported. Evaluation of the important reaction parameters is carried out. The crosslinked styrene–DVB copolymers can absorb toluene to a maximum swelling ratio of 17. The absorption/desorption took place instantaneously and reached the maximum value within 10 min, and it could be repeated many times, yet gave the consistent result. Rate equations evaluated by both integral and differential methods are investigated. High monomer orders of 1.5–2.3 were obtained. The activation energy for the polymerization was about 40 kcal/mol^?1. Autoacceleration was found even at low conversions. The acceleration was influenced by both monomer, crosslinker, and initiator concentrations. The integral and differential methods for the rate evaluation were compared, and the relationship between the rate equation and polymerization behavior was elucidated. The kinetic orders determined for this copolymerization show considerable deviation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1521–1540, 2001     

Synthesis of strong acid resins from macroporous styrene–divinylbenzene copolymers: Is diluent extraction step necessary?

Strong acidic cation‐exchange resins derived from the same batch of styrene–divinylbenzene copolymers with and without acetone washing are compared with respect to ion‐exchange capacity and leachable organics. The capacity was the same throughout 10 cycles of resin exhaustion and regeneration. Ultraviolet spectra showed the same level of leachable organics in the two cases compared. Fourier transform infrared spectra were also similar. The results are explained on the basis of the fact that n‐heptane and toluene used as diluents were removed through a steam distillation phenomenon during the copolymer curing step. Residual homopolymers were washed away with water after the sulfonation of the copolymers just like acetone washing of them from the copolymer. Acetone washing, which accounts for about 80% of the cost of the chemicals in the copolymer synthesis, can be eliminated in the case of diluents such as n‐heptane and toluene, making the process simple, economical, and environment friendly. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Swelling of porous ethylvinylbenzene–divinylbenzene copolymers and the stability of the pore structure

A series of porous ethylvinylbenzene–divinylbenzene (EVB–DVB) copolymers with DVB contents ranging from 22.0 to 98.4% were prepared using various amounts of toluene as the inert diluent, and studies were made on the copolymers as to their swelling properties, the stability of their pore structure, and the relationship between swelling in nonsolvents and variations in their pore structure. The swelling experiments showed that the ethanol regains of the copolymers were closely related to the course of phase separation, and the increases in both the DVB content and the volume fraction of monomers in the organic phase resulted in enhanced capacity of the highly crosslinked copolymers to keep swelling in solvents having extremely small affinity for these copolymers. The variations in pore structure, sometimes quite considerable, for copolymers pretreated with different solvents were observed even at DVB content up to 98.4% and further studies showed that a consistent relationship existed between pore volume variation and volume swelling ratio in ethanol for toluene modified copolymers.