不同焊接电流电压下超级钢热影响区晶粒尺寸的数值模拟

.利用工程模拟软件模拟超级钢焊接温度场,在温度场模拟过程中对工件进行三维有限元网格划分,焊缝及热影响区等重要部位网格划分细密,离焊缝较远位置网格可适当稀疏.热源模型采用双椭球分布模式,利用计算机语言编制热源程序.从模拟温度场中提取热熔合线和焊接热循环曲线等信息,并实验加以验证,实验结果与模拟结果基本吻合.在热影响区温度场基础上,结合晶粒长大动力学原理计算热影响区晶粒尺寸,并实验加以验证,实验结果与计算结果基本吻合.利用此方法计算不同焊接电流、电压下热影响区晶粒尺寸,绘制晶粒尺寸图,定量预测了晶粒尺寸随电流、电压增加而增大的趋势.     

400 MPa级超级钢焊接热影响区晶粒尺寸的预测

应用有限元方法建立了超级钢焊接温度场的数学模型,对5mm厚、400MPa超级钢等离子弧焊接温度场和热循环进行了模拟和分析;利用模拟得到的热影响区热循环曲线,根据晶粒长大动力学原理对热影响区晶粒尺寸进行预测。预测结果表明,焊接接头热影响区宽度约为6.5mm;焊接接头热影响区晶粒明显长大,最大晶粒尺寸约为180μm;焊接接头热影响区晶粒随冷却速度的加快而细化,但细化程度有限。     

Effect of welding heat input on HAZ character in ultra-fine grain steel welding

In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone (HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65 kJ/cm to 5.93 kJ/cm, the width of its HAZ ranged from O. 6 mm to 2. 1 ram. The average grain size grew up from 2 ~ 5 pln of base metal to 20～70 um and found no obvious soften phenomenon in overheatedzone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.     

工艺参数对超级钢焊接温度场的影响

对不同焊接速度情况下的超级钢焊接温度场进行了数值模拟及有限元分析,定量对比分析了焊接速度对焊接温度场的影响.同时,对不同焊接电流、电压情况下,超级钢焊接温度场进行了数值模拟及有限元分析,定量对比分析了电流电压对焊接温度场的影响.     

焊接热输入对800MPa超级钢焊接接头组织性能的影响

对800 MPa超级钢不同焊接热输入作用下HAZ组织和性能进行了研究.结果表明,800 MPa超级钢在焊接热循环作用下HAZ晶粒明显长大,随着焊接热输入的增大,晶粒长大的趋势越显著;HAZ包含有超低碳贝氏体和细小铁素体等组织,过热区组织在焊接热循环的作用下变化明显,是断裂裂纹的发源地;不同焊接热输入下,整个HAZ的硬度...     

A study on HAZ’s microstructure and grain size of 10CrNi3MoV steel

0　Introduction10CrNi3MoVsteelisakindofquenchedandtemperedsteelwith 5 90MPahighyieldstrength .Duetoitsexcellentweldabilityandimpacttoughness,10CrNi3MoVsteeliswide lyusedinmainpartofshipstructure .However,itswellpropertiesareachievedinvirtueofcontrollingweldingparam eterstrictly .Atthesametime ,owingtoitscoldcrackingsusceptibility ,10CrNi3MoVsteelneedspreheatingweld .Meanwhile,structureandpropertiesofsteelwillbechangedundertheconditionofweldingthermalcycle .Forexample,twinedmartensitehasb…     

Study on improving properties of welded joints of 400 MPa ultra fine grained steel by mechanical surface hardening

The welded joints of 400 MPa ultra fine grained steel in manual arc welding were treated by mechanical surface hardening. Microstructure and mechanical properties of the treated joints were compared with those of the untreated joints, based on which, primary study on the process and principle of mechanical surface hardening was carried out. The results shows that： Grain size of HAZ increases greatly and mechanical properties of welded joint decrease obviously compared with those of base martial, but grain size in the surface layer of HAZ can be refined （the grain size is about 100 nm or so） and mechanical properties of welded joints can be improved greatly by mechanical surface hardening.     

低合金高强钢大热输入焊接热影响区组织性能

利用MMS-200热力模拟试验机研究了610 MPa级低合金高强度钢不同热输入焊接热影响区粗晶区(coarse grain high affected zone,CGHAZ)的组织和性能.结果表明,随着热输入的增加,试验钢CGHAZ组织逐渐粗大,低温冲击吸收功下降,但在80～100kJ/cm的大热输入冲击下,热影响区仍...     

Influence of cooling conditions on XT0 pipeline steel in-service welding HAZ

The chamber device was designed and set up to simulate the in-service welding. The results show ： the t8/5 , t8/3 and inner wall peak temperature Tp decrease with the cooling rate increases. The welding energy is carried off by flowing medium, the cooling rate increases, and many unbalanced microstructures such as granular bainite, martensite and M-A generate ; it worsens the properties of HAZ. Under air-cooling, the cooling rate is slow, the austenite grain grows obviously, the lath ferrite crosses the whole austenite, and it causes the hardness value is also big. The change of HAZ width is not obvious with the increase of cooling rate; and burn-through is not susceptible to the cooling rate. The quench microstructures increase and the hydrogen does not outflow from the HAZ easily when increase the cooling rate, so the susceptibility of hydrogen cracking increases.     

不同参数下超级钢焊接热影响区晶粒尺寸

采用数值模拟方法得到超级钢焊接温度场，在热影响区温度场基础上，结合晶粒长大动力学原理计算热影响区晶粒尺寸，并实验加以验证，绘制不同参数下超级钢热影响区晶粒尺寸图．以作为优化其焊接工艺的依据。     

Influence of cooling conditions on X70 pipeline steel in-service welding HAZ

0 IntroductionWith the development of pipeline transportation, itsmaintenance and recovering are also sharp growth. The in-service welding repairing has the advantages of no stop,speed quick, no pollution and receive the attention by allcountries experts day by day[1 -2]. But two factors makewelding onto in-service pipelines difficult. Firstly, theflowing gas creates a large heat loss through the pipe-wall,resulting in accelerated cooling of the weld. Higher carbonequivalent steels are sensit…     

TiNb钢焊接热影响区微观组织与冲击性能演变规律

利用热模拟技术研究了焊接热循环参数对高热输入焊接用TiNb钢焊接热影响区粗晶区的组织及冲击韧性的影响规律. 结果表明,TiNb钢焊接热循环峰值温度升高,珠光体和铁素体的含量明显减少,贝氏体的含量增多,贝氏体板条组织明显粗化,导致冲击韧性下降;高温停留时间延长,贝氏体和珠光体含量大幅降低,多边形铁素体含量增加,高温停留时间为10 s以上时,多边形铁素体组织粗化严重,冲击韧性急剧降低. 在合适的冷却时间条件下,以晶粒细小的针状铁素体组织为主,冲击韧性达到最大值. 较低的热循环峰值温度、较短的高温停留时间和合适的冷却时间,可以获得晶粒细小的铁素体组织,从而可以显著提高热影响粗晶区的冲击韧性.     

45钢交流闪光对焊焊接热影响区晶粒长大的遗传算法

引入遗传算法模拟了基于45钢交流闪光对焊焊接的实测温度场的焊接热影响区的奥氏体晶粒长大演化过程.应用遗传算法模拟晶粒长大时,同时考虑了系统能量最低和晶界向曲率半径方向迁移两大要素.该焊接热影响区的粗晶区和细晶区实测平均晶粒半径r分别为54.30,13.58μm,与遗传算法模拟所得的平均晶粒半径51.50μm和16.29μm结果相近.遗传算法模拟结果表明了焊接热循环过程中存在的温度梯度,使得焊接热影响区中的晶粒长大平均半径r仅为整体加热时晶粒平均半径r的66.8%.     

400 MPa级超细晶粒钢板焊接热影响区的组织和力学性能

超细晶粒钢的强度和韧性比普通晶粒钢有大幅度的提高，其焊接性是该钢能否获得广泛应用的关键。通过采用实际焊接和焊接热模拟方法，研究了焊接热输入对超细晶粒钢组织和力学性能的影响。研究结果表明，超细晶粒钢的奥氏体晶粒长大倾向与普通晶粒钢相近，在热影响区和母材之间存在一再结晶软化区，板厚小于3mm时，粗晶热影响区的裂纹扩展吸收能大于母材，板厚大于5mm时，粗晶热影响区韧性比母材有较大幅度降低。对影响粗晶热影响区韧性的机理进行了探讨。     

2205双相不锈钢焊接热影响区的组织转变行为

通过焊接热模拟方法和现代材料组织分析技术,研究了冷却时间t8/5和t12/8对2205双相不锈钢模拟热影响区(HAZ)组织转变行为的影响.结果表明,固定t12/8,改变t8/5,2205双相不锈钢模拟HAZ的组织形态和相比例相差不大,用t8/5作为参数研究这种材料HAZ组织转变行为是不恰当的;固定t8/5,改变t12/8,2205双相不锈钢模拟HAZ的组织形态和相比例变化比较大,t12/8是影响这种材料HAZ组织的本质因素,用它来研究对2205双相不锈钢HAZ组织的影响更为确切.冷却时间t12/8对2205双相不锈钢模拟HAZ组织的影响规律是,随着t12/8的增加,奥氏体由原来的长条状逐渐变成树枝状,晶界和晶粒内部均析出奥氏体,相互交集在一起形成网状.铁素体的比例随着冷却时间t12/8的增加而缓慢下降;2205双相不锈钢模拟HAZ组织中奥氏体和铁素体晶内比母材有更多的位错.     

Influence of the secondary welding thermal cycle on the microstructure and property of coarse grain heat-affected zone in an X100 pipeline steel

The influence of the secondary thermal cycle on the microstructure of coarse grain heat-affected zone in an X100 pipeline steel was investigated by means of a thermal simulation technique and microscopic analysis method. The property of coarse grain heat-affected zone was characterized by Charpy V-Notch impact properties testing. The results indicated that the experimental steel exhibited local brittleness of intercritically reheated coarse-grained heat-affected zone when the peak temperature of secondary thermal cycle was in the range of two phases region (α and γ). There were two main reasons for the local brittleness. The first was that the microstructures of intercritically reheated coarse-grained heat-affected zone were not fined although partial grain recrystallization occurred. The second was that M-A islands, which had the higher content, larger size and higher hardness, existed in intercritically reheated coarse-grained heat-affected zone.     

二次热循环对X100管线钢粗晶热影响区组织与性能的影响

通过热模拟技术与显微分析方法研究了二次热循环对X100管线钢粗晶热影响区组织的影响规律,再热粗晶区的性能通过夏比V型缺口冲击试验表征。试验结果表明,当二次热循环的峰值温度处于(α+γ)两相温区,试验钢的临界粗晶热影响区出现局部脆化。局部脆化的原因主要有两个:一是临界粗晶热影响区组织粗化;另一是该区MA组元数量多,尺寸大,硬度高。     

超级钢与低碳钢焊接热影响区晶粒尺寸对比

利用数值模拟方法对超级钢和低碳钢的焊接温度场进行了模拟,在此基础上,对其热影响区晶粒尺寸进行了预测,并将结果进行了对比分析。结果定量地表明,超级钢热影响区的晶粒尺寸比低碳钢热影响区的晶粒尺寸小,超级钢焊缝比低碳钢焊缝性能优良。     

超级钢与低碳钢焊接热影响区晶粒尺寸对比

利用数值模拟方法对超级钢和低碳钢的焊接温度场进行了模拟，在此基础上，对其热影响区晶粒尺寸进行了预测，并将结果进行了对比分析。结果定量地表明，超级钢热影响区的晶粒尺寸比低碳钢热影响区的晶粒尺寸小，超级钢焊缝比低碳钢焊缝性能优良。     

X80管线钢焊接热影响区的韧性分析

X80管线钢在焊接过程中,热影响区由于受到焊接过程热的作用,其组织和性能会发生较大的变化.韧性是天然气长输管线的重要性能,采用热模拟技术、现代工程测试手段和显微分析方法,分析了不同热输入参数下X80管线钢焊接热影响区粗晶区(CGHAZ)韧性(夏比冲击功和CTOD)的差异及其原因.在一定范围内,较高焊接热输入下CGHAZ的韧性比较低热输入下CGHAZ的韧性明显高,超过一定范围,随着热输入的增加韧性激剧下降.造成不同热输入下韧性差异的根本原因是由CGHAZ显微组织的差异引起的.较低的热输入下CGHAZ中产生了一定量的低碳马氏体,从而导致韧性较差.