The effect of plane booster reflectors on the performance of a solar air heater with solar cells suitable for a solar dryer

We present a theoretical study of a solar photovoltaic-thermal (hybrid) system consisting of a flat-plate solar air heater mounted with solar cells and a plane booster. A conventional flat-plate collector is converted into a hybrid system by mounting solar cells directly on the absorber plate. A hybrid system is self-sufficient in the sense that the electrical energy required by the pump is supplied by the panel. Such systems are well suited to applications such as solar drying. The combined system is analysed for the case when the radiative and absorptive properties of the cell surface and the absorber plate are nearly the same. The solar cell efficiency is a linearly-decreasing function of the absorber plate temperature. The performance of the system has been evaluated for various combinations of boosters. The minimum area of the solar cells required to run the pump at a given flow rate has been calculated as a function of time, with and without boosters. The minimum cell area required decreases with the use of boosters. High cost cells may be replaced by low cost reflectors. The solar air heaters presently available on the market are not suitable for direct conversion to hybrid systems.     

Analysis of a glass solar air heater

A matrix solar collector fabricated from broken glass pieces is being supposed to be a thermally efficient and economically cheap system for heating air. In this communication, we develop an analysis to study the performance of such a system. Typical cases considered are (i) top surface blackened, (ii) all glass pieces blackened and (iii) bottom surface blackened. Numerical calculations have been performed to study the effect of single and double glazing and insulation at the bottom, besides the effect of other physical parameters.     

Optimized mass flux ratio of double-flow solar air heater with EHD

The numerical study of laminar forced convection inside double-flow solar air heater with electrohydrodynamic technique is investigated by finite difference method. The electric field is generated by the wire electrodes charged with DC high voltage. The mathematical modeling of computational fluid dynamics includes the interactions among electric field, flow field, and temperature field. It can be perceived that augmented heat transfer with presence of an electric field increases with the supplied voltage but decreases with the total mass flux. The optimized mass flux ratio is expressed incorporating with concerning parameter comprising of the electrode arrangement, the number of electrodes, the total heat flux at an absorbing plate, and the channel geometry.     

Experimental investigation of thermal performance of solar air heater having different obstacles on absorber plates

This paper presents the results of an experimental investigation of the performance for a new flat plate solar air heater (SAH) with several obstacles (Type I, Type II, and Type III) and without obstacles (Type IV). The efficiencies, the heat gain factors and heat loss coefficients are determined for the collectors and comparisons were made among them. The experimental data along with the correlations obtained by linear regression are presented. The optimal value of efficiency was determined for the solar air heater with Type II absorbent plate in flow channel duct for all operating conditions and the collector supplied with obstacles appears significantly better than that without obstacles.     

Heat transfer and friction factor correlations for a solar air heater duct roughened artificially with multiple v-ribs

The use of artificial roughness on the underside of the absorber plate is an effective and economic way to improve the thermal performance of a solar air heater. Several experimental investigations, involving different types of roughness elements, have been carried out to improve the heat transfer from the absorber plate to air flowing in solar air heaters. This paper presents an experimental investigation carried out to study the effect of multiple v-rib roughness on heat transfer coefficient and friction factor in an artificially roughened solar air heater duct. The experiment encompassed Reynolds number (Re) from 2000 to 20000, relative roughness height (e/D) values of 0.019-0.043, relative roughness pitch (P/e) range of 6-12, angle of attack (α) range of 30-75° and relative roughness width (W/w) range of 1-10. Extensive experimentation has been conducted to collect data on heat transfer and fluid flow characteristics of a rectangular duct roughened with multiple v-ribs. Using these experimental data, correlations for Nusselt number and friction factor in terms of roughness geometry and flow parameters have been developed.     

Heat transfer coefficient and friction factor correlations for rectangular solar air heater duct having transverse wedge shaped rib roughness on the absorber plate

As is well known, the heat transfer coefficient of a solar air heater duct can be increased by providing artificial roughness on the heated wall (i.e. the absorber plate). Experiments were performed to collect heat transfer and friction data for forced convection flow of air in solar air heater rectangular duct with one broad wall roughened by wedge shaped transverse integral ribs. The experiment encompassed the Reynolds number range from 3000 to 18000; relative roughness height 0.015 to 0.033; the relative roughness pitch 60.17φ^−1.0264<p/e<12.12; and rib wedge angle (φ) of 8, 10, 12 and 15°. The effect of parameters on the heat transfer coefficient and friction factor are compared with the result of smooth duct under similar flow conditions. Statistical correlations for the Nusselt number and friction factor have been developed in terms of geometrical parameters of the roughness elements and the flow Reynolds number.     

Analysis of fluid flow and heat transfer in a rib grit roughened surface solar air heater using CFD

This paper presents the study of fluid flow and heat transfer in a solar air heater by using Computational Fluid Dynamics (CFD) which reduces time and cost. Lower side of collector plate is made rough with metal ribs of circular, square and triangular cross-section, having 60° inclinations to the air flow. The grit rib elements are fixed on the surface in staggered manner to form defined grid. The system and operating parameters studied are: e/D_h = 0.044, p/e = 17.5 and l/s = 1.72, for the Reynolds number range 3600-17,000. To validate CFD results, experimental investigations were carried out in the laboratory. It is found that experimental and CFD analysis results give the good agreement. The optimization of rib geometry and its angle of attack is also done. The square cross-section ribs with 58° angle of attack give maximum heat transfer. The percentage enhancement in the heat transfer for square plate over smooth surface is 30%.     

Exergetic performance evaluation and parametric studies of solar air heater

The present study aims to establish the optimal performance parameters for the maximum exergy delivery during the collection of solar energy in a flat-plate solar air heater. The procedure to determine optimum aspect ratio (length to width ratio of the absorber plate) and optimum duct depth (the distance between the absorber and the bottom plates) for maximum exergy delivery has been developed. It is known that heat energy gain and blower work increase monotonically with mass flow rate, while the temperature of air decreases; therefore, it is desirable to incorporate the quality of heat energy collected and the blower work. First it is proved analytically that the optimum exergy output, neglecting blower work, and the corresponding mass flow rate depend on the inlet temperature of air. The energy and exergy output rates of the solar air heater were evaluated for various values of collector aspect ratio (AR) of the collector, mass flow rate per unit area of the collector plate (G) and solar air heater duct depth (H). Results have been presented to discuss the effects of G, AR and H on the energy and exergy output rates of the solar air heater. The energy output rate increases with G and AR, and decreases with H and the inlet temperature of air. The exergy-based evaluation criterion shows that performance is not a monotonically increasing function of G and AR, and a decreasing function of H and inlet temperature of air. Based on the exergy output rate, it is found that there must be an optimum inlet temperature of air and a corresponding optimum G for any value of AR and H. For values of G lesser than optimal corresponding to inlet temperature of air equals to ambient, higher exergy output rate is achieved for the low value of duct depth and high AR in the range of parameters investigated. If G is high, for an application requiring less temperature increase, then either low AR or high H would give higher exergy output rate.     

Numerical evaluation of the thermal performance of a solar air heater equipped with two different types of baffles

In the present study, the effect of utilizing two different types of baffles in the channel of the solar air heater is investigated numerically. The studied baffles include angled rectangular baffles and angled V‐shaped baffles, which are mounted on the bottom and top walls of the duct, respectively. Both considered baffles were evaluated separately which the studied parameter in each section was the angular position of baffles. Finally, the best‐obtained results of both sections were compared to each other. The results indicated that in the rectangular model by comparison between 90° model and no baffle, it was found that the pressure drop and average Nusselt number increase 316.67% and 148.15%, respectively at Reynolds number (Re) = 2000. Also, in V‐shaped angled baffles, the thermal efficiency of β = 90°, 60°, 45°, and 30° are 27%, 18%, 13% higher than no baffle channel at Re = 2000, respectively. Furthermore, at low Re (about Re below 300), utilizing baffles into the channel had no effect on the thermal efficiency of the system compared to the no baffle channel. However, at high Re, it was found that the highest thermal efficiency occurred in the model of rectangular baffles with an angle of 90°.     

An experimental study on a finned type and non-porous type solar air heater with a solar simulator

The results of experiments performed on two non-porous solar absorber solar air heaters with and without fins have been reported in this communication. The experiments were performed under laboratory conditions. Air heaters with fins are seen to be more efficient in comparison to the air heater without fins for air flow rates ≤0.0388 kg/sec per m². The experimental results have been used to validate a simple theoretical model.     

Transient analysis of a solar air heater of the second kind

This paper presents a theoretical analysis along with the experimental validation study of a solar air heater of the second kind. The heater consists of a flat passage between two metallic plates through which the heat transfer fluid air is made to pass by some auxiliary means. Study of the periodic response of different parameters of this solar air heater is attempted. The heat balance equations governing the behaviour of the system are solved explicitly. The results obtained from the analytical expressions for the transient variation of outlet air temperature compare well with experimental data. Predictions are also made regarding effects of different performance parameters of the air heater with variations of air mass flow rate and plate emissivity with the hope of optimizing the collector configuration.     

Investigation on double-glazed solar air heater connected in series with rock bed solar collector-cum-storage system

This paper presents an experimental investigation along with a theoretical model of a double-glazed flat plate solar air heater connected in series with an integrated rock bed collector-cumstorage unit. Predictions are made regarding the effects of heat transfer coefficient and number of glazings on the performance of the air heater. The model fits quite well with the experimental observations.     

A mathematical model of thermal performance of a solar air heater with slats

A mathematical model for computing the thermal performance of a single pass flat-plate solar air collector is presented. Air channels were formed by providing metal slats running along the circulated air passage linking the absorber plate by the bottom one in an endeavor to enhance the thermal efficiency of the solar air collector. A mathematical model, therefore, is developed by which the influence of the addition of the metal slats on the efficiency of the solar collector is studied. A computer code that employs an iterative solution procedure is constructed to solve for the governing energy equations to estimate the mean temperatures of the collector. The effect of volume airflow rate, collector length, and spacing between the absorber and bottom plates on the thermal performance of the present solar air heater was investigated. Furthermore, a numerical comparison of the present design with the most common type of solar air heaters is conducted. The results of the comparison have indicated that better thermal performance was obtained by the modified system.     

Thermal behavior in solar air heater channel fitted with combined rib and delta-winglet

Effects of combined ribs and delta-winglet type vortex generators (DWs) on forced convection heat transfer and friction loss behaviors for turbulent airflow through a solar air heater channel are experimentally investigated in the present work. Measurements are carried out in the rectangular channel of aspect ratio, AR = 10 and height, H = 30 mm. The flow rate is presented in the form of Reynolds numbers based on the inlet hydraulic diameter of the channel ranging from 5000 to 22,000. The cross-section shape of the rib placed on the absorber plate to create a reverse-flow is an isosceles triangle with a single rib height, e/H = 0.2 and rib pitch, P_l/H = 1.33. Ten pairs of the DW with its height, b/H = 0.4; transverse pitch, P_t/H = 1 and three attack angles (α) of 60°, 45° and 30° are introduced and mounted on the lower plate entrance of the tested channel to generate longitudinal vortex flows. The experimental results show that the Nusselt number and friction factor values for combined rib and DW are found to be much higher than those for the rib/DW alone. The larger attack angle of the DW leads to higher heat transfer and friction loss than the lower one. In common with the rib, the DW pointing upstream (PU-DW) is found to give higher heat transfer rate and friction loss than the DW pointing downstream (PD-DW) at a similar operating condition. In comparison, the largest attack angle (α = 60°) of the PU-DW yields the highest increase in both the Nusselt number and friction factor while the lowest attack angle of the PD-DW provides the best thermal performance.     

Analysis of heat transfer augmentation and flow characteristics due to rib roughness over absorber plate of a solar air heater

A computational analysis of heat transfer augmentation and flow characteristics due to artificial roughness in the form of ribs on a broad, heated wall of a rectangular duct for turbulent flow (Reynolds number range 3000–20,000, which is relevant in solar air heater) has been carried out. Shear stress transport k−ω turbulence model is selected by comparing the predictions of different turbulence models with experimental results available in the literature. A detailed analysis of heat transfer variation within inter rib region is done by using the selected turbulence model. The analysis shows that peak in local heat transfer coefficient occurs at the point of reattachment of the separated flow as observed experimentally. The results predict a significant enhancement of heat transfer in comparison to that for a smooth surface. There is a good matching between the predictions by SST k−ω and experimental results. In this work, nine different shapes of rib are examined using SST k−ω model and compared on the basis of heat transfer enhancement, friction characteristics and performance index considering heat transfer enhancement with the same pumping power.     

Heat transfer and friction in solar air heater duct with W-shaped rib roughness on absorber plate

Artificial roughness in form of ribs is convenient method for enhancement of heat transfer coefficient in solar air heater. This paper presents experimental investigation of heat transfer and friction factor characteristics of rectangular duct roughened with W-shaped ribs on its underside on one broad wall arranged at an inclination with respect to flow direction. Range of parameters for this study has been decided on basis of practical considerations of system and operating conditions. Duct has width to height ratio (W/H) of 8.0, relative roughness pitch (p/e) of 10, relative roughness height (e/D_h) 0.018-0.03375 and angle of attack of flow (α) 30-75°. Air flow rate corresponds to Reynolds number between 2300-14,000. Heat transfer and friction factor results have been compared with those for smooth duct under similar flow and thermal boundary condition to determine thermo-hydraulic performance. Correlations have been developed for heat transfer coefficient and friction factor for roughened duct.     

Optimal thermohydraulic performance of a wire mesh packed solar air heater

This paper is concerned with thermohydraulic investigations on a packed bed solar air heater having its duct packed with blackened wire screen matrices of different geometrical parameters (wire diameter and pitch). The thermohydraulic performance of an air heater in terms of effective efficiency is determined on the basis of actual thermal energy gain subtracted by the primary energy required to generate power needed for pumping air through the packed bed. Based on energy transfer mechanism in the bed, a mathematical model is developed to compute effective efficiency. A design criterion is also suggested to select a matrix for packing the air flow duct of a solar air heater which results in the best thermal efficiency with minimum pumping power penalty. Resulting values of effective efficiency clearly indicate that the packed bed solar air heater investigated is thermohydraulically efficient as compared to flat plate collectors.     

Investigation of heat transfer and friction characteristics of packed bed solar air heater using wire mesh as packing material

An experimental investigation has been carried out on a packed bed solar air heater using wire mesh as packing material. Data pertaining to heat transfer and friction characteristics were collected for air flow rates ranging from 0.0159 to 0.0347 kg/s-m² for eight sets of matrices with varying geometrical parameters. The thermal efficiency of a packed bed solar air heater was compared with that of a conventional solar air heater to determine the enhancement which was found to be strong function of system and operating parameters of the bed. It was found that an enhancement of the order of 76.9-89.5% can be obtained. Experimental data were utilised to develop correlations for Colburn J_h factor and friction factor as function of geometrical parameters of the bed and the flow Reynolds number. These correlations were found to predict the experimental results with reasonable accuracy. It has also been found that the present correlations show much better agreement as compared to the values predicted by earlier correlations for such systems.     

Review on solar air heating system with and without thermal energy storage system

In order to produce process heat for drying of agricultural, textile, marine products, heating of buildings and re-generating dehumidify agent, solar energy is one of the promising heat sources for meeting energy demand without putting adverse impact of environment. Hence it plays a key role for sustainable development. Solar energy is intermittent in nature and time dependent energy source. Owing to this nature, PCMs based thermal energy storage system can achieve the more popularity for solar energy based heating systems. The recent researches focused on the phase change materials (PCMs), as latent heat storage is more efficient than sensible heat storage. In this paper an attempt has been made to present holistic view of available solar air heater for different applications and their performance.     

Influence of channel depth on the performance of solar air heaters

In the design of solar air heaters (SAHs), channel depth is a principal variable to be fixed. In this paper, the effect of the channel depth on the energy gain of type I and type III SAHs has been investigated by computational fluid dynamics (CFD) simulations. Laminar model and k–ω turbulence model of Wilcox are used for the prediction of flow and temperature field in SAHs. Our study shows that the heat transfer corresponding to the temperature distribution across the channel in SAH varies greatly with the change of channel depth. Based on the first and second laws of thermodynamics, the optimal channel depths for type I and type III SAHs with black-painted absorber are suggested as 10 mm. It is found that with selective coating, the absorber plate should be further from the cover glazing in order to prevent excessive convective heat loss, the distance is better of no less than 20 mm. In type III SAH, air flows in two channels above and below the absorber plate, the depth ratio of up channel to down channel should be no less than 1.