Efficiency of internal curing by superabsorbent polymers (SAP) in PC-GGBS mortars

This paper evaluates the effect of superabsorbent polymers (SAP) on hydration and microstructure of PC-GGBS mortars. Development of autogenous shrinkage, microstructural characteristics (MIP/SEM) and compressive strength were analysed during the first 90 days. Four levels of Portland cement (PC) replacement by GGBS (0%, 25%, 50% and 75%) and two types of SAP with different water absorption capacities were considered. The results proved the efficiency of internal curing by SAPs in PC-GGBS systems due to significant reduction in autogenous shrinkage, especially for higher contents of GGBS. SAP facilitates GGBS hydration activated by portlandite; its products can be deposited into the nano pores leading to a small relative expansion of the hardened bulk volume. This process is initiated during the second week and it lasts until the sixth week. Despite increased total porosity, compressive strength of SAPs modified mortars is comparable to the reference samples for low GGBS contents in advanced ages.     

Alongterm study of MgO hydration in cement pastes

The effect of various additives on the longterm hydration of Magnesium Oxide, (MgO) in cement pastes cured in water at 18±2°C up to 12 years was studied by X-ray diffraction (XRD), seanning electron microscopy (SEM) and EPMA. It was found that cement with high MgO content, is stabilized even after a longterm period of hydration by active pozzolans.     

Binary and ternary effects of ground dune sand and blast furnace slag on the compressive strength of mortar

The aim of this study is to promote the use of available natural dune sand from desert areas as a partial cement replacement. Binary and ternary combinations of ground dune sand (GDS), Portland cement (PC) and ground granulated blast furnace slag (GGBS) were investigated for their effects on the compressive strength of mortar cured under standard or autoclave curing conditions. The results showed that the compressive strength decreased significantly with increasing GDS and GGBS contents under standard curing. However, with autoclave curing, all of the binary and ternary mixtures yielded mortar with a compressive strength higher than that of the control sample. The autoclave-cured ternary combination of 30% GDS, 50% PC and 20% GGBS showed the highest compressive strength. It is possible to use a PC content as low as 10% since the mixture of 30% GDS, 10% PC and 60% GGBS displayed strength comparable to the control sample.     

Influence of nucleation seeding on the performance of carbonated MgO formulations

The continuation of the hydration and carbonation reactions within reactive MgO cement formulations is inhibited by the formation of hydrate and carbonate phases around MgO particles, resulting in a low MgO utility and limited mechanical performance. This study introduces carbonate seeds into the pore space of MgO-based concrete mixes to enable the nucleation and growth of carbonates on the seed surfaces. The influence of seeds on the hydration and carbonation capability, mechanical performance and microstructural development was evaluated through isothermal calorimetry, water absorption and compressive strength measurements, along with TGA, XRD and SEM analyses. The introduction of ≤1% seed within the initial mix design increased the carbonate phase content and improved carbonation degree by up to 96% by increasing the availability of Mg(OH)₂ for carbonation. The dense formation of carbonates in seeded samples enabled improved microstructures and 28-day strengths of 64 MPa, which were 33% higher than unseeded samples.     

Influence of mix design on the carbonation,mechanical properties and microstructure of reactive MgO cement-based concrete

This study assesses the influence of mix design on the hydration and carbonation of reactive MgO cement (RMC)-based concrete formulations by varying the water and cement contents. Samples were subjected to accelerated carbonation under 10% CO₂ for up to 28 days and compared with corresponding PC-based samples. Their performance was analyzed by compressive strength, porosity, density, water sorptivity and thermal conductivity measurements. XRD, TGA/DSC and FESEM/SEM analyses were employed to investigate the formation of hydration and carbonation products and microstructural development. RMC samples achieved 28-day strengths of 62 MPa, which was comparable with PC samples. Strength gain of RMC samples was accompanied with a substantial decrease in porosity, determined by the amount and morphology of carbonates. The initial water content was more influential on final performance and thermal conductivity than cement content. Lower water contents led to higher strengths due to lower porosities and faster CO₂ diffusion within dry mediums.     

MgO晶须增强磷酸镁水泥力学性能的研究

MgO 晶须弹性模量高,长径比大,掺加到磷酸镁水泥(MPC)中可以产生增强增韧作用。研究了水料比、缓凝剂掺量不同时 MgO 晶须对 MPC 力学性能的影响,采用 SEM 和重量法研究了 MgO 晶须在 MPC 中的分布及水化,分析了 MgO 晶须增强 MPC 的机理。结果表明,掺加3%~5%的 MgO 晶须使 MPC 在水料比和缓凝剂掺量较高时获得良好的早期强度;MgO 晶须在 MPC 中搭接形成网络结构,并通过晶须桥联、裂缝偏转等作用,使 MPC 的早期力学性能显著增强;MgO 晶须参与水化,提高了晶须与 MPC 基体的握裹力和相容性;随着龄期延长,晶须水化程度加深,使 MPC 基体更加致密,后期抗压强度增长明显,但晶须的桥联作用逐渐减弱,MPC 的后期抗折强度增长幅度较小。     

A combined SEM–Calorimetric approach for assessing hydration and porosity development in GGBS concrete

A combination of semi-adiabatic calorimetry and Scanning Electron Microscopy (SEM) is employed for characterising the hydration process and pore structure development of cementitious pastes. The efficiency of this method is investigated by obtaining hydration curve parameters for four different concrete mixes manufactured using varying combinations of limestone blended cement (CEM II/A-LL) and ground granulated blast-furnace slag (GGBS) over a period of six months after casting. Embedded thermocouples recorded the internal temperature development associated with heat of hydration released in the first hours after casting. Hydration monitoring was continued by analysing SEM images taken from broken concrete specimens at various time intervals. Reliable hydration quantification using this approach requires the aggregate particles to be identified and filtered out of the image; this is achieved using a semi-automatic image processing methodology developed for detection and segmentation of aggregates from the concrete paste. Grey-level thresholding and the inflection point method are employed to determine the area fraction of the void space and assess porosity. Hydration degrees are then determined by applying thresholding methods to distinguish the hydrated and anhydrous cement particles. Corresponding hydration curve parameters were obtained based on the experimental data, and the resulting curves were compared with those obtained based on commonly used cement composition models.     

Feasible use of large volumes of GGBS in 100% recycled glass architectural mortar

The use of 100% recycled glass as aggregates in architectural mortar is regarded as an environmentally friendly, cost-effective and attractive feature for construction applications due to the natural characteristics of glass (e.g. aesthetic pleasing, impermeability, chemical resistance properties). However, the need to use large quantities of white cement for architectural products may increase the overall cost of production. Therefore, the possibility of using a near-white coloured ground granulated blast furnace slag (GGBS) to replace white cement for architectural mortar production is an attractive option. This paper reports a study which is an extension of our previous work aiming to investigate the feasibility of using large volumes of GGBS (ranging from 15% to 75% white cement replacements) to produce self-compacting-based architectural mortars. To improve the appearance (whiteness) of the mortar, a small quantity of titanium dioxide (TiO₂) was added to the selected mixes for comparison purposes. Fresh and hardened properties of the mortar including mini-slump flow, density, water absorption, flexural strength, equivalent compressive strength, drying shrinkage, alkali silica reaction (ASR) and acid attack resistance were investigated. The overall performance showed that it is feasible to use GGBS for the production of architectural mortar and 60% replacement of white cement by GGBS was determined to be optimal. The replacement significantly increased the flexural strength, and reduced the drying shrinkage and risk of ASR expansion, as well as improved the ability to resist acid attack of the mortar produced.     

Strength and hydration products of reactive MgO–silica pastes

The reaction between MgO and microsilica has been studied by many researchers, who confirmed the formation of magnesium silicate hydrate. The blend was reported to have the potential as a novel material for construction and environment purposes. However, the characteristics of MgO vary significantly, e.g., reactivity and purity, which would have an effect on the hydration process of MgO–silica blend. This paper investigated the strength and hydration products of reactive MgO and silica blend at room temperature up to 90 days. The existence of magnesium silicate hydrate after 7 days’ curing was confirmed with the help of infrared spectroscopy, thermogravimetric analysis and X-ray diffraction. The microstructural and elemental analysis of the resulting magnesium silicate hydrate was conducted using scanning electron microscopy and energy dispersive spectroscopy. In addition, the effect of characteristics of MgO on the hydration process was discussed. It was found that the synthesis of magnesium silicate hydrate was highly dependent on the reactivity of the precursors. MgO and silica with higher reactivity resulted in higher formation rate of magnesium silicate hydrate. In addition, the impurity in the MgO affects the pH value of the blends, which in turn determines the solubility of silica and the formation of magnesium silicate hydrate.     

Efficiency of ground granulated blast-furnace slag replacement in ceramic waste aggregate mortar

From our previous findings, the recycling of ceramic waste aggregate (CWA) in mortar has been proved an ecological means plus an excellent outcome against chloride ingress. The CWAs were porcelain insulator wastes supplied from an electric power company, which were crushed and ground to fine aggregate sizes. In this study, to further develop the CWA mortar as an eco-efficient construction material, ground granulated blast-furnace slag (GGBS) was incorporated. The slag (having the Blaine fineness of 6230 cm²/g) was utilized as a supplementary cementitious material (SCM) at three different replacement levels of 15%, 30%, and 45% of cement by weight. The efficiency of the GGBS on enhancing chloride resistance in the CWA mortars was experimentally assessed by using a silver nitrate solution spray method and an electron probe microanalysis (EPMA). The tests were carried out on mortar samples after immersed in a 5.0% NaCl solution for 24 weeks. Another set of the mortar samples was exposed to a laboratory ambient condition for 24 weeks and then followed with a carbonation test. The test results indicated that the resistance to the chloride ingress of the CWA mortar becomes more effective in proportion to the replacement level of the GGBS. In contrast, the carbonation depth of the CWA mortar increases with the increase of the GGBS. The activeness of the GGBS was also evaluated on the basis of the compressive strength development up to 91 days. Due to its high fineness, the GGBS can be used up to 30% while the high relative strength (more than 1.0) is achieved at all ages.     

Characterisation of high-performance cold bitumen emulsion mixtures for surface courses

Cold bitumen emulsion mixture (CBEM) is not yet widely used as a surface course around the world. In this study, 0/14-mm-size dense-graded surface course CBEMs have been investigated. The mechanical performance was evaluated in terms of stiffness modulus over 3 months and resistance to permanent deformation under three different stress levels (100, 200, 300 kPa), whilst durability evaluation was carried out in terms of resistance to moisture and frost damage. The study has also investigated the incorporation of low cement content (1%) with relatively sustainable by-product fillers, namely ground-granulated blast furnace slag (GGBS) and fly ash (FA) type 450-S on both mechanical and durability performance. A comparison has been carried out between the low and high cement content CBEM, as well as with respect to corresponding hot mix asphalt (HMA). The results revealed that the incorporation of GGBS and FA in CBEMs leads to superior performance, similar to CBEMs treated with high cement content and comparable to an equivalent HMA. Furthermore, GGBS replacement exhibited better performance than that of FA replacement. The findings suggest that the new sustainable types of CBEM can be developed for using as a surface layer for medium- to heavy-trafficked roads.     

Effectiveness of using CO2 pressure to enhance the carbonation of Portland cement-fly ash-MgO mortars

Acceleration on the carbonation of reactive MgO cement is essential for its widespread application. There is currently a dearth of published reports on the effect and sensitivity of using pressurized CO₂ on the properties and performance of reactive MgO cement blends. This study is motivated by improving the understanding of the effectiveness of accelerating the carbonation process. Pressurized CO₂ (up to 1.0 MPa) was employed to enhance the carbonation of mortar blends consisting of Portland cement, fly ash and reactive MgO. Results revealed that the carbonation front and mechanical properties of the mortars were developed quickly owing to the effectively accelerated carbonation under pressurized CO₂. In comparison to the 0.1 MPa pressure, the relatively higher pressure (0.55 and 1.0 MPa) were much more effective in achieving stronger mechanical properties within 1 day. However, an increasing curing duration from 1d to 14d under the lower CO₂ pressure of 0.1 MPa caused a 1.8–2.9 times increase in compressive strength. This indicates that either increases in pressure or curing duration under pressurized CO₂ enhances the carbonation and mechanical properties of the mortars.     

Hydration and properties of nano-TiO2 blended cement composites

Two types of nano-TiO₂ particles were blended into cement pastes and mortars. Their effects on the hydration and properties of the hydrated cement pastes were investigated. The addition of nano-TiO₂ powders significantly accelerated the hydration rate and promoted the hydration degree of the cementitious materials at early ages. It was demonstrated that TiO₂ was inert and stable during the cement hydration process. The total porosity of the cement pastes decreased and the pore size distribution were also altered. The acceleration of hydration rate and the change of microstructure also affected the physical and mechanical properties of the cement-based materials. The initial and final setting time was shortened and more water was required to maintain a standard consistence due to the addition of the nano-TiO₂. The compressive strength of the mortar was enhanced, practically at early ages. It is concluded that the nano-TiO₂ acted as a catalyst in the cement hydration reactions.     

An experimental study on optimum usage of GGBS for the compressive strength of concrete

This paper presents a laboratory investigation on optimum level of ground granulated blast-furnace slag (GGBS) on the compressive strength of concrete. GGBS was added according to the partial replacement method in all mixtures. A total of 32 mixtures were prepared in four groups according to their binder content. Eight mixes were prepared as control mixtures with 175, 210, 245 and 280 kg/m³ cement content in order to calculate the Bolomey and Féret coefficients (K_B, K_F). For each group 175, 210, 245 and 280 kg/m³ dosages were determined as initial dosages, which were obtained by removing 30 percent of the cement content of control concretes with 250, 300, 350, and 400 kg/m³ dosages. Test concretes were obtained by adding GGBS to concretes in an amount equivalent to approximately 0%, 15%, 30%, 50%, 70%, 90% and 110% of cement contents of control concretes with 250, 300, 350 and 400 kg/m³ dosages. All specimens were moist cured for 7, 14, 28, 63, 119, 180 and 365 days before compressive strength testing.The test results proved that the compressive strength of concrete mixtures containing GGBS increases as the amount of GGBS increase. After an optimum point, at around 55% of the total binder content, the addition of GGBS does not improve the compressive strength. This can be explained by the presence of unreacted GGBS, acting as a filler material in the paste.     

Greening effect in slag cement materials

This article presents the first spectroscopic data describing the processes responsible for the temporary blue-green coloration that forms during the hydration of various materials containing Ground Granulated Blast-furnace Slag (GGBS) under anoxic conditions. UV-visible-near infrared Diffuse Reflectance (DR) spectra demonstrate a striking similarity of the coloring center forming during the curing of a broad range of GGBS-bearing materials (pure GGBS with different compositions, mix Portland cement/GGBS (30/70), concrete and mortar). All spectra are similar to those of polysulfide complexes contained in the interlayer spacing of a synthetic green-colored hydrated calcium aluminate phase (AFm). This “greening effect” demonstrates a progressive oxidation of sulfide-based compounds initially contained in these materials during curing of GGBS bearing materials.     

Hydration kinetics and morphology of cement pastes with pozzolanic volcanic ash studied via synchrotron-based techniques

This study investigates the early ages of hydration behavior when basaltic volcanic ash was used as a partial substitute to ordinary Portland cement using ultra-small-angle X-ray scattering and wide-angle X-ray scattering (WAXS). The mix design consisted of 10, 30 and 50% substitution of Portland cement with two different-sized volcanic ashes. The data showed that substitution of volcanic ash above 30% results in excess unreacted volcanic ash, rather than additional pozzolanic reactions along longer length scales. WAXS studies revealed that addition of finely ground volcanic ash facilitated calcium-silicate-hydrate related phases, whereas inclusion of coarser volcanic ash caused domination by calcium-aluminum-silicate-hydrate and unreacted MgO phases, suggesting some volcanic ash remained unreacted throughout the hydration process. Addition of more than 30% volcanic ash leads to coarser morphology along with decreased surface area and higher intensity of scattering at early-age hydration. This suggests an abrupt dissolution indicated by changes in surface area due to the retarding gel formation that can have implication on early-age setting influencing the mechanical properties of the resulting cementitious matrix. The findings from this work show that the concentration of volcanic ash influences the specific surface area and morphology of hydration products during the early age of hydration. Hence, natural pozzolanic volcanic ashes can be a viable substitute to Portland cement by providing environmental benefits in terms of lower-carbon footprint along with long-term durability.     

Improving strength development of wastepaper sludge ash by wet-milling

Wastepaper sludge ash (WSA) requires relatively higher proportions of water than Portland cement (PC) when used as a single binder. This high water demand may be reduced by the addition of secondary binders such as ground granulated blastfurnace slag (GGBS), which improves the hydration properties of the mixes. Based on the already determined physico-chemical properties of WSA a new method of paste preparation is introduced which also enhances the cementitious properties of WSA. The method utilises a wet-grinding stage prior to mixing. Pre-treatment of WSA prior to the addition of GGBS enhances effectively the strength development of the blended binder. Higher compressive strengths are obtained for the paste cube samples made using the new method of paste preparation than those achieved by conventional dry mixing methods.     

Study of hydration of OPC/PFA blend with various activators using microwave technique

The early hydration of ordinary Portland cement (OPC) pulverized fly ash (PFA) blends with various PFA proportions was investigated using microwave technique and conduction calorimeter. It is found that PFA acts as almost inert filler in the OPC/PFA blends during the first 40 h of hydration, thus it retards the early hydration of the blends. To accelerate the pozzolanic hydration of the PFA, three different additives were studied. It is found that both Ca(OH)2 and Na2SO4 can accelerate the early hydration of the OPC/PFA blends, but Na2SO4 is more effective than Ca(OH)2, whereas NaOH is not suitable for the acceleration of the early hydration of the OPC/PFA blend. © 1998 Kluwer Academic Publishers     

The influence of cellulose nanocrystal additions on the performance of cement paste

The influence of cellulose nanocrystals (CNCs) addition on the performance of cement paste was investigated. Our mechanical tests show an increase in the flexural strength of approximately 30% with only 0.2% volume of CNCs with respect to cement. Isothermal calorimetry (IC) and thermogravimetric analysis (TGA) show that the degree of hydration (DOH) of the cement paste is increased when CNCs are used. The first mechanism that may explain the increased hydration is the steric stabilization, which is the same mechanism by which many water reducing agents (WRAs) disperse the cement particles. Rheological, heat flow rate measurements, and microscopic imaging support this mechanism. A second mechanism also appears to support the increased hydration. The second mechanism that is proposed is referred to as short circuit diffusion. Short circuit diffusion appears to increase cement hydration by increasing the transport of water from outside the hydration product shell (i.e., through the high density CSH) on a cement grain to the unhydrated cement cores. The DOH and flexural strength were measured for cement paste with WRA and CNC to evaluate this hypothesis. Our results indicate that short circuit diffusion is more dominant than steric stabilization.