Electrical resistance change and crack behavior in carbon nanotube/polymer composites under tensile loading

This paper studies the electrical and mechanical responses of cracked carbon nanotube (CNT)-based polymer composites. Tensile tests were performed on single-edge cracked plate specimens of the nanocomposites at room temperature and liquid nitrogen temperature (77 K), and the electrical resistance change of the specimens was monitored. An analytical model based on the electrical conduction mechanism of CNT-based composites was also developed to predict the resistance change resulted from crack propagation. The crack induced resistance change was calculated, and a comparison of the analytical predictions against the experimental data was made to validate the applicability of the model. In addition, the fracture properties of the nanocomposites were assessed in terms of the J-integrals using an elastic-plastic finite element analysis.     

Micromechanics modeling of the electrical conductivity of carbon nanotube (CNT)–polymer nanocomposites

A mixed micromechanics model was developed to predict the overall electrical conductivity of carbon nanotube (CNT)–polymer nanocomposites. Two electrical conductivity mechanisms, electron hopping and conductive networks, were incorporated into the model by introducing an interphase layer and considering the effective aspect ratio of CNTs. It was found that the modeling results agree well with the experimental data for both single-wall carbon nanotube and multi-wall carbon nanotube based nanocomposites. Simulation results suggest that both electron hopping and conductive networks contribute to the electrical conductivity of the nanocomposites, while conductive networks become dominant as CNT volume fraction increases. It was also indicated that the sizes of CNTs have significant effects on the percolation threshold and the overall electrical conductivity of the nanocomposites. This developed model is expected to provide a more accurate prediction on the electrical conductivity of CNT–polymer nanocomposites and useful guidelines for the design and optimization of conductive polymer nanocomposites.     

Synergetic effects of carbon nanotubes and carbon fibers on electrical and self-heating properties of high-density polyethylene composites

High-density polyethylene (HDPE) composite films filled with carbon fibers (CF), carbon nanotubes (CNT) as well as hybrid filler of CF and CNT were prepared by melt mixing. The electrical and self-heating properties of the composite films were investigated. Results showed that: when the total content of filler was the same, (i) the electrical resistivity of composite films filled with hybrid fillers was lower than those with single filler; (ii) the composite films filled with hybrid fillers displayed more excellent self-heating performance such as a higher surface temperature (T _s), a more rapid temperature response, and a better thermal stability. This indicates the synergetic effect of combination of CNT and CF on improvement of the electrical and self-heating properties of HDPE-based composite films. The synergy can be considered to be the result of the fibrous filler CF acting as long distance charge transporters and the CNT serving as an interconnection between the fibers by forming local conductive paths.     

Temperature dependence of electrical conductivity in double-wall and multi-wall carbon nanotube/polyester nanocomposites

The aim of this study is to investigate temperature dependence of electrical conductivity of carbon nanotube (CNT)/polyester nanocomposites from room temperature to 77 K using four-point probe test method. To produce nanocomposites, various types and amounts of CNTs (0.1, 0.3 and 0.5 wt.%) were dispersed via 3-roll mill technique within a specially formulized resin blend of thermoset polyesters. CNTs used in the study include multi walled carbon nanotubes (MWCNT) and double-walled carbon nanotubes (DWCNT) with and without amine functional groups (–NH₂). It was observed that the incorporation of carbon nanotubes into resin blend yields electrically percolating networks and electrical conductivity of the resulting nanocomposites increases with increasing amount of nanotubes. However, nanocomposites containing amino functionalized carbon nanotubes exhibit relatively lower electrical conductivity compared to those with non-functionalized carbon nanotubes. To get better interpretation of the mechanism leading to conductive network via CNTs with and without amine functional groups, the experimental results were fitted to fluctuation-induced tunneling through the barriers between the metallic regions model. It was found that the results are in good agreement with prediction of proposed model.     

Sensitivity and dynamic electrical response of CNT-reinforced nanocomposites

A series of dynamic compressive experiments were performed to experimentally investigate the electrical response of multi-wall carbon nanotube (CNT)-reinforced epoxy nanocomposites subjected to split Hopkinson pressure bar (SHPB) loading. Low-resistance CNT/epoxy specimens were fabricated using a combination of shear mixing and ultrasonication. Utilizing the CNT network within, the electrical resistance of the nanocomposite was monitored using a high-resolution four-point probe method during each compressive loading event. In addition, real-time deformation images were captured using high-speed photography. The percent change in resistance was correlated to both strain and real-time damage. The results were then compared to previous work conducted by the authors (quasi-static and drop weight impact) in order to elucidate the strain rate sensitivity on the electrical behavior of the material. Furthermore, the percent change in conductivity was determined using a Taylor expansion model to investigate the electrical response based on both dimensional change as well as resistivity change during mechanical loading within the elastic regime. Experimental findings indicate that the electrical resistance is a function of both the strain and deformation mechanisms induced by the loading. The bulk electrical resistance of the nanocomposites exhibited an overall decrease of 40–65% and 115–120% during quasi-static/drop weight and SHPB experiments, respectively.     

The electrical properties of polymer nanocomposites with carbon nanotube fillers

The electrical properties of polymer nanocomposites containing a small amount of carbon nanotube (CNT) are remarkably superior to those of conventional electronic composites. Based on three-dimensional (3D) statistical percolation and 3D resistor network modeling, the electrical properties of CNT nanocomposites, at and after percolation, were successfully predicted in this work. The numerical analysis was also extended to investigate the effects of the aspect ratio, the electrical conductivity, the aggregation and the shape of CNTs on the electrical properties of the nanocomposites. A simple empirical model was also established based on present numerical simulations to predict the electrical conductivity in several electronic composites with various fillers. This investigation further highlighted the importance of theoretical and numerical analyses in the exploration of basic physical phenomena, such as percolation and conductivity in novel nanocomposites.     

Self-sensing and mechanical performance of CNT/GNP/UHMWPE biocompatible nanocomposites

Ultra-high molecular weight polyethylene (UHMWPE)-based conductive nanocomposites with reduced percolation and tunable piezoresistive behavior were prepared via solution mixing followed by compression molding using carbon nanotubes (CNT) and graphene nanoplatelets (GNP). The effect of varying wt% of GNP with fixed CNT content (0.1 wt%) on the mechanical, electrical, thermal and piezoresistive properties of UHMWPE nanocomposites was evaluated. The combination of CNT and GNP enhanced the dispersion in UHMWPE matrix and lowered the probability of CNT aggregation as GNP acted as a spacer to separate the entanglement of CNT with each other. This has allowed the formation of an effective conductive path between GNP and CNT in UHMWPE matrix. The thermal conductivity, degree of crystallinity and degradation temperature of the nanocomposites increased with increasing GNP content. The elastic modulus and yield strength of the nanocomposites were improved by 37% and 33%, respectively, for 0.1/0.3 wt% of CNT/GNP compared to neat UHMWPE. The electrical conductivity was measured using four-probe method, and the lowest electrical percolation threshold was achieved at 0.1/0.1 wt% of CNT/GNP forming a nearly two-dimensional conductive network (critical value, t = 1.20). Such improvements in mechanical and electrical properties are attributed to the synergistic effect of the two-dimensional GNP and one-dimensional CNT which limits aggregation of CNTs enabling a more efficient conductive network at low wt% of fillers. These hybrid nanocomposites exhibited strong piezoresistive response with sensitivity factor of 6.2, 15.93 and 557.44 in the linear elastic, inelastic I and inelastic II regimes, respectively, for 0.1/0.5 wt% of CNT/GNP. This study demonstrates the fabrication method and the self-sensing performance of CNT/GNP/UHMWPE nanocomposites with improved properties useful for orthopedic implants.     

Nanoinfiltration behavior of carbon nanotube based nanocomposites with enhanced mechanical and electrical properties

In this work,carbon nanotube (CNT) based nanocomposites with high mass fraction are proposed by in-situ bridging carbon matrix into CNT paper through optimized chemical vapor infiltration (CVI).Nanoinfiltration behavior of CNTs is basically investigated under the CVI process.The contact between each CNT can be strengthened and the conductive pathways can be established,resulting in the better mechanical and electrical properties.Compared with the pristine CNT paper,the CNT/C composite after pyrolysis process confirms a remarkable advance in tensile strength (up to 310 ± 13 MPa) and Young's modulus (up to 2.4 ± 0.1 GPa).Besides,a notable feature of electrical conductivity also shows an improvement up to 8.5 S/cm,which can be attributed to the mass fraction of CNT (41 wt％) breaking the limits of percolation thresholds and the efficient densification of this sample to establish the conductive pathways.This study has a broad application in the development of the multi-functional electrical and engineering materials.     

Temperature dependent electrical conductivity of CNT–PEEK composites

The effect of temperature on electrical conductivity of nanocomposites consisting of Chemical Vapor Deposition (CVD)-grown multi-walled Carbon Nanotube (MWCNT) and Poly Ether Ether Ketone (PEEK) is presented in this paper. Different weight percentages of carbon nanotubes (CNT) were dispersed in PEEK through shear mixing by calendaring technique in Brabender. Percolation limit of the system was measured and discussed. The resulting nanocomposites were molded into round shaped pieces of 25.4 mm diameter and 1.4 mm thickness. The samples were then heated from room temperature to 140 °C while electrical conductivity is measured. It is found that electrical conductivity increases significantly with the increase in temperature and the rate of increase in conductivity with temperature depends on the content of CNT. The change in electrical conductivity does not follow the same route for heating and cooling cycle, thus resulting in electrical hysteresis.     

Creep behavior of polyurethane nanocomposites with carbon nanotubes

The polyurethane (PU) nanocomposites containing carbon nanotubes (CNTs) were prepared through in situ polymerization for the creep study. The results show that the presence of CNTs leads to a significant improvement of creep resistance of PU. However, this creep resistance does not increase monotonously with increase of CNT contents because it is highly dependent on the dispersion of CNTs. Several theoretical models were then used to establish the relations between CNT dispersion and final creep and creep–recovery behaviors of nanocomposites. The as-obtained viscoelastic and viscoplastic parameters of PU matrix and structural parameters of CNTs further confirmed the retardation effect by CNTs during creep of the nanocomposite systems. Besides, the time–temperature superposition (TTS) principle was also employed in this work to make a further evaluation on the creep of PU/CNT nanocomposites with long-term time scale.     

Electrical resistance-based strain sensing in carbon nanotube/polymer composites under tension: Analytical modeling and experiments

This paper presents an analytical and experimental study on the strain sensing behavior of carbon nanotube (CNT)-based polymer composites. Tensile tests were conducted on CNT/polycarbonate composites and the responses in the electrical resistance were measured during the tests. An analytical model incorporating the electrical tunneling effect due to the matrix material between CNTs was also developed to describe the electrical resistance change as a result of mechanical deformation. The model deals with the inter-nanotube matrix deformation at the micro/nanoscale due to the macroscale deformation of the nanocomposites. A comparison of the analytical predictions and the experimental data showed that the proposed model captures the sensing behavior. In addition, the effect of the micro/nanoscale structures on the strain induced resistance change was discussed to provide useful information for designing CNT-based polymer composites with high strain sensing capability.     

The relationship between microstructure and mechanical properties of carbon nanotubes/polylactic acid nanocomposites prepared by twin-screw extrusion

Twin-screw extrusion was applied to prepare the carbon nanotubes/polylactic acid (CNT/PLA) nanocomposites. Five different extruded plates were produced under variation of CNT concentrations. The internal microstructures were also observed by optical microscope to examine the distribution and dispersion of CNT in the PLA. Besides, the crystallinity of the CNT/PLA nanocomposites was investigated by differential scanning calorimetry (DSC) and density method. The effects of the CNT concentrations on the mechanical and electrical properties of the nanocomposites were investigated. Scanning electron microscope (SEM) was performed to observe the CNT dispersion in the nano-scale. These results suggested that the crystallinity was increased with the increase of CNT concentrations, demonstrating that CNT played a role as a nucleating agent in PLA. Moreover, the mechanical and electrical properties of PLA have been improved by a proper incorporation of CNTs due to a good distribution and dispersion of the CNTs.     

Fabrication and characterization of carbon nanotube reinforced poly(methyl methacrylate) nanocomposites

Multiwall carbon nanotube (CNT) reinforced poly(methyl methacrylate) (PMMA) nanocomposites have been successfully fabricated with melt blending. Two melt blending approaches of batch mixing and continuous extrusion have been used and the properties of the derived nanocomposites have been compared. The interaction of PMMA and CNTs, which is crucial to greatly improve the polymer properties, has been physically enhanced by adding a third party of poly(vinylidene fluoride) (PVDF) compatibilizer. It is found that the electrical threshold for both PMMA/CNT and PMMA/PVDF/CNT nanocomposites lies between 0.5 to 1 wt% of CNTs. The thermal and mechanical properties of the nanocomposites increase with CNTs and they are further increased by the addition of PVDF For 5 wt% CNT reinforced PMMA/PVDF/CNT nanocomposite, the onset of decomposition temperature is about 17 degrees C higher and elastic modulus is about 19.5% higher than those of neat PMMA. Rheological study also shows that the CNTs incorporated in the PMMA/PVDF/CNT nanocomposites act as physical cross-linkers.     

Structure–property relationships in isotactic polypropylene/multi-walled carbon nanotubes nanocomposites

In this work, the influence of multi-walled carbon nanotubes (MWCNT) on electrical, thermal and mechanical properties of CNT reinforced isotactic polypropylene (iPP) nanocomposites is studied. The composites were obtained by diluting a masterbatch of 20 wt.% MWCNT with a low viscous iPP, using melt mixing. The morphology of the prepared samples was examined through SEM, Raman and XRD measurements. The effect of MWCNT addition on the thermal transitions of the iPP was investigated by differential scanning calorimetry (DSC) measurements. Significant changes are reported in the crystallization behavior of the matrix on addition of carbon nanotubes: increase of the degree of crystallinity, as well as appearance of a new crystallization peak (owing to trans-crystallinity). Dynamic mechanical analysis (DMA) studies revealed an enhancement of the storage modulus, in the glassy state, up to 86%. Furthermore, broadband dielectric relaxation spectroscopy (DRS) was employed to study the electrical and dielectric properties of the nanocomposites. The electrical percolation threshold was calculated 0.6–0.7 vol.% MWCNT from both dc conductivity and dielectric constant values. This value is lower than previous mentioned ones in literature in similar systems. In conclusion, this works provides a simple and quick way for the preparation of PP/MWCNT nanocomposites with low electrical percolation threshold and significantly enhanced mechanical properties.     

Preparation, characterization and properties of acid functionalized multi-walled carbon nanotube reinforced thermoplastic polyurethane nanocomposites

The multi-walled carbon nanotube (MWNT) reinforced thermoplastic polyurethane (TPU) nanocomposites were prepared through melt compounding method followed by compression molding. The spectroscopic study indicated that a strong interfacial interaction was developed between carbon nanotube (CNT) and the TPU matrix in the nanocomposites. The microscopic observation showed that the CNTs were homogeneously dispersed throughout the TPU matrix well apart from a few clusters. The results from thermal analysis indicated that the glass transition temperature (T_g) and storage modulus (E′) of the nanocomposites were increased with increase in CNTs content and their thermal stability were also improved in comparison with pure TPU matrix. The rheological analysis showed the low frequency plateau of shear modulus and the shear thinning behavior of the nanocomposites. The electrical behaviors of the nanocomposites are increased with increase in weight percent (wt%) of CNT loading. The mechanical properties of nanocomposites were substantially improved by the incorporation of CNTs into the TPU matrix.     

Experiments and micromechanical modeling of electrical conductivity of carbon nanotube/cement composites with moisture

Carbon nanotube (CNT)/cement composites have been proposed as a multifunctional material for self-sensing and traffic monitoring due to their unique electric conductivity which changes with the application of mechanical load. However, material constituent and environmental factors may significantly affect the potential application of these materials. Therefore, it is necessary to understand an influence of material constituent such as porosity and dispersion of CNT and environmental factor such as moisture on the electrical conductivity of CNT/cement composite. This paper investigates the effect of moisture on the effective electrical conductivity of CNT/cement composites. To prepare the specimens, multi-walled carbon nanotubes (MWCNTs) are well dispersed in cement paste, which is then molded and cured into cubic test specimens. By drying the specimens from the fully saturated state to the fully dry state, the effective electrical conductivity is measured at different moisture contents. As the water in the specimen is replaced by air voids, the electrical conductivity significantly decreases. Different ratios of MWCNTs to cement have been used in this study. Micromechanical models have been used to predict the effective electrical conductivities. A comprehensive model is proposed to take into account the effects of individual material phases on the effective electrical conductivity of CNT/cement composites with moisture effect.     

炭黑改性对炭黑/高密度聚乙烯体系电性能稳定性的影响

采用熔体共混法制备了炭黑（CB）/高密度聚乙烯（HDPE）导电复合材料。研究了硝酸氧化对CB/HDPE导电复合材料正温度系数（PTC）、负温度系数（NTC）效应和电性能稳定性的影响。结果表明,填充氧化炭黑（CB-O）提高了CB-O/HDPE体系的电性能稳定性和PTC强度,部分消除或降低了复合材料的NTC效应。而CB-O/HDPE体系的室温电阻率比CB/HDPE体系只增加了0.3个数量级,但比经过交联处理的CB/HDPE（CB/crosslinked-HDPE）体系降低了1个数量级。CB-O/HDPE复合材料性能的改善主要是由于CB经氧化后,表面羧基、羟基等极性基团含量增加,抑制了CB粒子高温时的自团聚作用,减弱了体系的NTC效应;同时CB表面微晶晶界处导电性较差区域的减少,提高了CB的导电性,,并且CB-O表面大量孔洞和裂缝的形成,增强了CB-O与HDPE的物理吸附作用,提高了复合材料的电性能稳定性。      

Crack growth characteristics of carbon nanotube-based polymer composites subjected to cyclic loading

This paper presents the characterization of crack growth in carbon nanotube (CNT)-based polymer composites under fatigue loading. Fatigue crack growth tests were performed on single-edge cracked plate specimens of CNT/polycarbonate composites at room temperature and liquid nitrogen temperature (77 K). An elastic–plastic finite element analysis was also conducted to determine the J-integral range. The crack growth rate data were expressed in terms of the J-integral range, and the effect of nanotube addition on the fatigue crack growth behavior was examined. In addition, possible mechanisms of the crack growth in the nanocomposites are discussed based on microscopic observations of the specimen fracture surfaces.     

Strain sensing in polymer/carbon nanotube composites by electrical resistance measurement

In this work multiwall carbon nanotubes (MWCNTs) dispersed in a polymer matrix have been used for strain sensing of the resulting nanocomposite under tensile loading. This was achieved by measuring the relative electrical resistance change (ΔR/R₀) in conductive polyvinylidenefluoride (PVDF)/MWCNTs nanocomposites prepared by melt-mixing with varying filler content from 0.5 wt.% to 8 wt.%. Two main parameters were systematically studied. The PVDF/MWCNTs mixing procedure that results in a successful MWCNTs dispersion, and the effect of MWCNTs content on material’s sensing behaviour. The samples were subjected to tensile loading and the longitudinal strain was monitored together with the longitudinal electrical resistance. The results showed that MWCNTs dispersed in insulating PVDF matrix have the potential to be used as a sensitive network to monitor the strain levels in polymer/carbon nanotube nanocomposites as the deformation level of each sample was being reflected by the resistance changes.     

Multi-walled carbon nanotube laden with D-Mannitol as phase change material: Characterization and experimental investigation

In this paper, multi-walled carbon nanotubes (CNT) were dispersed in D-Mannitol to prepare enhanced thermal conductive nanocomposites phase change materials (PCM) with 0.1% and 0.5% weight fraction. The PCM were tested for 100 thermal cycles and characterized by using techniques such as Differential Scanning Calorimetry (DSC), Thremogravimetric analyser (TGA) and Fourier Transform Infrared (FT-IR). The effect of adding CNT on energy storage/release performance of DM was experimentally studied. Maximum thermal conductivity enhancement was found to be ～7% and ～32% respectively for 0.1–0.5?wt.% DM-CNT composites. It was observed from the crystallization kinetics study of DM that addition of CNT resulted in lowering the crystallization of DM. However after thermal cycling, the latent heat capacities decreased yet showed a high latent heat enthalpy of 241.16?kJ/kg. Experimental results showed that the total time for complete cycle reduced by ～25.7% for 0.5?wt.% DM-CNT. The analysis of the experimental results indicate that the proposed PCM nanocomposites exhibit excellent thermal and chemical stability with enhanced heat transfer characteristics.