Preparation and characterization of stearic acid/expanded graphite composites as thermal energy storage materials

Stearic acid/expanded graphite composites with different mass ratios were prepared by absorbing liquid stearic acid into the expanded graphite. In the composite materials, the stearic acid was used as the phase change material for thermal energy storage, and the expanded graphite acted as the supporting material. Fourier transformation infrared spectroscopy, X-ray diffraction, scanning electron microscopy and thermal diffusivity measurement were used to determine the chemical structure, crystalline phase, microstructure and thermal diffusivity of the composites, respectively. The thermal properties and thermal stability were investigated by differential scanning calorimetry and thermogravimetric analysis. The thermal analysis results indicated that the materials exhibited the same phase transition characteristics as the stearic acid and their latent heats were approximately the same as the values calculated based on the weight fraction of the stearic acid in the composites. The microstructural analysis results showed that the stearic acid was well absorbed in the porous network of the expanded graphite, and there was no leakage of the stearic acid from the composites even when it was in the molten state.     

Preparation, thermal properties and thermal reliability of palmitic acid/expanded graphite composite as form-stable PCM for thermal energy storage

This study is focused on the preparation and characterization of thermal properties and thermal reliability of palmitic acid (PA)/expanded graphite (EG) composite as form-stable phase change material (PCM). The maximum mass fraction of PA retained in EG was found as 80 wt% without the leakage of PA in melted state even when it is heated over the melting point of PA. Therefore, the PA/EG (80/20 w/w%) composite was characterized as form-stable PCM. From differential scanning calorimetry (DSC) analysis, the melting and freezing temperatures and latent heats of the form-stable PCM were measured as 60.88 and 60.81 °C and 148.36 and 149.66 J/g, respectively. Thermal cycling test showed that the composite PCM has good thermal reliability although it was subjected to 3000 melting/freezing cycles. Fourier transformation infrared (FT-IR) spectroscopic investigation indicated that it has good chemical stability after thermal cycling. Thermal conductivities of PA/EG composites including different mass fractions of EG (5%, 10%, 15% and 20%) were also measured. Thermal conductivity of form-stable PA/EG (80/20 w/w%) composite (0.60 W/mK) was found to be 2.5 times higher than that of pure PA (0.17 W/mK). Moreover, the increase in thermal conductivity of PA was confirmed by comparison of the melting and freezing times of pure PA with that of form-stable composite. Based on all results, it was concluded that the form-stable PA/EG (80/20 w/w%) has considerable latent heat energy storage potential because of its good thermal properties, thermal and chemical reliability and thermal conductivity.     

Polyurethane/graphite nano-platelet composites for thermal energy storage

In this work new polyurethane-based phase change materials containing segments of poly(ethylene glycol) with average molar mass of 8000 g/mol with and without chain extender and modified with graphite nano-platelets have been fabricated and characterized. Structure, morphology and phase behaviour of these solid-solid phase change materials were investigated, as well as the thermal stability and conductivity. The heat of phase transition was in the range of 118.0–164.5 J/g for polyurethane without chain extender and 128.0–148.5 J/g for polyurethane with chain extender. The highest heat of phase transition and crystallinity were found for system modified with 0.3% of graphite nano-platelets in polyurethane without chain extender. Modulated differential scanning calorimetry results showed some changes in the phase transition behaviour and the crystallinity of the polyurethane matrix due to graphite nano-platelets confinement effect. Enhancements in the thermal stability in polyurethane modified with graphite nano-platelets, attributed to the barrier effect, were found based on thermogravimetric analysis data. The thermal conductivity increased with an increase of graphite nano-platelets content for both polyurethane systems, with and without chain extender, which is important for modern thermal energy storage applications.     

Preparation of capric acid/halloysite nanotube composite as form-stable phase change material for thermal energy storage

A novel form-stable composite as phase change material (PCM) for thermal energy storage was prepared by absorbing capric acid (CA) into halloysite nanotube (HNT). The composite PCM was characterized by TEM, FT-IR and DSC analysis techniques. The composite can contain capric acid as high as 60 wt% and maintain its original shape perfectly without any CA leakage after subjected to 50 melt-freeze cycles. The melting temperature and latent heat of composite (CA/HNT: 60/40 wt%) were determined as 29.34 °C and 75.52 J/g by DSC. Graphite (G) was added into the composite to improve thermal storage performance and the thermal storage and release rates were increased by 1.8 times and 1.7 times compared with the composite without graphite, respectively. Due to its high adsorption capacity of CA, high heat storage capacity, good thermal stability, low cost and simple preparation method, the composite can be considered as cost-effective latent heat storage material for practical applications such as solar energy storage, building energy conservation and agricultural greenhouse in the near future.     

Experimental research on thermal characteristics of PCM thermal energy storage units

To explore thermal management integration in electric vehicles (EVs), a phase change materials (PCMs) thermal energy storage unit using flat tubes and corrugated fins is designed. The investigation focuses on the thermal characteristics of the PCM unit, such as the temperature variation, heat capacity, and heat transfer time, etc. Meanwhile, the heat storage and release process will be influenced by different inlet temperature, liquid flow rate, melting point of the PCM, and the combination order of the units. Under the same inlet temperature and flow rate condition, the PCM unit with higher melting point enters the latent heat storage stage slowly and enters the phase change melting release stage quickly. Furthermore, the heat storage and release rates increase with increasing liquid flow rates, but the effects are diminishing in the middle and later periods. The multiple PCM units with different melting temperatures are cascaded to help recycle low-grade heat energy with different temperature classes and exhibit well heat storage and release rates.     

Thermal properties and characterization of palmitic acid/nano silicon dioxide/graphene nanoplatelet for thermal energy storage

Palmitic acid (PA), nano silicon dioxide (nano SiO₂), and graphene nanoplatelets (GNPs) were fabricated to composite phase change materials (PCMs) for thermal energy storage. PA acted as PCM, nano SiO₂ was used as supporting material. GNP as thermal conductivity promoter was added to modify composite PCM. Nano SiO₂ has good adsorption property and can adsorb liquid PCM to prevent leakage. Leakage measurement indicated that PA maximum content in composite PCM is 70 wt%. Chemical and crystal structures, and microstructure of composite PCM were tested by Fourier transformation infrared spectroscope, X-ray diffractometer and scanning electronic microscope, which showed that the raw materials are well mixed by physical action. Differential scanning calorimeter result presented that composite PCM possess phase change temperature at about 60°C and latent heat of 128.42 kJ/kg. Thermogravimetric analyzer and thermal cycle experiment showed that composite PCM have outstanding thermal stability and durability. Thermal conductivity apparatus measurement results indicated that thermal conductivity of composite PCM with 5 wt% GNP is 1.65 times that of composite PCM without GNP. Therefore, this composite PCM are potential materials for thermal energy storage.     

Granular phase changing composites for thermal energy storage

Granular phase changing composites for thermal energy storage were made of granular porous materials and organic phase changing materials by means of vacuum impregnation method. Experimental studies on the vacuum impregnation method, phase changing behavior, chemical compatibility between porous materials and phase changing materials, and sealing performance of coating materials arrived in the following conclusions. Firstly, the vacuum impregnation method is effective in loading porous materials with phase changing materials; and its setup is simple, cheap and easy of scale-up. Secondly, organic phase changing materials (including fatty acids and their derivatives, and paraffin) and inorganic porous materials (including expanded clay, expanded fly ash and expanded perlite) are suitable raw materials for the phase changing composites with respect to chemical compatibility, large thermal energy storage density, and feasibility of large scale processing. Thirdly, thickened latex is the best choice of coating materials for the porous material granules, whose sealing performance is about 40-fold higher than that of normal cement paste and about sevenfold higher than that of the best polymer modified cement paste in this paper.     

Electrospun capric acid/polyethylene terephthalate composite nanofibres for storage and retrieval of thermal energy

Abstract

Composite nanofibres based on capric acid (CA) and polyethylene terephthalate (PET) with different mass ratios of CA/PET ranging from 0·5∶1, 1∶1, 1·5∶1, 2∶1 to 2·5∶1 were fabricated by electrospinning as innovative form-stable phase change materials for storage and retrieval of thermal energy. The morphological structures, thermal energy storage properties and thermal stability of electrospun CA/PET composite nanofibres were characterised by field emission scanning electron microscopy (FE-SEM), transmission electronic microscopy (TEM), differential scanning calorimetry (DSC) and thermogravimetric analyses (TGA) respectively. The FE-SEM images revealed that the electrospun CA/PET composite nanofibres had a cylindrical morphology with average fibre diameters in the range of about 145–192 nm. Additionally, the FE-SEM and TEM images indicated that the CA distributed on the surface and within the core of the composite nanofibres. The results acquired from DSC analyses indicated that the mass ratio of CA versus PET played an important role on the enthalpy values of melting and crystallisation of the composite nanofibres, while it had no appreciable effect on the temperatures of phase transitions. Moreover, the results of DSC thermal cycling suggested that the thermal energy storage properties of the CA in the composite nanofibres had hardly been influenced during thermal cycling, indicating that the electrospun CA/PET composite nanofibres had good thermal reliability. The TGA results showed that both the onset thermal degradation temperature and the charred residue at 700°C of the composite nanofibres were lower than those of pure PET nanofibres as a result of the thermal instability of the CA molecular chains.     

Synthesis and thermal energy storage properties of ethylene dilauroyl, dimyristoyl, and dipalmitoyl amides as novel solid-liquid phase change materials

Ethylene dilauroyl, dimyristoyl, and dipalmitoyl amides were synthesized as novel solid-liquid phase change materials (PCMs) via condensation of ethylene diamine with the respective carboxyl chlorides (lauroyl chloride, myristoyl chloride, and palmytoyl chloride). The synthesized ethylene dilauroyl amide (EDLA), ethylene dimyristoyl amide (EDMA), and ethylene dipalmytoyl amide (EDPA) were characterized structurally by FT-IR and ¹H NMR spectroscopy techniques. Latent heats of melting and freezing determined using DSC technique were found to be 127.83 and −118.30 J/g for EDLA, 129.95 and −132.40 J/g for EDMA, and 150.66 and −145.22 J/g for EDPA, respectively. Phase change temperatures of these PCMs were ranged between 38.5 and 52.5 °C. The synthesized PCMs were tested for durability by accelerated thermal cyclings including 1000 melting/freezing cycles. Besides the thermal endurance of the PCMs were determined by TG analysis. Based on the results it was concluded that EDLA, EDMA, and EDPA compounds synthesized as novel solid-liquid PCMs have considerable amount of thermal energy storage potential in terms of suitable phase change temperatures, high latent heats, thermal reliability, and thermal stability. Moreover, the other advantages of the synthesized PCMs over the fatty acids used are better odor, low corrosivity, and low sublimation rates.     

Effects of nano-SiO2 on morphology,thermal energy storage,thermal stability,and combustion properties of electrospun lauric acid/PET ultrafine composite fibers as form-stable phase change materials

The ultrafine composite fibers consisting of lauric acid (LA), polyethylene terephthalate (PET), and silica nanoparticles (nano-SiO₂) were prepared through the materials processing technique of electrospinning as an innovative type of form-stable phase change materials (PCMs). The effects of nano-SiO₂ on morphology, thermal energy storage, thermal stability, and combustion properties of electrospun LA/PET/SiO₂ composite fibers were studied. SEM images revealed that the LA/PET/SiO₂ composite fibers with nano-SiO₂ possessed desired morphologies with reduced average fiber diameters as compared to the LA/PET fibers without nano-SiO₂. DSC measurements indicated that the amount of nano-SiO₂ in the fibers had an influence on the crystallization of LA, and played an important role on the heat enthalpies of the composite fibers; while it had no appreciable effect on the phase change temperatures. TGA results suggested that the incorporation of nano-SiO₂ increased the onset thermal degradation temperature, maximum weight loss temperature, and charred residue at 700 °C of the composite fibers, indicating the improved thermal stability of the fibers. MCC tests showed that the heat resistance effect and/or barrier property generated by nano-SiO₂ resulted in an increase of initial combustion temperature and a decrease of the heat release rate for the electrospun ultrafine composite fibers.     

Form-stable phase change materials for thermal energy storage

The present paper considers the state of investigations and developments in form-stable phase change materials for thermal energy storage. Paraffins, fatty acids and their blends, polyethylene glycol are widely used as latent heat storage component in developing form-stable materials while high-density polyethylene (HDPE), styrene-butadiene-styrene (SBS) triblock copolymer, Eudragit S, Eudragit E, poly (vynil chloride) (PVC), poly (vynil alcohol) (PVA) and polyurethane block copolymer serve as structure supporting component. A set of organic and metallo-organic materials with high transition heat in solid-solid state is considered as perspective for-stable materials to store thermal energy. Another perspective class of form-stable materials are the materials on the basis of such porous materials as expanded perlite and vermiculite impregnated with phase change heat storage materials. The technology of producing new form-stable ultrafine heat storage fibers is developed. It opens availability to produce the clothers with improved heat storage ability for extremely cold regions. The perspective fields of application of form-stable materials are discussed. The further directions of investigations and developments are considered.     

Thermal performance of myristic acid as a phase change material for energy storage application

Thermal performance and phase change stability of myristic acid as a latent heat energy storage material has been studied experimentally. In the experimental study, the thermal performance and heat transfer characteristics of the myristic acid were tested and compared with other studies given in the literature. In the present study is included some parameters such as transition times, temperature range, and propagation of the solid–liquid interface as well as heat flow rate effect on the phase change stability of myristic acid as a phase change material (PCM). The experimental results showed that the melting stability of the PCM is better in the radial direction than the axial direction. The variety of the melting and solidification parameters of the PCM with the change of inlet water temperature is also studied. The results show that the better stability of the myristic acid was accomplished at low inlet water temperature compared with the obtained results at high inlet water temperature. We also observed that while the heat exchanger tube is in the horizontal position, the PCM has more effective and steady phase change characteristics than in the vertical position. The heat storage capacity of the container (PCM tube) is not as good as we expected in this study and the average heat storage efficiency (or heat exchanger effectiveness) is 54%. It means that 46% of the heat acrually lost somewhere.     

Preparation and properties studies of halogen-free flame retardant form-stable phase change materials based on paraffin/high density polyethylene composites

The halogen-free flame retardant form-stable phase change materials (PCM) based on paraffin/high density polyethylene (HDPE) composites were prepared by using twin-screw extruder technique. The structures and properties of the form-stable PCM composites based on intumescent flame retardant system with expandable graphite (EG) and different synergistic additives, such as ammonium polyphosphate (APP) and zinc borate (ZB) were characterized by scanning electronic microscope (SEM), thermogravimetric analyses (TGA), dynamic Fourier-transform infrared (FTIR) spectra, differential scanning calorimeter (DSC) and Cone calorimeter test. The TGA results showed that the halogen-free flame retardant form-stable PCM composites produced a larger amount of charred residue at 700 °C, although the onset of weight loss of the halogen-free flame retardant form-stable PCM composites occurred at a lower temperature due to the thermal decomposition of flame retardant. The DSC measurements indicated that the additives of flame retardant had little effect on the thermal energy storage property, and the temperatures of phase change peaks and the latent heat of the paraffin showed better occurrence during the freezing process. The dynamic FTIR monitoring results revealed that the breakdowns of main chains (HDPE and paraffin) and formations of various residues increased with increasing thermo-oxidation temperature. It was also found from the Cone calorimeter tests that the peak of heat release rate (PHRR) decreased significantly. Both the decrease of the PHRR and the structure of charred residue after combustion indicated that there was a synergistic effect between the EG and APP, contributing to the improved flammability of the halogen-free flame retardant form-stable PCM composites.     

Development of a ventilation system utilizing thermal energy storage for granules containing phase change material

We have developed an experimental ventilation system that features direct heat exchange between ventilation air and granules containing a phase change material (PCM). Measurement of outlet air temperature when the inlet air temperature was periodically varied to simulate changes of outdoor ambient air temperature showed that the outlet air temperature was stabilized and remained within the phase change temperature range. This effect is expected to be useful in practical ventilation systems. The potential of such systems for reducing ventilation load was examined through computer simulation for eight representative cities of Japan. This revealed how different temperature conditions would affect required heat storage capacity.     

Thermal properties and crystallization kinetics of pentaglycerine/graphene nanoplatelets composite phase change material for thermal energy storage

Solid-solid phase change materials (SSPCMs) used in thermal energy storage (TES) system attract much attention in recent days. Here, graphene nanoplatelets (GnPs) were introduced into pentaglycerine (PG) with mass ratios of 1 wt%, 2 wt%, and 4 wt% to obtain PG/GnPs PCMs. The structure and thermal property of PG/GnPs PCMs were characterized by SEM, XPS, FT-IR, POM, DSC, thermal conductivity tester, and heat transfer performance test system. The effect of GnPs on the crystallization kinetic of PG was investigated by isoconversional method. The results indicated that PG and GnPs were uniformly mixed together by physical reaction. GnPs reduced the subcooling and enhanced the thermal conductivity of the PG/GnPs. The heat transfer rate of PG/GnPs was improved during to the high thermal conductivity. Crystallization kinetic results presented that the activation energy increases with the GnP content. In summary, GnPs improved the thermal behaviors of PG.     

Characterization and hydrogen storage properties of SnO2 functionalized MWCNT nanocomposites

Structural, spectral, morphological, thermal and hydrogen storage properties of the multi-walled carbon nanotubes functionalized with SnO₂ particles (MWCNT/SnO₂) heat treated at 300, 350 and 400 °C in air were systematically investigated. X-ray diffraction from (110), (101) and (211) planes of SnO₂, (002) plane of MWCNT and shift towards higher angle confirmed the formation of composites. XPS, Raman, FTIR and TGA analyses revealed that C–O bond on the surface of MWCNT acts as the nucleation sites for SnO₂ which resulted in a strong interaction between MWCNT and SnO₂. Presence of C, Sn and O was confirmed by EDX and XPS analyses. Hydrogen adsorption was carried out using hydrogenation set-up and H₂ adsorption/desorption behavior of the composites were studied employing Raman and thermogravimetric analyses. Size, morphology and interaction between MWCNT and SnO₂ were impacted significantly by the heat treatment which resulted in high hydrogen storage capacity of 2.13 and 2.62 wt % for 15 and 30 min hydrogenation time for the nanocomposite heat treated at 400 °C.     

Economic evaluation of latent heat thermal energy storage using embedded thermosyphons for concentrating solar power applications

An economic evaluation of a latent heat thermal energy storage (LHTES) system for large scale concentrating solar power (CSP) applications is conducted. The concept of embedding gravity-assisted wickless heat pipes (thermosyphons) within a commercial-scale LHTES system is explored through use of a thermal network model. A new design is proposed for charging and discharging a large-scale LHTES system. The size and cost of the LHTES system is estimated and compared with a two-tank sensible heat energy storage (SHTES) system. The results suggest that LHTES with embedded thermosyphons is economically competitive with current SHTES technology, with the potential to reduce capital costs by at least 15%. Further investigation of different phase change materials (PCMs), thermosyphon working fluids, and system configurations has the potential to lead to designs that can further reduce capital costs beyond those reported in this study.     

High-chain fatty acid esters of myristyl alcohol with odd carbon number: Novel organic phase change materials for thermal energy storage—2

A series of high-chain fatty acid esters of 1-tetradecanol (myristyl alcohol) were synthesized via esterification of 1-tridecanoic, 1-pentadecanoic, 1-heptadecanoic and 1-nonadecanoic acids under vacuum and in the absence of catalyst. The esterification reactions were controlled by FT-IR spectroscopy. Differential scanning calorimeter (DSC) and thermo-gravimetric analyzer (TGA) were intensively used to determine the thermal properties of the presented novel organic phase change materials (PCM). The thermal properties were given in terms of phase change temperature, enthalpy, specific heat (C_p) and thermal decomposition temperature with related statistical calculations. The thermal reliability of the synthesized PCMs, which is an important property for utilization, was determined via measuring the change in thermal properties after 1000 thermal cycles. The DSC analyses indicated that the melting points of the novel organic PCMs were between 40 and 50 °C with phase change enthalpy above 200 kJ/kg. The results showed that these thermal storage materials were favorable for low temperature heat transfer applications with superior thermal properties and reliability among the known PCMs.     

Nanoparticle-enhanced phase change materials (NEPCM) with great potential for improved thermal energy storage

Improved functionality of phase change materials (PCM) through dispersion of nan oparticles is reported. The resulting nanoparticle-enhanced phase change materials (NEPCM) exhibit enhanced thermal conductivity in comparison to the base material. Starting with steady state natural convection within a differentially-heated square cavity that contains a nanofluid (water plus copper nanoparticles), the nanofluid is allowed to undergo solidification. Partly due to increase of thermal conductivity and also lowering of the latent heat of fusion, higher heat release rate of the NEPCM in relation to the conventional PCM is observed. The predicted increase of the heat release rate of the NEPCM is a clear indicator of its great potential for diverse thermal energy storage applications.     

Review on storage materials and thermal performance enhancement techniques for high temperature phase change thermal storage systems

Designing a cost-effective phase change thermal storage system involves two challenging aspects: one is to select a suitable storage material and the other is to increase the heat transfer between the storage material and the heat transfer fluid as the performance of the system is limited by the poor thermal conductivity of the latent heat storage material. When used for storing energy in concentrated solar thermal power plants, the solar field operation temperature will determine the PCM melting temperature selection. This paper reviews concentrated solar thermal power plants that are currently operating and under construction. It also reviews phase change materials with melting temperatures above 300 °C, which potentially can be used as energy storage media in these plants. In addition, various techniques employed to enhance the thermal performance of high temperature phase change thermal storage systems have been reviewed and discussed. This review aims to provide the necessary information for further research in the development of cost-effective high temperature phase change thermal storage systems.