Kinetic investigation on butanol steam reforming over Ru/Al2O3 catalyst

Steam reforming of biomass-derived oxygenates is an attractive technique for the renewable production of hydrogen (H₂). In this work, steam reforming of n-butanol – a representative of bio-oxygenates – was studied over commercial 5% Ru/Al₂O₃ catalyst in a fixed-bed reactor. Kinetics of butanol reforming was investigated between temperatures 623 and 773 K at steam/carbon (S/C) ratio equal to 33.3 mol/mol. The W/F_A0 ratio (W: mass of catalyst, F_A0: molar flow rate of butanol in feed) was varied between 3.3 and 16.7 g h/mol. At T = 773 K, butanol conversion and H₂ yield were 93.4% and 0.61 mol/mol. Evaluation of the kinetic data showed that reaction order with respect to butanol was unity. The activation energy for the investigated reaction was 78 kJ/mol. Finally, a Langmuir-Hinshelwood model that assumed the surface reaction between the adsorbed reactants as rate-determining was used to describe the kinetic data.     

Sustainable and selective hydrogen production by steam reforming of bio-based ethylene glycol: Design and development of Ni–Cu/mixed metal oxides using M (CeO2, La2O3, ZrO2)–MgO mixed oxides

Hydrogen (H₂) production in a clean and green manner via renewable sources is at present of great interest. Ethylene glycol, a bio-based feedstock, offers a sustainable route for high purity H₂ production. In the current investigation, MgO based mixed metal oxides containing CeO₂, La₂O₃ and ZrO₂ were synthesized and used to support 20 wt% Ni–Cu (1:1). The impacts of altering support characteristics on catalytic behavior have been studied and compared in H₂ synthesis via ethylene glycol steam reforming (SR), employing various characterization techniques such as XRD, SEM, EDX, TEM, H₂-TPR, H₂-TPD, TG-DSC and BET. Further, high resolution XPS studies were performed to explore the valence states and effectiveness of surface engineering of the catalysts. Assessment of the efficacy of catalysts was done via several parameters such as reactant conversion, H₂ concentration and long-term stability. All the synthesized materials produced encouraging results with high H₂ yield and conversion under the said operating conditions [T- 623 to 773 K; GHSV - 3120 to 6240 h^?1; P - 0.1 MPa; S/C - 3 to 7.5 mol/mol]. Amongst the three catalysts, Ni–Cu/La₂O₃–MgO and Ni–Cu/CeO₂–MgO exhibited superior behavior for high H₂ production. Ni–Cu/La₂O₃–MgO was better in comparison to Ni–Cu/CeO₂–MgO in terms of reactant conversion whereas Ni–Cu/CeO₂–MgO showed highest H₂ concentration (98 mol %) and improved stability along with absence of carbon deposition owing to its high mobile oxygen vacancies in its lattice. The highly active cubic CeO₂ species and its long-term durability (up to 8 cycles) owing to its exceptional redox property further justified its efficacy. The optimized process showed that at T = 773 K, GHSV = 3120 h^?1, S/C = 4.5 mol/mol for Ni–Cu/La₂O₃–MgO and Ni–Cu/CeO₂–MgO and at T = 773 K, GHSV = 3120 h^?1, S/C = 6 mol/mol and for Ni–Cu/ZrO₂–MgO, maximum H₂ concentration was obtained. At the end, reaction pathway followed by the catalysts was proposed.     

Catalytic performance and kinetic modeling of ethylene glycol steam reforming over surfactant-modified Pd–Ni/KIT-6

In the current study, steam reforming of ethylene glycol as a well-known bio-oxygenate, was carried out over 2%Pd–10%Ni/KIT-6 catalyst in a fixed-bed reactor. 2%Pd–10%Ni/KIT-6 was synthesized via surfactant-assisted impregnation method, whose physicochemical properties were determined by XRD, XRF, BET, FE-SEM, EDX-dot mapping, TEM, H₂-TPR, NH₃-TPD and TGA analyses. The performance of the synthesized catalyst was investigated at temperatures from 623 to 773 K and at 10 wt% of ethylene glycol in water. Furthermore, the W_cat/F_EG0 ratio varied between 100.08 and 202.22 (g h mol^?1). At T = 773 K and W_cat/F_EG0 = 202.22, ethylene glycol conversion and H₂ yield were 99.8% and 71.36%, respectively. Also, a stability test of 2%Pd–10%Ni/KIT-6 was conducted for 28 h. No significant change was shown in the catalytic activity. Some different models were used to describe the kinetic behavior. The power-law model indicated that the reaction order changed with temperature. The kinetic data were interpreted by the Langmuir-Hinshelwood models, in which the surface reaction between the adsorbed reactants was considered as a rate-determining step. The activation energy for the Langmuir-Hinshelwood and power-law models were 28.03 and 33.07 kJ mol^?1, respectively. This synthesized nanocatalyst as the first Pd–Ni/zeolite in SREG through well-known kinetics and mechanism, is superior in high stability, excellent EG conversion, good yield and selectivity to H₂ and less production of toxic products.     

Mixed reforming of methane over Ni–K/CeO2–Al2O3: Study of catalyst performance and reaction kinetics

Syngas can be effectively produced by mixed reforming of methane (MRM). In this work, the performance of Ni–K/CeO₂–Al₂O₃ catalyst in this process was investigated in a fixed-bed reactor in the 923–1073 K range. Both potassium and ceria are renowned for improving the performance of Ni catalyst in the reforming process. The influence of reaction conditions (viz. temperature, space time, feed composition and time-on-stream) on the conversion of two reactants CH₄ and CO₂, yield of the products H₂ and CO and the H₂/CO ratio in syngas were studied. At T = 1073 K and W/Q₀ = 0.17 g-h/L (here, W and Q₀ denote catalyst mass and volumetric flow rate of feed), conversions of CH₄ and CO₂ were 91.2 and 80.1%. When S/C ratio (or steam-to-carbon ratio) in feed increased from 0.2 to 0.5 mol/mol, H₂/CO ratio at T = 1073 K changed from 1.32 to 2.14 mol/mol. The catalyst performed stably for 50 h of time-on-stream. Reaction kinetics was studied between 973 and 1073 K and power law kinetic model was suggested. The apparent activation energy values for consumption of CH₄ and CO₂ were found to be 33.3 and 45.5 kJ/mol, respectively. This work is expected to aid catalyst development and reactor design for the MRM process.     

Effect of ZrO2 addition on Ni/Al2O3 catalyst to produce H2 from glycerol

In this work, ZrO₂ was employed as support and as Al₂O₃ modifier of Ni based catalysts due to its special interesting characteristics. The catalytic activity of these systems was studied in steam reforming of glycerol to produce H₂. As the activity results at 773 K and 873 K showed, the NiZ catalyst allowed low glycerol conversion and H₂ production when compared to the NiγA catalyst. Moreover, the NiZ catalyst was not able to reform intermediate liquid products into gaseous products.     

Sorption-enhanced reaction process for glycerol-to-hydrogen conversion over cobalt catalyst supported on promoted hydrotalcites

New bi-functional materials comprising the reforming catalyst, cobalt, and the CO₂-sorbent, hydrotalcite were used to produce pure hydrogen (H₂) from sorption-enhanced steam glycerol reforming (SESGR). Three promoters, calcium, copper and zinc, were used for modifying the properties of hydrotalcites. All materials were characterized using X-ray diffraction, nitrogen physisorption and electron microscopy techniques. They were found to be very proficient for glycerol-to-H₂ conversion in a fixed-bed reactor, even at low temperature (623–823 K). Copper-promoted materials were especially promising, due to longest duration of the pre-breakthrough stage (40 min) and highest H₂ content of the reformed gas (93.1%) at T = 823 K. Besides, their sorption capacity was the highest (1.1 mol CO₂/kg sorbent) at T = 823 K. The effects of temperature, steam-to-carbon ratio in feed (S/C ratio) and gas hourly space velocity (GHSV) on the SESGR process were investigated. Durability tests over 20 cycles of adsorption and regeneration showed that materials promoted with calcium, copper and zinc were stable up to 8 (at 773 K), 11 and 5 cycles (at 823 K) correspondingly. The role of cobalt metal and cationic hydrotalcite promoters in the reforming pathway was elucidated. This insightful study will assist in improved H₂ production from renewably producible glycerol.     

CNT-based catalysts for H2 production by ethanol reforming

Hydrogen production by steam reforming of ethanol (SRE) was studied using steam-to-ethanol ratio of 3:1, between the temperature range of 150–450 °C over metal and metal oxide nanoparticle catalysts (Ni, Co, Pt and Rh) supported on carbon nanotubes (CNTs) and compared to a commercial catalyst (Ni/Al₂O₃). The aim was to find out the suitability of CNTs supports with metal nanoparticles for the SRE reactions at low temperatures. The idea to develop CNT-based catalysts that have high selectivity for H₂ is one of the driving forces for this study. The catalytic performance was evaluated in terms of ethanol conversion, product gas composition, hydrogen yield and selectivity to hydrogen. The Co/CNT and Ni/CNT catalysts were found to have the highest activity and selectivity towards hydrogen formation among the catalysts studied. Almost complete ethanol conversion is achieved over the Ni/CNT catalyst at 400 °C. The highest hydrogen yield of 2.5 is, however, obtained over the Co/CNT catalyst at 450 °C. The formation of CO and CH₄ was very low over the Co/CNT catalyst compared to all the other tested catalysts. The Pt and Rh CNT-based catalysts were found to have low activity and selectivity in the SRE reaction. Hydrogen production via steam reforming of ethanol at low temperatures using especially Co/CNT catalyst has thus potential in the future in e.g. the fuel cell applications.     

The active phase of NaCo/ZnO catalyst for ethanol steam reforming: EXAFS and in situ XANES studies

The NaCo/ZnO catalyst was prepared by a co-precipitation method and the active phase for the catalyst was studied. Extended X-ray absorption fine structure (EXAFS) studies were used to obtain structural parameters of the active phase of the catalyst. In situ X-ray absorption near edge structure (XANES) studies were also employed to better understand the phase transition of the catalyst in the course of H₂-temperature-programmed reduction followed by ethanol steam reforming. The XANES analysis confirmed that the oxidic precursor of Co₃O₄ phase was transformed to CoO followed by Co metal in the course of H₂-TPR, and the Co metal phase remained stable during the reaction. The EXAFS analysis for the fresh and spent catalyst samples revealed that the characteristic features corresponding to Co–Co distance of Co metallic phase were being developed during reaction, which demonstrated that Co phase is most likely the active phase of NaCo/ZnO catalyst for the ethanol steam reforming. The catalytic activity in ethanol steam reforming for hydrogen production over the oxidized and reduced catalyst samples was measured at 773 K and 1 atm in a fixed bed reactor using a model liquid feed containing 21 vol% ethanol in water. The prereduced NaCo/ZnO catalyst gave high ethanol conversion of 99% with product distributions of 73.0% H₂, 2.2% CO, 22.1% CO₂, and 2.7% CH₄, while the calcined oxidic one exhibited poor ethanol conversion below 44% at 773 K.     

Ni/Ru–Mn/Al2O3 catalysts for steam reforming of toluene as model biomass tar

The catalytic steam reforming of the major biomass tar component, toluene, was studied over two commercial Ni-based catalysts and two prepared Ru–Mn-promoted Ni-base catalysts, in the temperatures range 673–1073 K. Generally, the conversion of toluene and the H₂ content in the product gas increased with temperature. A H₂-rich gas was generated by the steam reforming of toluene, and the CO and CO₂ contents in the product gas were reduced by the reverse Boudouard reaction. A naphtha-reforming catalyst (46-5Q) exhibited better performance in the steam reforming of toluene at temperatures over 873 K than a methane-reforming catalyst (Reformax 330). Ni/Ru–Mn/Al₂O₃ catalysts showed high toluene reforming performance at temperatures over 873 K. The results indicate that the observed high stability and coking resistance may be attributed to the promotional effects of Mn on the Ni/Ru–Mn/Al₂O₃ catalyst.     

Cerium-promoted bi-functional hybrid materials made of Ni,Co and hydrotalcite for sorption-enhanced steam methane reforming (SESMR)

Multifunctional hybrid materials are promising for high-purity hydrogen (H₂) production via catalytic steam reforming coupled with low temperature on-site CO₂ capture. In the present work, novel hybrid materials made of Ni, Co (in varying proportions of 0–40%) and hydrotalcite (HTlc) were synthesized. The steam reforming activity of Ni was complemented by the high water-gas-shift (WGS) activity of Co. These unpromoted materials were referred to as Ni₁₀Co₃₀/HTlc (or HM1) and Ni₂₀Co₂₀/HTlc (or HM2). Thereafter, these materials were promoted with Ce species to improve the basicity and thermal stability of the composite material. The promoted materials were designated as Ce_2.5Ni₁₀Co₃₀/HTlc (or Ce-HM1) and Ce_2.5Ni₂₀Co₂₀/HTlc (or Ce-HM2). These materials were employed for sorption-enhanced steam methane reforming (or SESMR). The promotion with Ce resulted in strongly basic sites for CO₂ adsorption, and hence, improved H₂ production. Especially, Ce-HM1 exhibited the highest breakthrough time (45 min) and adsorption capacity (1.74 mol CO₂/kg sorbent), whereas Ce-HM2 exhibited a breakthrough time of 30 min and adsorption capacity of 1.51 mol CO₂/kg sorbent, producing >90 mol% H₂ at T = 773 K, P = 0.1 MPa, S/C = 6 mol/mol, and gas hourly space velocity or GHSV = 3600 mL/(g-h). High surface area and basicity of the promoted materials hindered coke formation and undesired reactions. Furthermore, with the improved catalytic activity and adsorption characteristics, these materials were stable and easily regenerable. When multi-cycle durability tests were performed for 25 cycles, it was found that both the promoted materials Ce-HM1 and Ce-HM2 remained stable for up to 21 and 16 cycles. Thus, promotion with Ce was valuable for producing pure H₂.     

Double oxalates of Rh(III) with Ni(II) and Co(II) – Effective precursors of nanoalloys for hydrocarbons steam reforming

Heteronuclear coordination compounds of d-metals are suitable single-source precursors for bimetallic nanoalloys, which often show extraordinary catalytic properties due to synergetic effect. In particular, Ni- and Rh-based catalysts are highly effective in low temperature steam reforming processes. Double oxalates of Rh with Ni and Co of the formula {[Rh(H₂O)₂(C₂O₄)μ-(C₂O₄)]₂M(H₂O)₂}·6H₂O (M = Ni, Co) were synthesized and structurally characterized. According to thermogravimetric analysis, the complexes decompose completely in He and H₂ atmospheres to form corresponding nanoalloys at ∼300 °C. The calcination in O₂ atmosphere leads to formation of spinel type mixed oxide. The supported Co–Rh/Al₂O₃ and Ni–Rh/Al₂O₃ catalysts were prepared by impregnation of double oxalate complexes in porous support with subsequent calcination and tested in propane low temperature steam reforming in CH₄ excess. The Co-containing catalyst showed comparable activity regarding to pure Rh/Al₂O₃ sample, while bimetallic Ni–Rh/Al₂O₃ catalyst revealed to be appreciably more active, than monometallic catalysts with higher active component loadings. Rh–Ni catalyst allowed for complete propane conversion at T ≈ 350 °C, whereas for Rh catalyst the temperature was T ≈ 410 °C, and Rh–Co did not reach complete C₃H₈ conversion at all.     

Ni supported on MgO modified attapulgite as catalysts for hydrogen production from glycerol steam reforming

A series of Mg-modified Ni/Attapulgite (ATP) catalysts have been prepared by impregnation method for glycerol steam reforming to produce hydrogen. The physicochemical properties of catalysts were characterized using various techniques including N₂ physical adsorption analysis, XRD, H₂-TPR, SEM, TEM and NH₃-TPD. The results of N₂ physical adsorption indicated MgO modified Ni-based catalysts had unique mesostructure, resulting in the high metal dispersion and interaction between active metal and support as proven by XRD, TEM and H₂-TPR. Results of glycerin reforming experiments showed that Ni/10MgO/ATP catalyst had the highest activity than that of the other catalysts. Ni/10MgO/ATP catalyst had the smallest Ni average crystal size (10.1 nm) and the highest surface area (110.31 m²/g). These excellent properties made it show the enhanced glycerol conversion (94.71%) and a higher H₂ yield (88.45%) and the longest stability (30 h) during glycerol steam reforming (GSR) at 600 °C, W/G = 3, and WHSV = 1 h^?1. The used catalysts after 60 h of glycerin reforming experiments were also investigated by XRD, SEM, TEM, Roman and TG-DTG. The results indicated that the addition of Mg significantly inhibited the sintering of nickel grains and the formation of amorphous carbon. Therefore, Ni/10MgO/ATP catalyst increased the activity of the catalyst and extended the life of the catalyst.     

H2 production from oxidative steam reforming of 1-propanol and propylene glycol over yttria-stabilized supported bimetallic Ni–M (M = Pt,Ru, Ir) catalysts

This paper reports hydrogen production from oxidative steam reforming of 1-propanol and propylene glycol over Ni–M/Y₂O₃–ZrO₂ (10% wt/wt Y₂O₃; M = Ir, Pt, Ru) bimetallic catalysts promoted with K. The results are compared with those obtained over the corresponding monometallic catalyst. The catalytic performance of the calcined catalysts was analyzed in the temperature range 723–773 K, adjusting the total composition of the reactants to O/C = 4 and S/C = 3.2–3.1 (molar ratios). The bimetallic catalysts showed higher hydrogen selectivity and lower selectivity of byproducts than the monometallic catalyst, especially at 723 K. Ni–Ir performed best in the oxidative steam reforming of both 1-propanol and propylene glycol. The presence of the noble metal favours the reduction of the NiO and the partial reduction of the support. The NiO crystalline phase present in the calcined catalysts was transformed to Ni° during oxidative steam reforming. The adsorption and subsequent reactivity of both 1-propanol and propylene glycol over Ni–Ir and Ni catalysts were followed by FTIR; C–C bond cleavage was found to occur at a lower temperature in propylene glycol than in 1-propanol.     

Biomass to hydrogen-rich syngas via catalytic steam reforming of bio-oil

Hydrogen-rich syngas production from the catalytic steam reforming of bio-oil from fast pyrolysis of pinewood sawdust was investigated by using La_1−xK_xMnO₃ perovskite-type catalysts. The effects of the K substitution, temperature, water to carbon molar ratio (WCMR) and bio-oil weight hourly space velocity (W_bHSV) on H₂ yield, carbon conversion and the product distribution were studied in a fixed-bed reactor. The results showed that La_1−xK_xMnO₃ perovskite-type catalysts with a K substitution of 0.2 gave the best performance and had a higher catalytic activity than the commercial Ni/ZrO₂. Both high temperature and low W_bHSV led to higher H₂ yield. However, excessive steam reduced hydrogen yield. For the La_0.8K_0.2MnO₃ catalyst, a hydrogen yield of 72.5% was obtained under the optimum operating condition (T = 800 °C, WCMR = 3 and W_bHSV = 12 h⁻¹). The deactivation of the catalysts mainly was caused by coke deposition.     

Nickel catalyst auto-reduction during steam reforming of bio-oil model compound acetic acid

Transition metal catalysts widely used in refineries are provided as oxides and require pre-reduction to become activated. The auto-reduction of a NiO/Al₂O₃ catalyst with acetic acid (HAc) followed by HAc steam reforming was investigated in a packed bed reactor. Effects of temperature and molar steam to carbon ratio (S/C) on reduction kinetics and catalyst performance were analysed. Results showed that a steady steam reforming regime along with complete NiO reduction could be obtained after a coexistence stage of reduction and reforming. A 2D nucleation and nuclei growth model fitted the NiO auto-reduction. The maximum reduction rate constant was attained at S/C = 2. Steam reforming activity of the auto-reduced catalyst was just below that of the H₂-reduced catalyst, probably attributed to denser carbon filament formation and larger loss of active Ni. Despite this, a H₂ yield of 76.4% of the equilibrium value and HAc conversion of 88.97% were achieved at 750 °C and S/C = 3.     

Biohydrogen production by gas phase reforming of glycerine and ethanol mixtures

In this paper the steam reforming of bioalcohols over Ni and Pt catalysts supported on bare Al₂O₃ and La₂O₃ and CeO₂-modified Al₂O₃ to produce H₂ was studied. Catalytic activity results showed that the glycerine and the intermediate liquid products may hinder the ethanol adsorption on metal active sites of the catalysts, especially at temperatures below 773 K. In fact, ethanol conversion was lower than glycerine conversion in the steam reforming reaction at low temperatures. H₂ chemisorption revealed that La₂O₃ doping of the Ni/Al₂O₃ catalyst improved the metal dispersion providing a better behaviour to the Ni/Al₂O₃-O2 catalyst towards H₂ production. In the case of Pt catalysts, the good reducibility and the H₂ spillover effect provided to the Pt/Al₂O₃-O1 catalyst the capacity to produce higher H₂ yields.     

Steam reforming of model bio-oil compounds 2-butanone, 1-methoxy-2-propanol,ethyl acetate and butyraldehyde over Ni/Al2O3

Oil derived from fast pyrolysis of biomass (or bio-oil) is a candidate renewable feedstock for producing hydrogen (H₂). In this work, the steam reforming of model oxygenates present in the bio-oil aqueous fraction was studied in a fixed-bed reactor. Using Ni/Al₂O₃ catalyst, the reactions with 2-butanone, 1-methoxy-2-propanol, ethyl acetate and butyraldehyde were studied. To study the efficacy of the chosen catalyst for H₂ production, experiments were performed in the 623–773 K range using varying steam/carbon ratios in feed (15–25 mol/mol). The conversion of the various feeds was of the order: butyraldehyde > ethyl acetate > 1-methoxy-2-propanol > 2-butanone. The catalyst was characterized using SEM, XRD, TPR/TPD and TGA methods. It showed high stability for 7 h of time-on-stream.     

Renewable hydrogen generation by steam reforming of glycerol over zirconia promoted ceria supported catalyst

The study focuses on hydrogen production from steam reforming of glycerol over nickel based catalyst promoted by zirconia and supported over ceria. Catalyst was prepared by the wet-impregnation method and characterized by BET surface area analysis, X-ray diffraction technique and scanning electron microscopy (SEM) analysis. The performance of the catalyst was evaluated in terms of hydrogen yield, selectivity and glycerol conversion at 700 °C in a tubular fixed bed reactor. The effect of glycerol concentration in feed, space time (W/F_AO), temperature and time on stream (TOS) was analyzed for the catalyst Ni–ZrO₂/CeO₂ which showed the complete conversion of glycerol and high H₂ yield that corresponds to 3.95 mol of H₂ out of 7 mol. Thermodynamic analysis was also carried out using Aspen HYSYS for system having glycerol concentration 10 wt% and 20 wt% and experimental results were compared with thermodynamics. Kinetic study was carried out for the steam reforming of glycerol over Ni–ZrO₂/CeO₂ catalyst using the power law model. The values of activation energy and order of reaction were found to be 43.4 kJ/mol and 0.3 respectively.     

Cu,Mg and Co effect on nickel-ceria supported catalysts for ethanol steam reforming reaction

Ethanol steam reforming is a promising reaction which produces hydrogen from bio and synthetic ethanol. In this study, the nano-structured Ni-based bimetallic supported catalysts containing Cu, Co and Mg were synthesized through impregnation method and characterized by XRD, BET, SEM, TPR and TPD analysis. The prepared catalysts were tested in steam reforming of ethanol in the S/C = 6, GHSV of 20,000 mL/(g_cat h) at the temperature range of 450–600 °C. Among the xNi/CeO₂ (x = 10, 13, 15 wt%) catalyst, the sample containing 13 wt% Ni with surface area of 64 m²/g showed the best performance with 89% ethanol conversion and 71% H₂ selectivity as well as low CO selectivity of 8% at 600 °C and The addition of Cu, Mg, and Co to catalyst structure were evaluated and it was found that the nature of second metal has a strong influence on the catalyst selectivity for H₂ production. Considering to results of TPR analysis, the 13Ni–4Cu/CeO₂ catalyst showed proper reduction which caused in better activity. On the other side based on TPD analysis, the more basic property of 13Ni–4Mg/CeO₂ bimetallic catalyst provided a better condition to methane steam reforming, leading to lower CH₄ selectivity and consequently more H₂ production. The 13Ni–4Cu/CeO₂ exhibited the highest activity and lowest selectivity towards ethanol conversion and CO production about 99% and 4%, while the 13Ni–4Mg/CeO₂ catalyst possessed the highest H₂ selectivity and lowest CH₄ selectivity about 74% and 1% respectively at 600 °C. The Ni–Cu and Ni–Mg bimetallic catalysts shows good stability with time on stream.