Hydrogen production from water hyacinth through dark- and photo- fermentation

This article discusses the method of producing hydrogen from water hyacinth. Water hyacinth was pretreated with microwave heating and alkali to enhance the enzymatic hydrolysis and hydrogen production in a two-step process of dark- and photo- fermentation. Water hyacinth with various concentrations of 10–40 g/l was pretreated with four methods: (1) steam heating; (2) steam heating and microwave heating/alkali pretreatment; (3) steam heating and enzymatic hydrolysis; (4) steam heating, microwave heating/alkali pretreatment and enzymatic hydrolysis. Water hyacinth (20 g/l) pretreated with method 4 gave the maximum reducing sugar yield of 30.57 g/100 g TVS, which was 45.6% of the theoretical reducing sugar yield (67.0 g/100 g TVS). The pretreated water hyacinth was used to produce hydrogen by mixed H₂-producing bacteria in dark fermentation. The maximum hydrogen yield of 76.7 ml H₂/g TVS was obtained at 20 g/l of water hyacinth. The residual solutions from dark fermentation (mainly acetate and butyrate) were used to further produce hydrogen by immobilized Rhodopseudomonas palustris in photo fermentation. The maximum hydrogen yield of 522.6 ml H₂/g TVS was obtained at 10 g/l of water hyacinth. Through a combined process of dark- and photo- fermentation, the maximum hydrogen yield from water hyacinth was dramatically enhanced from 76.7 to 596.1 ml H₂/g TVS, which was 59.6% of the theoretical hydrogen yield.     

Performance comparison among different multifunctional reactors operated under energy self-sufficiency for sustainable hydrogen production from ethanol

Four ethanol-derived hydrogen production processes including conventional ethanol steam reforming (ESR), sorption enhanced steam reforming (SESR), chemical looping reforming (CLR) and sorption enhanced chemical looping reforming (SECLR) were simulated on the basis of energy self-sufficiency, i.e. process energy requirement supplied by burning some of the produced hydrogen. The process performances in terms of hydrogen productivity, hydrogen purity, ethanol conversion, CO₂ capture ability and thermal efficiency were compared at their maximized net hydrogen. The simulation results showed that the sorption enhanced processes yield better performances than the conventional ESR and CLR because their in situ CO₂ sorption increases hydrogen production and provides heat from the sorption reaction. SECLR is the most promising process as it offers the highest net hydrogen with high-purity hydrogen at low energy requirement. Only 12.5% of the produced hydrogen was diverted into combustion to fulfill the process's energy requirement. The thermal efficiency of SECLR was evaluated at 86% at its optimal condition.     

Low-temperature microwave-driven thermochemical generation of hydrogen from steam reforming of alcohols over magnetite

In a previous study, we reported that hydrogen generation can be achieved quite efficiently from seawater and contaminated waters at low temperatures using a microwave-driven hydrogen production (MDHP) process and waste activated carbon as the microwave absorption heating element (MAHE). However, the problem with this method is that activated carbon (a heat source from the microwaves) is used in the decomposition of water in which the quantity of activated carbon continues to decrease in parallel with the evolution of hydrogen. This problem has been resolved in this study by using magnetite as a novel MAHE component at low temperatures; the energy-saving thermochemical steam reforming reaction was performed with a mixed water/ethanol solution, for which results showed a maximum hydrogen generation yield somewhat greater than 80%. No hydrogen evolved in the thermochemical steam reforming process upon heating the magnetite at 350 °C in a conventional electric furnace, in contrast to the case where hydrogen was generated in yields greater than 40% by heating at 350 °C with microwaves. The rate-determining energy required for hydrogen generation is evidently heat, as evidenced by the formation of microwave-generated microscopic high-temperature fields (hot spots) at an estimated temperature of ca. 760 °C at the magnetite surface, a result of microwave heterogeneous microscopic thermal effects (MHMEs), and this even if the average temperature of the magnetite bulk were 350 °C.     

Ethanol steam reforming heated up by molten salt CSP: Reactor assessment

In this paper hydrogen production via reforming of ethanol has been studied in a novel hybrid plant consisting in a ethanol reformer and a concentrating solar power (CSP) plant using molten salt as heat carrier fluid. The heat needed for the reforming of ethanol has been supplied to the system by molten salts heated up by solar energy. The molten salt stream temperature drop for supplying hydrogen production process heat duty is less than 20 K, making the molten salt stream still suitable for steam and electricity production in a co-generative plant (clean hydrogen and electricity).     

Hydrogen production by glycerol steam reforming with in situ hydrogen separation: A thermodynamic investigation

Thermodynamic features of hydrogen production by glycerol steam reforming with in situ hydrogen extraction have been studied with the method of Gibbs free energy minimization. The effects of pressure (1–5 atm), temperature (600–1000 K), water to glycerol ratio (WGR, 3–12) and fraction of H₂ removal (f, 0–1) on the reforming reactions and carbon formation were investigated. The results suggest separation of hydrogen in situ can substantially enhance hydrogen production from glycerol steam reforming, as 7 mol (stoichiometric value) of hydrogen can be obtained even at 600 K due to the hydrogen extraction. It is demonstrated that atmospheric pressure and a WGR of 9 are suitable for hydrogen production and the optimum temperature for glycerol steam reforming with in situ hydrogen removal is between 825 and 875 K, 100 K lower than that achieved typically without hydrogen separation. Furthermore, the detrimental influence of increasing pressure in terms of hydrogen production becomes marginal above 800 K with a high fraction of H₂ removal (i.e., f = 0.99). High temperature and WGR are favorable to inhibit carbon production.     

Pure hydrogen production via autothermal reforming of ethanol in a fluidized bed membrane reactor: A simulation study

In this paper the production of ultra-pure hydrogen via autothermal reforming of ethanol in a fluidized bed membrane reactor has been studied. The heat needed for the steam reforming of ethanol is obtained by burning part of the hydrogen recovered via the hydrogen perm-selective membrane thereby integrating CO₂ capture. Simulation results based on a phenomenological model show that it is possible to obtain overall autothermal reforming of ethanol while 100% of hydrogen can in principle be recovered at relatively high temperatures and at high reaction pressures. At the same operating conditions, ethanol is completely converted, while the methane produced by the reaction is completely reformed to CO, CO₂ and H₂.     

Cogeneration of hydrogen and methane from the pretreated biomass of algae bloom in Taihu Lake

In order to efficiently utilize the biomass waste of algae bloom in Taihu Lake, China and improve energy conversion efficiency, a three-stage process comprising dark hydrogen fermentation with acid-domesticated hydrogenogens, photohydrogen fermentation, and methanogenesis was undertaken. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analyses showed that algal cells pretreated by microwave heating with diluted acid were degraded into smaller fragments (<5 μm) than those pretreated by steam heating with diluted acid. The microwave pretreatment of algae resulted in higher saccharification efficiency. The domesticated hydrogenogens in presence of acids improved the dark hydrogen production from microwave-pretreated algae biomass and led to a total combined dark and photofermentation hydrogen yield of 283.4 mL/g-total volatile solid (TVS). The energy conversion efficiency of steam-pretreated algae biomass remarkably increased to 47.0% by cogenerating 256.7 mL/g-TVS hydrogen and 253.5 mL/g-TVS methane in the three-stage process: dark-fermentation, photofermentation, and methanogenesis.     

Thermodynamic analysis of high‐temperature helium heated fuel reforming for hydrogen production

In order to take full advantage of the heat from high temperature gas cooled reactor, thermodynamic analysis of high‐temperature helium heated methane, ethanol and methanol steam reforming for hydrogen production based on the Gibbs principle of minimum free energy has been carried out using the software of Aspen Plus. Effects of the reaction temperature, pressure and water/carbon molar ratio on the process are evaluated. Results show that the effect of the pressure on methane reforming is small when the reaction temperature is over 900 °C. Methane/CO conversion and hydrogen production rate increase with the water/carbon molar ratio. However the thermal efficiency increases first to the maximum value of 61% and then decreases gradually. As to ethanol and methanol steam reforming, thermal efficiency is higher at lower reaction pressures. With an increase in water–carbon molar ratio, hydrogen production rate increases, but thermal efficiency decreases. Both of them increase with the reaction temperature first to the highest values and then decrease slowly. At optimum operation conditions, the conversion of both ethanol and methanol approaches 100%. For the ethanol and methanol reforming, their highest hydrogen production rate reaches, respectively, 88.69% and 99.39%, and their highest thermal efficiency approaches, respectively, 58.58% and 89.17%. With the gradient utilization of the high temperature helium heat, the overall heat efficiency of the system can reach 70.85% which is the highest in all existing system designs. Copyright © 2014 John Wiley & Sons, Ltd.     

Simulation and exploration of cavitation process during microalgae oil extracting with ultrasonic-assisted for hydrogen production

Microalgae is promising to be used as feedstock resources for hydrogen production due to its high oil and grease contents. This promotes the development of extraction technology of microalgae oil. In this study, based on the Rayleigh-Plesset equation, the effects of temperature, pressure, ultrasonic power and frequency on the bubble motion of ethanol ultrasound cavitation are investigated. Subsequently, the effects of different process parameters on the extraction rate are studied using Schizochytrium sp. as raw material by stirring or ultrasonic-assisted extraction. And the composition of algae extraction oil is analyzed. The results show that the amplitude of cavitation bubbles increases with the increase of ultrasonic power and decrease of ultrasonic frequency. The extraction rate of algae oil reaches 93.76 ± 0.48% when the ultrasonic power is 150 W, the reaction time is 30 min, the temperature is 50 °C and the liquid-solid ratio is 10:1.     

Thermochemical waste-heat recuperation as on-board hydrogen production technology

Thermochemical waste-heat recuperation (TCR) as an on-board hydrogen production technology is considered. To determine the effectiveness of using TCR systems as an on-board hydrogen production technology and to assess the possibility of hydrogen production in TCR systems, a thermodynamic analysis of various hydrocarbon reforming reactions was carried out. The thermodynamic analysis has been realized via Aspen HYSYS software. Three steam reforming reactions with methane, methanol, and ethanol were investigated. It was established that the composition of the initial reaction mixture and the process temperature has a significant effect on the efficiency of the thermochemical heat recuperation system. The maximum efficiency of thermochemical heat recuperation systems due to steam reforming is achieved at 600 K for methanol; 700 K for ethanol and 900 K for methane.     

Effect of the vacancy close to heat exchange wall on the heat transfer performance of the solid particles steam generator using waste heat in a methanol steam reforming hydrogen production system

With the massive consumption of fossil fuels and it resulted in significant carbon emissions, it is urgent to find an alternative clean energy source. Hydrogen has been regarded as one of the most promising energy candidates for the next generation. It is a great approach that methane steam reforming for hydrogen production by rational utilization of industrial waste heat, which significantly minimizes carbon emissions and develops methanol steam reforming technology. A solid particle steam generator based on the primary heat exchange method has been proposed, which can provide the heat and steam in the methanol steam reforming hydrogen production system. The quasi-two-dimensional packing heat transfer model of solid particles steam generator was set up.The effect of distance change between the vacancy and the cold wall and distance change between vacancies on heat transfer performance of the steam generator and hydrogen production capacity were studied. As the distance between the vacancy and the wall increases, the heat transfer performance of the steam generator gradually deteriorates, so the steam production of the steam generator decreases, and the system's hydrogen production capacity is reduced, the maximum of the heat flux and the minimum of the apparent thermal resistance are 34.67 kW/m² and 12.02 K/W, respectively. As the distance between vacancies increases, the heat transfer performance of the steam generator is gradually optimized slightly. To maintain the hydrogen production capacity, vacancies should be avoided to appear 2 layers of particles away from the heat exchange wall in the particles steam generator. From the results of the study, the farther the distance between vacancies, the better the steam production and hydrogen production capacity.     

Effects of particle sizes on performances of the multi-zone steam generator using waste heat in a bio-oil steam reforming hydrogen production system

Hydrogen production by bio-oil steam reforming is an advanced production technology. It is a good method of coupling waste heat utilization with bio-oil steam reforming to produce hydrogen, which increases the cleaning ability of the bio-oil steam reforming system. A multi-zone steam generator using waste heat has been proposed, which can produce the heat source and steam source of the hydrogen system. The DEM model of the multi-zone steam generator was set up. The model has been used to investigate the effects of particle sizes (40 mm–80 mm). With increasing particle size, the flow index and the flow uniformity gradually decrease, the vertical velocity gradient increases in the area on both side with the zone steam generator, and the vertical velocity fluctuation amplitude gradually increases. So, the hydrogen production decreases from the particle size increasing.     

Life cycle environmental impact comparison of solid oxide fuel cells fueled by natural gas,hydrogen, ammonia and methanol for combined heat and power generation

This study aims to provide a comprehensive environmental life cycle assessment of heat and power production through solid oxide fuel cells (SOFCs) fueled by various chemical feeds namely; natural gas, hydrogen, ammonia and methanol. The life cycle assessment (LCA) includes the complete phases from raw material extraction or chemical fuel synthesis to consumption in the electrochemical reaction as a cradle-to-grave approach. The LCA study is performed using GaBi software, where the selected impact assessment methodology is ReCiPe 1.08. The selected environmental impact categories are climate change, fossil depletion, human toxicity, water depletion, particulate matter formation, and photochemical oxidant formation. The production pathways of the feed gases are selected based on the mature technologies as well as emerging water electrolysis via wind electricity. Natural gas is extracted from the wells and processed in the processing plant to be fed to SOFC. Hydrogen is generated by steam methane reforming method using the natural gas in the plant. Methanol is also produced by steam methane reforming and methanol synthesis reaction. Ammonia is synthesized using the hydrogen obtained from steam methane reforming and combined with nitrogen from air in a Haber-Bosch plant. Both hydrogen and ammonia are also produced via wind energy-driven decentralized electrolysis in order to emphasize the cleaner fuel production. The results of this study show that feeding SOFC systems with carbon-free fuels eliminates the greenhouse gas emissions during operation, however additional steps required for natural gas to hydrogen, ammonia and methanol conversion, make the complete process more environmentally problematic. However, if hydrogen and ammonia are produced from renewable sources such as wind-based electricity, the environmental impacts reduce significantly, yielding about 0.05 and 0.16 kg CO₂ eq., respectively, per kWh electricity generation from SOFC.     

Comparison study of thermochemical waste-heat recuperation by steam reforming of liquid biofuels

The concept of thermochemical exhaust heat recuperation by steam reforming of biofuels is considered. Thermochemical recuperation can be considered as an on-board hydrogen production technology. A schematic diagram of a fuel-consuming equipment with thermochemical heat recuperation is described. The thermodynamic analysis of the thermochemical recuperation systems was performed to determine the efficiency of using various fuels, in particular, methanol, ethanol, n-butanol, and glycerol. The thermodynamic analysis was performed by Gibbs free energy minimization method and implemented using the Aspen Hysys program. The thermodynamic analysis was performed for a wide temperature range from 400 to 900 K, for steam-to-fuel of 1, and pressures of 1 bar. The maximum fuel conversion reaches for the following temperatures: methanol - 600 K, ethanol - 730 K, n-butanol - 860 K, glycerol - 890 K. The dependence of the reforming enthalpy on temperature is determined. It was shown that the reaction enthalpy determines the heat transformation coefficient, which shows the ratio of the low heat value of synthetic fuel and the low heat value of the initial fuel. For all studied fuels, the maximum value of the transformation coefficient is observed for steam reforming of ethanol and the maximum heat transformation coefficient is 1.187. The temperature range is determined at which the maximum efficiency of the use of thermochemical recuperation occurs due to the reforming of biofuels. For methanol, the effective temperature is about 600 K, for ethanol is about 700 K, for n-butanol is 850 K, for glycerol is more than 900 K. The results obtained make it possible to efficiently select the type of fuel for thermochemical recuperation due to steam reforming.     

Fermentative hydrogen production from macroalgae Laminaria japonica pretreated by microwave irradiation

Pretreatment is an essential procedure to enhance the biodegradability when algae biomass is used as substrate for fermentative hydrogen production, In this study the potential of microwave pretreatment for enhancing the hydrogen production from macroalgae biomass Laminaria japonica was investigated. Microwave pretreatment at different temperatures (100–180 °C, 30 min) was explored, algae biomass disruption increased with increasing temperature, while highest hydrogen yield of 15.8 mL/g TS_added was obtained from 160 °C microwave treated algae biomass. Hydrogen production can be indicated by the dehydrogenase activity. After the microwave treatment, hydrogen production process altered from butyrate-type to acetate-type fermentation. Maximum hydrogen yield was enhanced by 1.9 fold compared with the control test. Indicating microwave treatment can be a good candidate in enhancing the hydrogen production from macroalgae biomass.     

Hydrogen production aided solid oxide electrochemical reformer fed with octane: A theoretical analysis

In the present work the possibility of pure hydrogen production by a solid oxide electrochemical reformer (SOER) is examined. Initial reagents are water steam, flowing into the cathode channel and octane flowing into the anode channel. Three modes of reforming are considered: (i) steam reforming (SR-mode), (ii) preliminary octane partial oxidation (PO-mode) and (iii) preliminary octane reforming by exhaust anode gas recycling (EAGR-mode). A parametric analysis is carried out that can be easily applied for various hydrocarbons. It was found that the electromotive force (EMF) value depends mainly on the ratio of steam moles’ number supplied to the cathode space to the number of hydrogen output moles (k-parameter). It was also found that EMF increases with k increase, while is weakly affected from the temperature and the heat losses amount. Moreover, the EMF average value under the PO-mode is lower than that under the SR-mode. Finally, it is shown that the SOER optimum characteristics can be reached under the EAGR-mode, since it provides the most favorable combination of the reforming efficiency and the rate of the electrochemical process.     

Thermodynamic analysis of hydrogen production via sorption-enhanced steam methane reforming in a new class of variable volume batch-membrane reactor

Combined reaction–separation processes are a widely explored method to produce hydrogen from endothermic steam reforming of hydrocarbon feedstock at a reduced reaction temperature and with fewer unit operation steps, both of which are key requirements for energy efficient, distributed hydrogen production. This work introduces a new class of variable volume batch reactors for production of hydrogen from catalytic steam reforming of methane that operates in a cycle similar to that of an internal combustion engine. It incorporates a CO₂ adsorbent and a selectively permeable hydrogen membrane for in situ removal of the two major products of the reversible steam methane reforming reaction. Thermodynamic analysis is employed to define an envelope of ideal reactor performance and to explore the tradeoff between thermal efficiency and hydrogen yield density with respect to critical operating parameters, including sorbent mass, steam to methane ratio and fraction of product gas recycled. Particular attention is paid to contrasting the variable volume batch-membrane reactor approach to a conventional fixed bed reaction–separation approach. The results indicates that the proposed reactor is a viable option for low temperature distributed production of hydrogen from methane, the primary component of natural gas feedstock, motivating a detailed study of reaction/adsorption kinetics and heat/mass transfer effects.     

Thermal analysis of a micro tubular reactor for methanol steam reforming by optimizing the multilayer arrangement of catalyst bed for the catalytic combustion of methanolr

Packed bed tube reactors are commonly used for hydrogen production in proton exchange membrane fuel cells. However, the hydrogen production capacity of methanol steam reforming (MSR) is greatly limited by the poor heat transfer of packed catalyst bed. The hydrogen production capacity of catalyst bed can be effectively improved by optimizing the temperature distribution of reactor. In this study, four types of reactors including concentric circle methanol steam reforming reactor (MSRC), continuous catalytic combustion methanol steam reforming reactor (MSRR), hierarchical catalytic combustion methanol steam reforming reactor (MSRP) and segmented catalytic combustion reactor with fins (MSRF) are designed, modeled, compared and validated by experimental data. It was found that the maximum temperature difference of MSRC, MSRR, MSRP and MSRF reached 72.4 K, 58.6 K, 19.8 K and 11.3 K, respectively. In addition, the surface temperature inhomogeneity U_f and CO concentration of the MSRF decreased by 69.8% and 30.7%, compared with MSRC. At the same reactor volume, MSRF can achieve higher methanol conversion rate, and its effective energy absorption rate is 4.6%, 3.9% and 2.6% higher than that of MSRC, MSRR and MSRP, respectively. The MSRF could effectively avoid the influence of uneven temperature distribution on MSR compared with the other designs. In order to further improve the performance of MSRF, the influences of methanol vapor molar ratio, inlet temperature, flow rate, catalyst particle size and catalyst bed porosity on MSR were also discussed in the optimal reactor structure (MSRF).     

Ethanol steam reforming on Ni/CaO catalysts for coproduction of hydrogen and carbon nanotubes

Catalytic steam reforming of ethanol is considered as a promising technology for producing H₂ in the modern world. In this study, using a fixed‐bed reactor, steam reforming of ethanol was performed for production of carbon nanotubes (CNTs) and H₂ simultaneously at 600°C on Ni/CaO catalysts. Commercial CaO and a synthetic CaO prepared using sol‐gel were scrutinized for ethanol's catalytic steam reforming. Analysis results of N₂ isothermal adsorption indicate that the CaO synthesized by sol‐gel has more pore volume and surface area in comparison with the commercial CaO. When Ni was loaded, the Ni/CaO catalyst shows an encouraging catalytic property for H₂ production, and an increase in Ni loading could improve H₂ production. The Ni/CaO catalyst with sol‐gel CaO support has presented a higher hydrogen production and better catalytic stability than the catalysts with the commercial CaO support at low Ni loading. The highest hydrogen yield is 76.8% at Ni loading content of 10% for the Ni/sol‐gel CaO catalyst with WHSV of 3.32/h and S/C ratio of 3. The carbon formed after steam reforming primarily consists of filamentous carbons and amorphous carbons, and CNTs are the predominant type of carbon deposition. The deposited extent of carbon on the used Ni/CaO catalyst lessen upon more Ni loading, and the elongated CNTs are desired to be formed at the surface of the Ni/sol‐gel CaO catalyst. Thus, an efficient process and improved economic value is associated with prompt hydrogen production and CNTs from ethanol steam reforming.     

Simulation of a hydrogen production and purification system for a PEM fuel-cell using bioethanol as raw material

A process to produce “fuel-cell grade” hydrogen from ethanol steam reforming is analyzed from a thermodynamic point of view. The hydrogen purification process consists of WGS and COPROX reactors. Equations to evaluate the efficiency of the system, including the fuel cell, are presented. A heat exchange network is proposed in order to improve the exploitation of the available power. The effect of key variables such as the reformer temperature and the ethanol/water molar feed ratio on the fuel-cell efficiency is discussed. Results show that it is feasible to carry out the energy integration of the hydrogen catalytic production and purification—PEM fuel-cell system, using ethanol as raw material. The technology of “fuel-cell grade” hydrogen production using ethanol as raw material is a very attractive alternative to those technologies based in fossil fuels.