Exergy study of hydrogen cogeneration and seawater desalination coupled to the HTR-PM nuclear reactor

This work presents a novel integration system of the high-temperature gas-cooled reactor-pebble bed module project to a hydrogen production process using the iodine-sulfur cycle in cogeneration with seawater desalination. The current approach includes a Rankine cycle, a sulfur-iodine thermochemical cycle for hydrogen production and a multi-stage flash desalination process. The use of a catalyst that allows the H₂SO₄ decomposition reaction to being carried out at temperatures compatible with the nuclear reactor project is considered. The residual heat from the acid decomposition reactions is used to desalinate seawater through the multi-stage flash process. A chemical process simulator is used to create a computational model that allows estimates of global and local efficiencies of the proposed flow diagram. Some operating parameters were sized, and their influence on the efficiency is also reported. The proposed model for the sulfur-iodine cycle can produce 0.41 kg/s of hydrogen with partial energy and exergetic efficiency of 37.35% and 38.64%. The desalination process can process 40.70 kg/s with energy and exergy efficiencies of 58.78% and 82.66%, respectively. The higher exergy destruction share is obtained in the heat exchangers (36.55%), chemical reactors (16.56%) and separators (12.80%). The global system showed efficiencies of 40.13% and 52.04%, respectively.     

Efficiency evaluation of high-temperature steam electrolytic systems coupled with different nuclear reactors

High efficiency is one of the remarkable advantages for the technology of high temperature steam electrolysis (HTSE). But when HTSE is coupled with different types of nuclear reactors, the coupled modes and materials selection of SOEC must be considered in order to achieve high overall thermal-to-hydrogen conversion efficiency. In this paper, we proposed two possible coupled modes between HTSE systems and the nuclear reactors. As for the nuclear reactor with high outlet temperature, the direct-coupled mode is a suitable choice while for the nuclear reactor with the outlet temperature of reactor lower than 650 °C an assistant electricity-heating mode could be adopted. To compare the overall thermal-to-hydrogen conversion efficiencies of two coupled modes, the simple energy flow charts for the water splitting cycle were presented and discussed. Also, the η_overall of HTSE coupled with different nuclear reactors were calculated. The results showed that HTSE should be a competitive way for large-scale hydrogen production no matter coupled with nuclear reactors with high outlet temperature or low outlet temperature.     

Hydrogen production probability distributions for a PV-electrolyser system

In this study, we comprehensively analyze the probability distribution of the hydrogen production for PV assisted PEM electrolyser system. A case study is conducted using the experimental data taken from a recently installed system in Balikesir University, Turkey. A novel computational tool is developed in Matlab-Simulink for analyzing the data. The concept of probability density frequency is successfully applied in the analyses of the wind speed and the solar energy in literature. This study presents a method of applying this knowledge to solar energy assisted hydrogen production. The change in the probability distribution of the hydrogen production with the solar irradiation throughout a year is studied and illustrated. It is found that the maximum amount of hydrogen production occurs at between 600 and 650 W/m² of solar radiation. Annual hydrogen production is determined as 2.97 kg for per m² of PV system. Average hydrogen production efficiency of the studied PEM electrolyser is found to be 60.5% with 0.48 A/cm² of current density. The presented results of this study are expected to be valuable for the researchers working on renewable hydrogen production systems.     

Hydrogen production from polystyrene pyrolysis and gasification: Characteristics and kinetics

Polystyrene (PS) pyrolysis and gasification have been examined in a semi-batch reactor at temperatures of 700, 800 and 900 °C. Characteristic differences between pyrolysis and gasification of polystyrene (PS) have been evaluated with specific performance focus on the evolution of syngas flow rate, evolution of hydrogen flow rate, evolution of output power, syngas yield, hydrogen yield, energy yield, apparent thermal efficiency and syngas quality. Behavior of PS under either pyrolysis or gasification processes is compared to that of char based sample, such as paper and cardboard. In contrast to char based materials, PS gasification yielded less syngas, hydrogen and energy than pyrolysis at 700 °C. However, the gasification of PS yielded more syngas, hydrogen and energy than pyrolysis at 900 °C temperature. Gasification of PS is affected by reactor temperature more than PS pyrolysis. Syngas, hydrogen and energy yield increased exponentially with temperature in case of gasification. However, syngas and energy yield increased linearly with temperature having rather a mild slope in the case of pyrolysis. Pyrolysis resulted in higher syngas quality at all temperatures. Kinetics of hydrogen evolution from the PS pyrolysis is introduced. The Coats and Redfern method was used to determine the kinetic parameters, activation energy (E_act), pre-exponential factor (A) and reaction order (n). The model used is the nth order chemical reaction model. Kinetic parameters have been determined for three slow heating rates, namely 8, 10 and 12 °C/min. The average values obtained from the three heating rate experiments were used to compare the model with the experimental data.     

Transient thermodynamic analysis of a novel integrated ammonia production,storage and hydrogen production system

A transient thermodynamic analysis is reported of a novel chemical hydrogen storage system using energy and exergy approaches. The hydrogen is stored chemically in ammonia using the proposed hydrogen storage system and recovered via the electrochemical decomposition of ammonia through an ammonia electrolyzer. The proposed hydrogen storage system is based on a novel subzero ammonia production reactor. A single stage refrigeration system maintains the ammonia production reactor at a temperature of −10 °C. The energy and exergy efficiencies of the proposed system are 85.6% and 85.3% respectively. The proposed system consumes 34.0 kJ of work through the process of storing 1 mol of hydrogen and recovering it using the ammonia electrolyzer. The system is simulated for filling 30,000 L of ammonia at a pressure of 5 bar, and the system was able to store 7500 kg of ammonia in a liquid state (1% vapor) in 1500 s. The system consumes nearly 45.3 GJ of energy to store the 7500 kg of ammonia and to decompose it to reproduce the stored hydrogen during the discharge phase.     

Thermodynamic analysis of the efficiency of high-temperature steam electrolysis system for hydrogen production

High-temperature steam electrolysis (HTSE), a reversible process of solid oxide fuel cell (SOFC) in principle, is a promising method for highly efficient large-scale hydrogen production. In our study, the overall efficiency of the HTSE system was calculated through electrochemical and thermodynamic analysis. A thermodynamic model in regards to the efficiency of the HTSE system was established and the quantitative effects of three key parameters, electrical efficiency (η_el), electrolysis efficiency (η_es), and thermal efficiency (η_th) on the overall efficiency (η_overall) of the HTSE system were investigated. Results showed that the contribution of η_el, η_es, η_th to the overall efficiency were about 70%, 22%, and 8%, respectively. As temperatures increased from 500 °C to 1000 °C, the effect of η_el on η_overall decreased gradually and the η_es effect remained almost constant, while the η_th effect increased gradually. The overall efficiency of the high-temperature gas-cooled reactor (HTGR) coupled with the HTSE system under different conditions was also calculated. With the increase of electrical, electrolysis, and thermal efficiency, the overall efficiencies were anticipated to increase from 33% to a maximum of 59% at 1000 °C, which is over two times higher than that of the conventional alkaline water electrolysis.     

Evaluation and calculation on the efficiency of a water electrolysis system for hydrogen production

With the help of the typical model of a water electrolysis hydrogen production system, which mainly includes the electrolysis cell, separator, and heat exchangers, three expressions of the system efficiency in literature are compared and evaluated, from which one reasonable expression of the efficiency is chosen and directly used to analyze the performance of a water electrolysis hydrogen production system under different operation conditions. Several new configurations of a water electrolysis system are put forward and the problem how to calculate the efficiencies of these configurations is solved. Moreover, a solid oxide steam electrolyzer system (SOSES) for hydrogen production is taken as an example to expound that the different configurations of a water electrolysis system should be adopted for different operation conditions. The results obtained here may provide some guidance for the optimum design and operation of water electrolysis systems for hydrogen production.     

Influence of obstacle morphology on safety of nuclear hydrogen production system

The safety of the nuclear hydrogen production system is a key issue that cannot be ignored in the future commercialization. The reasonable arrangement of obstacles can effectively improve the safety of the system under accident conditions. In this paper, based on the high-pressure hydrogen storage tank model of a nuclear hydrogenation plant, two mechanisms by which obstacles can effectively improve safety are analyzed. In order to determine the obstacle design scheme with outstanding effect, the response surface methodology is used to study the influence of the structural parameters and spatial position parameters of obstacles of different shapes, and the comprehensive performance of different obstacles is compared by the TNO multi-energy method. The results show that the semi-cylindrical surface can control the separation distance within 141 m at a lower processing cost, which has good engineering utilization value. This study can provide a valuable reference for the design of nuclear hydrogen production systems.     

Two-dimensional simulation and critical efficiency analysis of high-temperature steam electrolysis system for hydrogen production

High-temperature steam electrolysis (HTSE) is a promising method for highly efficient large-scale hydrogen production. The HTSE process not only reduces the amount of thermodynamic electrical energy requirement but also decreases the polarization losses, which improves the overall efficiency of hydrogen production.In this paper, a two-dimensional simulation method of the efficiency of the HTSE system integrated with high-temperature gas-cooled nuclear reactor (HTGR), which changes two parameters simultaneously in a reasonable range while keeping one parameter constant, was presented. Compared with one-dimensional analysis method, the effects of electrical efficiency (η_el), electrolysis efficiency (η_es,), and thermal efficiency (η_th) on overall efficiency (η_overall) were investigated more objectively and accurately. Moreover, the critical concepts of η_es and η_th were put forward originally, which were very important to determine the optimum electrolysis voltages and operation temperatures in the actual HTSE processes. The calculated critical value of η_es was ΔG(T)/ΔH(T) and the actual η_es should be higher than the theoretically calculated one in order to maintain the high hydrogen production efficiency of HTSE system. Also, it was very interesting to find that the critical η_es was the theoretical maximum efficiency in SOFC mode. Furthermore, the critical value of η_th was equal to the value of η_el, which means the overall efficiency decreases with the η_es increasing if the η_th in the actual HTSE process is less than the critical value of η_th. Therefore, it is very important to control the η_th higher than the critical value in the actual HTSE process to get high overall system efficiency.     

Safety analysis of leakage in a nuclear hydrogen production system

Due to its unique advantages, such as clean and pollution-free, hydrogen energy has gradually improved its energy transition position. Constructing nuclear hydrogen production systems is a necessary means to achieve large-scale hydrogen production, and the study of hydrogen leakage and diffusion behavior is critical to commercializing hydrogen production systems. In engineering practice, the distance between the hydrogen storage device and the nuclear power plant is an important indicator to measure the safety of nuclear hydrogen production. To study the influence of gas storage tank's own conditions and external environmental conditions on leakage diffusion, influencing factors such as wind speed, leakage direction, leakage diameter, leakage height, and leakage angle are discussed in the present study. By calculating severe working conditions combined with the above multiple factors, the longest distance of hydrogen diffusion is determined. Finally, peak overpressure impact generated by hydrogen explosion was evaluated, and the minimum separation distance required to avoid safety risks was predicted. The results demonstrate that when the wind direction is consistent with the leakage direction, and the leakage angle is 0°, the higher the wind speed, the larger the leakage diameter and the lower the leakage height, resulting in a longer diffusion distance. Under more extreme and severe working conditions, the diffusion distance of combustible hydrogen cloud can reach as far as 237 m. Once hydrogen diffusion explodes, the minimum separation distance required is about 338 m. This research provides an effective method for safety risk assessment of a nuclear hydrogen production system.     

Steam electrolysis performance of intermediate-temperature solid oxide electrolysis cell and efficiency of hydrogen production system at 300 Nm h

The steam electrolysis performance of an intermediate-temperature solid oxide electrolysis cell (SOEC) was measured at 650 °C at various steam concentrations. The cell voltage decreased with increasing steam concentration, which was attributed to a decrease in the steam electrode polarization. The highest performance of the SOEC was 1.32 V at 0.57 A cm⁻². On the basis of the electrolytic characteristics of this cell, the efficiency of a hydrogen production system operating at a capacity of 300 N m³ h⁻¹ was estimated. The system efficiency reached a higher heating value (HHV standard) of 98% due to the effective recovery of thermal energy from exhaust gas.     

Opportunities and challenges for thermally driven hydrogen production using reverse electrodialysis system

Ongoing and emerging renewable energy technologies mainly produce electric energy and intermittent power. As the energy economy relies on banking energy, there is a rising need for chemically stored energy. We propose heat driven reverse electrodialysis (RED) technology with ammonium bicarbonate (AmB) as salt for producing hydrogen. The study provides the authors’ perspective on the commercial feasibility of AmB RED for low grade waste heat (333 K–413 K) to electricity conversion system. This is to our best of knowledge the only existing study to evaluate levelized cost of energy of a RED system for hydrogen production. The economic assessment includes a parametric study, and a scenario analysis of AmB RED system for hydrogen production. The impact of various parameters including membrane cost, membrane lifetime, cost of heating, inter-membrane distance and residence time are studied. The results from the economic study suggests, RED system with membrane cost less than 2.86 €/m², membrane life more than 7 years and a production rate of 1.19 mol/m²/h or more are necessary for RED to be economically competitive with the current renewable technologies for hydrogen production. Further, salt solubility, residence time and inter-membrane distance were found to have impact on levelized cost of hydrogen, LCH. In the present state, use of ammonium bicarbonate in RED system for hydrogen production is uneconomical. This may be attributed to high membrane cost, low (0.72 mol/m²/h) hydrogen production rate and large (1,281,436 m²) membrane area requirements. There are three scenarios presented the present scenario, market scenario and future scenario. From the scenario analysis, it is clear that membrane cost and membrane life in present scenario controls the levelized cost of hydrogen. In market scenario and future scenario the hydrogen production rate (which depends on membrane properties, inter-membrane distance etc.), the cost of regeneration system and the cost of heating controls the levelized cost of hydrogen. For a thermally driven RED system to be economically feasible, the membrane cost not more than 20 €/m²; hydrogen production rate of 3.7 mol/m²/h or higher and cost of heating not more than 0.03 €/kWh for low grade waste heat to hydrogen production.     

Hydrogen production from co-gasification of coal and biomass in supercritical water by continuous flow thermal-catalytic reaction system

Hydrogen is a clean energy carrier. Converting abundant coal sources and green biomass energy into hydrogen effectively and without any pollution promotes environmental protection. The co-gasification performance of coal and a model compound of biomass, carboxymethylcellulose (CMC) in supercritical water (SCW), were investigated experimentally. The influences of temperature, pressure and concentration on hydrogen production from co-gasification of coal and CMC in SCW under the given conditions (20–25 MPa, 650°C, 15–30 s) are discussed in detail. The experimental results show that H₂, CO₂ and CH₄ are the main gas products, and the molar fraction of hydrogen reaches in excess of 60%. The higher pressure and higher CMC content facilitate hydrogen production; production is decreased remarkably given a longer residence time. Translated from Journal of Xi’an Jiao Tong University, 2005, 39(5): 454–457 [译自: 西安交通大学学报]     

环境低负荷制氢技术及集成制氢系统

讨论了各种环境低负荷的制氢技术。SPE电解水制氢技术成熟,将成为未来主要制氢方法之一。生物化学制氢和半导体光解水制氢仅以太阳能为能源,前景广阔。生物质制氢清洁、节能,值得推广。环境低负荷集成制氢系统综合多种技术,是制氢技术发展的一个趋势。     

Comparative analysis of associated cost of nuclear hydrogen production using IAEA hydrogen cost estimation program

The interest in non-electric applications of nuclear energy is rising ranging from hydrogen production, district heating, seawater desalination, and various industrial applications to provide long-term answers for a variety of energy issues that both present and future generations will confront. Hydrogen is a dynamic fuel that can be used across all industrial sectors to lower carbon intensity. This study, therefore, aims at estimating the cost of nuclear hydrogen production from some light water reactors using International Atomic Energy Agency (IAEA) Hydrogen Calculator (HydCalc) program and comparing the result with similar existing studies conducted by other scholars using the Hydrogen Economic Evaluation Program (HEEP) program. The study employs six existing Light Water Reactors (LWRs) comprised of Korea Advanced Power Reactor 1400 MW electricity (APR1400), Russian VVER-1200, Davis-Besse Nuclear Power Plant in Ohio, Prairie Island NPP in Minnesota, Nine Mile Point NPP in New York, and Arizona Public Service's Palo Verde NPP to evaluate the Levelized cost of nuclear hydrogen production. Estimation of hydrogen demand was performed without carbon dioxide (CO₂) tax since nuclear power has zero CO₂ emission. The Levelized costs obtained using IAEA HydCalc and HEEP Programme were compared as follows; APR1400 cost are 2.6$/kg and 3.18$/kg, VVER1200 cost are 3.8$/kg and 3.44$/kg; Exelon cost are 1.7$/kg and 4.85$/kg; Davis Besse cost are 3.9$/kg and 3.09$/kg; Parlo Verde cost are 3.5$/kg and 4.77$/kg; Xcel Energy cost are 3.63$/kg and 0.69$/kg. The cost of hydrogen production using HEEP for Xcel Energy's Prairie Island NPP is 0.69 $/kg. This is because the reactor utilizes High Temperature Steam Electrolysis, method of hydrogen production, while the other methods employs Low Temperature Electrolysis. The results shows that the final price of the hydrogen for each reactor technology depends not only on the production method but also on the cost of the nuclear power plant and the production rate of the hydrogen plant.     

Hydrogen production by aluminum corrosion in hydrochloric acid and using inhibitors to control hydrogen evolution

This study reports on the systematic assessment of hydrogen (H₂) production by corrosion of aluminum alloy (AA) in hydrochloric acid (HCl) at different temperature. Rare earth inhibitors, lanthanum (La) and cerium (Ce) have been applied to control the H₂ production process. The production process is based on electrochemical reaction of aluminum (anodic reaction) in the HCl solution, which has a high concentration of hydrogen ions (H⁺), the H⁺ ions are reduced and H₂ is evolved. Preliminary results showed that an increase in temperature of working solution produced an increase of the H₂ production rate. The H₂ production rate increases because acid can prevent aluminum passivation during H₂ evolution. The rare earth inhibitors La and Ce control the H₂ evolution, especially, when using mixture of both inhibitors. This result demonstrates a synergistic effect between the La and the Ce inhibitors. X-ray diffraction studies were performed on the surface structure before and after immersion, and a scanning electron microscope (SEM) was used to study the morphology of the AA.     

Steady-state and dynamic modeling of biohydrogen production in an integrated biohydrogen reactor clarifier system

Steady-state operational data from the integrated biohydrogen reactor clarifier system (IBRCS) during anaerobic treatment of glucose-based synthetic wastewater at HRT of 8 h and SRT ranging from 26 to 50 h and organic loading rates of 6.5–206 gCOD/L-d were used to calibrate and verify a process model of the system developed using BioWin. The model accurately predicted biomass concentrations in both the bioreactor and the clarifier supernatant with average percentage errors (APEs) of 4.6% and 10%, respectively. Hydrogen production rates and hydrogen yields predicted by the model were in close agreement with the observed experimental results as reflected by an APE of less than 4%, while the hydrogen content was well correlated with an APE of 10%. The successful modeling culminated in the accurate prediction of soluble metabolites, i.e. volatile fatty acids in the reactor with an APE of 14%. The calibrated model confirmed the advantages of decoupling of the solids retention time (SRT) from the hydraulic retention time (HRT) in biohydrogen production, with the average hydrogen yield decreasing from 3.0 mol H₂/mol glucose to 0.8 mol H₂/mol glucose upon elimination of the clarifier. Dynamic modeling showed that the system responds favorably to short-term hydraulic and organic surges, recovering back to the original condition. Furthermore, the dynamic simulation revealed that with a prolonged startup periods of 10 and 30 days, the IBRCS can be operated at an HRT of 4 h and OLR as high as 206 gCOD/L-d without inhibition and/or marked performance deterioration.     

Hydrogen production performance of a photovoltaic thermal system coupled with a proton exchange membrane electrolysis cell

As one of the cleanest energies, hydrogen has attracted much attention over the past decade. Hydrogen can be produced using water electrolysis in a Proton Exchange Membrane Electrolysis Cell (PEMEC). In the present study, the performance of the PEMEC, powered by the Photovoltaic-Thermal (PVT) system, is scrutinized. It is considered that the PVT system provides the required electrical power of the PEMEC and preheats the feedwater. A comprehensive numerical model of the coupled PVT-PEMEC system is developed. The model is used to investigate the effect of various operating parameters, including solar radiation intensity, inlet feedwater temperature, and feedwater mass flow rate, on the hydrogen production and operating voltage of the PEMEC at various Exchange Current Densities (ECDs). Furthermore, the effect of integration of Phase Change Material (PCM) and Thermoelectric Generator (TEG) on the hydrogen production of the system is evaluated. According to the obtained results, the PVT-TEG-PEMEC system outperforms other systems in hydrogen production. However, integration of the PVT-PEMEC system with PCM has a negligible effect on its hydrogen production.     

Energy and exergy analyses and optimization study of an integrated solar heliostat field system for hydrogen production

In this paper, we propose an integrated system, consisting of a heliostat field, a steam cycle, an organic Rankine cycle (ORC) and an electrolyzer for hydrogen production. Some parameters, such as the heliostat field area and the solar flux are varied to investigate their effect on the power output, the rate of hydrogen produced, and energy and exergy efficiencies of the individual systems and the overall system. An optimization study using direct search method is also carried out to obtain the highest energy and exergy efficiencies and rate of hydrogen produced by choosing several independent variables. The results show that the power and rate of hydrogen produced increase with increase in the heliostat field area and the solar flux. The rate of hydrogen produced increases from 0.006 kg/s to 0.063 kg/s with increase in the heliostat field area from 8000 m² to 50,000 m². Moreover, when the solar flux is increased from 400 W/m² to 1200 W/m², the rate of hydrogen produced increases from 0.005 kg/s to 0.018 kg/s. The optimization study yields maximum energy and exergy efficiencies and the rate of hydrogen produced of 18.74%, 39.55% and 1571 L/s, respectively.