System optimization for effective hydrogen production via anaerobic digestion and biogas steam reforming

To construct a system for the effective hydrogen production from food waste, the conditions of anaerobic digestion and biogas reforming have been investigated and optimized. The type of agitator and reactor shape affect the performance of anaerobic digestion reactors. Reactors with a cubical shape and hydrofoil agitator exhibit high performance due to the enhanced axial flow and turbulence as confirmed by simulation of computational fluid dynamics. The stability of an optimized anaerobic digestion reactor has been tested for 60 days. As a result, 84 L of biogas is produced from 1 kg of food waste. Reaction conditions, such as reaction temperature and steam/methane ratio, affect the biogas steam reforming reaction. The reactant conversions, product yields, and hydrogen production are influenced by reaction conditions. The optimized reaction conditions include a reaction temperature of 700 °C and H₂O/CH₄ ratio of 1.0. Under these conditions, hydrogen can be produced via steam reforming of biogas generated from a two-stage anaerobic digestion reactor for 25 h without significant deactivation and fluctuation.     

Simulation and optimization of hydrogen production by steam reforming of natural gas for refining and petrochemical demands in Lebanon

Steam reforming of natural gas produces the majority of the world's hydrogen (H₂) and it is considered as a cost-effective method from a product yield and energy consumption point of view. In this work, we present a simulation and an optimization study of an industrial natural gas steam reforming process by using Aspen HYSYS and MATLAB software. All the parameters were optimized to successfully run a complete process including the hydrogen production zone units (reformer reactor, high temperature gas shift reactor HTS and low temperature gas shift reactor LTS) and the purification zone units (absorber and methanator). Optimum production of hydrogen (87,404 MT/year) was obtained by fixing the temperatures in the reformer and the gas shift reactors (HTS & LTS) at 900 °C, 500 °C and 200 °C respectively while maintaining a pressure of 7 atm, and a steam to carbon ratio (S/C) of 4. Moreover, ~99% of the undesired CO₂ and CO gases were removed in the purification zone and a reduction of energy consumption of 77.5% was reached in the heating and cooling units of the process.     

A review on bi/polymetallic catalysts for steam methane reforming

Blue hydrogen production by steam methane reforming (SMR) with carbon capture is by far the most commercialised production method, and with the addition of a simultaneous in-situ CO₂ adsorption process, sorption-enhanced steam methane reforming (SESMR) can further decrease the cost of H₂ production. Ni-based catalysts have been extensively used for SMR because of their excellent activity and relatively low price, but carbon deposition, sulphation, and sintering can lead to catalyst deactivation. One effective solution is to introduce additional metal element(s) to improve the overall performance. This review summarizes recent developments on bi/polymetallic catalysts for SMR, including promoted nickel-based catalysts and other transition metal-based bi/polymetallic materials. The review mainly focuses on experimental studies, but also includes results from simulations to evaluate the synergistic effects of selected metals from an atomic point of view. An outlook is provided for the future development of bi/polymetallic SMR catalysts.     

HRT control as a strategy to enhance continuous hydrogen production from sugarcane juice under mesophilic and thermophilic conditions in AFBRs

The objective of this study was to evaluate the effects of hydraulic retention time (HRT) (8–1 h) on H₂ production from sugarcane juice (5000 mg COD L⁻¹) in mesophilic (30 °C, AFBR-30) and thermophilic (55 °C, AFBR-55) anaerobic fluidized bed reactors (AFBRs). At HRTs of 8 and 1 h in AFBR-30, the H₂ production rates were 60 and 116 mL H₂ h⁻¹ L⁻¹, the hydrogen yields were 0.60 and 0.10 mol H₂ mol⁻¹ hexose, and the highest bacterial diversities were 2.47 and 2.34, respectively. In AFBR-55, the decrease in the HRT from 8 to 1 h increased the hydrogen production rate to 501 mL H₂ h⁻¹ L⁻¹ at the HRT of 1 h. The maximum hydrogen yield of 1.52 mol H₂ mol⁻¹ hexose was observed at the HRT of 2 h and was associated with the lowest bacterial diversity (0.92) and highest bacterial dominance (0.52).     

Nickel-loaded red mud catalyst for steam gasification of bamboo sawdust to produce hydrogen-rich syngas

Ni/red mud (RM) catalysts were prepared by wet impregnation and used in the catalytic steam gasification of bamboo sawdust (BS) to produce hydrogen-rich syngas. The system was optimized in terms of the amount of added nickel (10%), reaction temperature (800 °C), and catalyst placement (separately behind the BS). The maximum H₂ yield was 17.3% higher than that using pure RM catalyst and 43.8% higher than that of BS gasification alone, and the H₂/CO ratio in the syngas reached 7.82. This Ni/RM catalyst also retained good activity after six cycles in a double-stage fixed bed reactor. Analysis using X-ray fluorescence, X-ray diffraction, scanning electron microscopy-energy dispersive spectroscopy, and other methods revealed that the interaction of Ni, Fe, and Mg in Ni/RM produced bimetallic compounds containing active sites, such as NiFe₂O₄, MgNiO₂, and NiO. This explains the good catalytic performance in the tar conversion during the gasification process.     

A strategy of mid-temperature natural gas based chemical looping reforming for hydrogen production

Steam methane reforming (SMR) needs the reaction heat at a temperature above 800 °C provided by the combustion of natural gas and suffers from adverse environmental impact and the hydrogen separated from other chemicals needs extra energy penalty. In order to avoid the expensive cost and high power consumption caused by capturing CO₂ after combustion in SMR, natural gas Chemical Looping Reforming (CLR) is proposed, where the chemical looping combustion of metal oxides replaced the direct combustion of NG to convert natural gas to hydrogen and carbon dioxide. Although CO₂ can be separated with less energy penalty when combustion, CLR still require higher temperature heat for the hydrogen production and cause the poor sintering of oxygen carriers (OC). Here, we report a high-rate hydrogen production and low-energy penalty of strategy by natural gas chemical-looping process with both metallic oxide reduction and metal oxidation coupled with steam. Fe₃O₄ is employed as an oxygen carrier. Different from the common chemical looping reforming, the double side reactions of both the reduction and oxidization enable to provide the hydrogen in the range of 500–600 °C under the atmospheric pressure. Furthermore, the CO₂ is absorbed and captured with reduction reaction simultaneously.Through the thermodynamic analysis and irreversibility analysis of hydrogen production by natural gas via chemical looping reforming at atmospheric pressure, we provide a possibility of hydrogen production from methane at moderate temperature. The reported results in this paper should be viewed as optimistic due to several idealized assumptions: Considering that the chemical looping reaction is carried out at the equilibrium temperature of 500 °C, and complete CO₂ capture can be achieved. It is assumed that the unreacted methane and hydrogen are completely separated by physical adsorption. This paper may have the potential of saving the natural gas consumption required to produce 1 m³ H₂ and reducing the cost of hydrogen production.     

Steam reforming of acetic acid for hydrogenproduction: Catalytic performances of Ni and Co supported on Ce0·75Zr0·25O2 catalysts

The catalytic steam reforming of acetic acid over both Ni/ and Co/Ce_0·75Zr_0·25O₂ (CZO) catalysts in the temperature range of 450–650 °C and steam-to-carbon molar ratios of 3–9 was studied. It was found that the complete acetic acid conversion was achieved for all the conditions investigated. Nevertheless, the C–C bond cleavage conversion was attained less than the acetic acid conversion at a given condition due to carbon deposition on the catalyst. However, hydrogen yield was obtained in the same trend as C–C bond cleavage conversion as well. The results revealed that the CZO as an active support prefers to promote the ketonization reaction to the C-C bond cleavage reaction at a lower temperature, and vice versa at a higher temperature. The Ni/CZO catalyst exhibits higher C–C bond cleavage conversion than the Co/CZO catalyst particularly at 650 °C whereas the Co/CZO catalyst is more active for ketonization reaction at low temperatures. However, as an increase in reaction temperature, the Co/CZO catalyst promotes ketonization reaction more pronouncedly toward aldol-condensation reaction thus giving rise to the carbon deposition. The results deduced from the effect of space velocity on the activity and product distribution suggested that the steam reforming of acetic acid over Ni/CZO catalyst is dominated by decomposition of acetic acid, while that of Co/CZO catalyst by ketonization reaction.     

Determination of the potential of cyanobacterial strains for hydrogen production

Hydrogen (H₂) is a renewable, abundant, and nonpolluting source of energy. Photosynthetic organisms capture sunlight very efficiently and convert it into organic molecules. Cyanobacteria produce H₂ by breaking down organic compounds and water. In this study, biological H₂ was produced from various strains of cyanobacteria. Moreover, H₂ accumulation by Synechocystis sp. PCC 6803 was as high as 0.037 μmol/mg Chl/h within 120 h in the dark. The wild-type, filamentous, non-heterocystous cyanobacterium Desertifilum sp. IPPAS B-1220 was found to produce a maximum of 0.229 μmol/mg Chl/h in the gas phase within 166 h in the light, which was on par with the maximum yield reported in the literature. DCMU at 10 μM increased H₂ production by Desertifilum sp. IPPAS B-1220 by 1.5-fold to 0.348 μmol H₂/mg Chl/h. This is the first report on the capability of Desertifilum cyanobacterium to produce H₂.     

Turning glycerol surplus into renewable syngas through glycerol steam reforming over a sol-gel Ni–Mo2C-Al2O3 catalyst

In this work, a sol-gel Ni–Mo₂C–Al₂O₃ catalyst is employed for the first time in the glycerol steam reforming for syngas production. Catalyst stability and activity are investigated in the temperature range of 550 °C–700 °C and time on stream up to 30 h. As reaction temperature increases, from 550 °C to 700 °C, H₂ yield boosts from 22% to 60%. The stability test, carried out at milder conditions (600 °C and Gas-Hourly Space-Velocity (GHSV) of 50,000 mL h⁻¹.g_cat⁻¹), shows high catalyst stability, up to 30 h, with final conversion, H₂ yield, and H₂/CO ratio of 95%, 53% and 1.95, respectively. Both virgin and spent catalysts have been characterized by a multitude of techniques, e.g., Atomic-Absorption spectroscopy, Raman spectroscopy, N₂-adsorption-desorption, and Transmission Electron Microscopy (TEM), among others. Regarding the spent catalysts, carbon deposits’ morphology becomes more graphitic as the reaction temperature increases, and the total coke formation is mitigated by increasing reaction temperature and lowering GHSV.     

Biomass gasification coupled with producer gas cleaning,bottling and HTS catalyst treatment for H2-rich gas production

The aim of the present study is to demonstrate the production of hydrogen-rich fuel gas from J. curcas residue cake. A comprehensive experimental study for the production of hydrogen rich fuel gas from J. curcas residue cake via downdraft gasification followed by high temperature water gas shift catalytic treatment has been carried out. The gasification experiments are performed at different equivalence ratios and performance of the process is reported in terms of producer gas composition & its calorific value, gas production rate and cold gas efficiency. The producer gas is cleaned of tar and particulate matters by passing it through venturi scrubber followed by sand bed filter. The clean producer gas is then compressed at 0.6 MPa and bottled into a gas cylinder. The bottled producer gas and a simulated mixture of producer gas are then subjected to high temperature shift (HTS) catalytic treatment for hydrogen enriched gas production. The effect of three different operating parameters GHSV, steam to CO ratio and reactor temperature on the product gas composition and CO conversion is reported. From the experimental study it is found that, the presence of oxygen in the bottled producer gas has affected the catalyst activity. Moreover, higher concentration of oxygen concentration in the bottled producer gas leads to the instantaneous deactivation of the HTS catalyst.     

Performance analysis of a novel solar PTC integrated system for multi-generation with hydrogen production

The performance analysis of a novel multi-generation (MG) system that is developed for electricity, cooling, hot water and hydrogen production is presented in this study. MG systems in literature are predominantly built on a gas cycle, integrated with other thermodynamic cycles. The aim of this study is to achieve better thermodynamic (energy and exergy) performance using a MG system (without a gas cycle) that produces hydrogen. A proton exchange membrane (PEM) utilizes some of the electricity generated by the MG system to produce hydrogen. Two Rankine cycles with regeneration and reheat principles are used in the MG configuration. Double effect and single effect absorption cycles are also used to produce cooling. The electricity, hot water, cooling effect, and hydrogen production from the multi-generation are 1027 kW, 188.5 kW, 11.23 kg/s and 0.9785 kg/h respectively. An overall energy and exergy efficiency of 71.6% and 24.5% respectively is achieved considering the solar parabolic trough collector (PTC) input and this can increase to 93.3% and 31.9% if the input source is 100% efficient. The greenhouse gas emission reduction of this MG system is also analyzed.     

Performance evaluation of a solarized gas turbine system integrated to a high temperature electrolyzer for hydrogen production

In this paper, the performance of a solar gas turbine (SGT) system integrated to a high temperature electrolyzer (HTE) to generate hybrid electrical power and hydrogen fuel is analyzed. The idea behind this design is to mitigate the losses in the electrical power transmission and use the enthalpy of exhaust gases released from the gas turbine (GT) to make steam for the HTE. In this context, a GT system is coupled with a solar tower including heliostat solar field and central receiver to generate electrical power. To make steam for the HTE, a flameless boiler is integrated to the SGT system applying the SGT extremely high temperature exhaust gases as the oxidizer. The results indicate that by increasing the solar receiver outlet temperature from 800 K to 1300 K, the solar share increases from 22.1% to 42.38% and the overall fuel consumption of the plant reduces from 7 kg/s to 2.7 kg/s. Furthermore, flameless mode is achievable in the boiler while the turbine inlet temperature (TIT) is maintained at the temperatures higher than 1314 K. Using constant amounts of the SGT electrical power, the HTE voltage decreases by enhancing the HTE steam temperature which result in the augmentation of the overall hydrogen production. To increase the HTE steam temperature from 950 K to 1350 K, the rate of fuel consumption in the flameless boiler increases from 0.1 m/s to 0.8 m/s; however, since the HTE hydrogen production increases from 4.24 mol/s to 16 mol/s it can be interpreted that the higher steam temperatures would be affordable. The presented hybrid system in this paper can be employed to perform more thermochemical analyses to achieve insightful understanding of the hybrid electrical power-hydrogen production systems.     

Recent advances in artificial neural network research for modeling hydrogen production processes

Artificial Neural Networks (ANN) have been widely used by scientists in a variety of energy modes (biomass, wind, solar, geothermal, and hydroelectric). This review highlights the assistance of ANN for researchers in the quest for discovering more advanced materials/processes for efficient hydrogen production (HP). The review is divided into two parts in this context. The first section briefly mentions, in terms of technologies, economy, energy consumption, and costs symmetrically outlined the advantages and disadvantages of various HP routes such as fossil fuel/biomass conversion, water electrolysis, microbial fermentation, and photocatalysis. Subsequently, ANN and ANN hybrid studies implemented in HP research were evaluated. Finally, statistics of hybrid studies with ANN are given, and future research proposals and hot research topics are briefly discussed. This research, which touches upon the types of ANNs applied to HP methods and their comparison with other modeling techniques, has an essential place in its field.     

Enhancing resistance of carbon deposition and reaction stability over nickel loaded fibrous silica-alumina (Ni/FSA) for dry reforming of methane

Syngas production from the dry reforming of methane is now the most extensively utilized method for removing massive amounts of greenhouse emissions. Effective solutions towards the utilization of greenhouse gases such as CO₂ and CH₄ are scarce, except for power generation in the energy sector, which is a major source of CO₂. Herein, dry reforming of methane was experimented for the first time using an effective catalytic system composed of 5% Ni fibrous silica-alumina (FSA) that was successfully fabricated using a hydrothermal method. The characterization results from XRD, FESEM mapping, TEM, BET,XRF, FTIR, H₂-TPR, TGA/DTA, and Raman spectra demonstrated that Ni/FSA is composed of orderly Ni dispersion, small particles of Ni, robust basic sites, and high oxygen vacancies which enhanced the catalytic efficiency. The synthesized Ni/FSA also reduced coke formation and had long-term stability with no evidence of inactivation during and after the catalytic cycles. The superior activity of Ni/FSA was manifested in the high conversion rates of CH₄ and CO₂ at 97% and 92% respectively, with a H₂:CO ratio of ≈ 1. The stability of Ni/FSA was also sustained over 30 h of operation at 800 °C. The findings of the Raman, TEM, and TGA/DTA tests revealed that the spent Ni/FSA catalysts did not exhibit graphitic carbon or metal sintering in significant amounts when compared to commercial Ni–Si/Al catalysts.     

Comparative techno-economic study of typically combustion-less hydrogen production alternatives

A techno-economic study is performed for a large scale combustion-less hydrogen production process based on Steam Methane Reforming (SMR). Two process versions relying on different renewable heat sources are compared: (1) direct solar heating from a concentrated solar power system, and (2) radiation from resistive electrical heaters (electric SMR). Both processes are developed around an integrated micro-reactor technology, incorporating in a monolithic block most sub-processes needed to perform SMR. A baseline techno-economic scenario with low-cost feedstock and electricity, priced at $4/MMBtu and $0.04/kWh respectively, results in an LCOH of $2.31/kg_H2 for solar SMR and $1.59/kg_H2 for electric SMR. Results further show that solar SMR is currently more attractive economically than electric SMR coupled with distributed wind power systems, but electric SMR is more favourable in the long term due to the expected future improvements in the LCOE and capacity factor of wind power systems.     

Avenues to the financial viability of microbial electrolysis cells [MEC] for domestic wastewater treatment and hydrogen production

We propose targets, based on real world data, necessary to design a financially viable microbial electrolysis cell (MEC) for the treatment of domestic wastewater. By reducing the cost of the anode and current collecting materials by 90%, a viable organic loading rate would be between 800 and 1,400g-COD/m³/d (2–3A/m²). The anode and current collector materials account for 94% of the total material costs; consequently, cost savings in any other material are moot. If the bioanode can be reused after 20 years, further, significant savings could be achieved. To develop targets we used real world data, for the first time, to evaluate the financial viability of MECs against the current predominant method of wastewater treatment: activated sludge. We modelled net present values for eight potential scenarios and the performances required for MECs to break-even.     

The production and application of hydrogen in steel industry

Due to the increasingly serious environmental issues and continuous depletion of fossil resources, the steel industry is facing unprecedented pressure to reduce CO₂ emissions and achieve the sustainable energy development. Hydrogen is considered as the most promising clean energy in the 21st century due to the diverse sources, high calorific value, good thermal conductivity and high reaction rate, making hydrogen have great potential to apply in the steel industry. In this review, different hydrogen production technologies which have potential to provide hydrogen or hydrogen-rich gas for the great demand of steel plants are described. The applications of hydrogen in the blast furnace (BF) production process, direct reduction iron (DRI) process and smelting reduction iron process are summarized. Furthermore, the functions of hydrogen or hydrogen-rich gas as fuels are also discussed. In addition, some suggestions and outlooks are provided for future development of steel industry in China.     

Analysis and recompilation of kinetic data about the hydrogen production by the catalytic decomposition of hydrous hydrazine

The kinetics of the catalytic decomposition of hydrous hydrazine was determined for the experimental data published in 23 articles. The acquired database contains 139 data sets having 2038 data points. The collected data were analyzed by the integral method, which revealed that hydrazine decomposition follows power-law kinetics. The calculated values of apparent activation energies ranges between 22 and 64 kJ/mol - average value 50.3 kJ/mol, while the reaction orders concerning hydrazine concentration range between 0 and 0.64 - average value 0.33. Analysis showed that the catalyst support significantly impacts the reaction mechanism and activation energy. On average, the catalyst durability was tested by 7.1 cycles, and catalysts retained 69% of their initial activity. The average value of turnover number (TON) is 142, while the estimated value of TON for automotive applications ranges from 10⁵–10⁶, far above the value evaluated on the basis of the reported durability tests.     

Transition metal/carbon nanoparticle composite catalysts as platinum substitutes for bioelectrochemical hydrogen production using microbial electrolysis cells

Various metal nanoparticle catalysts supported on Vulcan XC-72 and carbon-nanomaterial-based catalysts were fabricated and compared and assessed as substitutes of platinum in microbial electrolysis cells (MECs). The metal-nanoparticle-loaded cathodes exhibited relatively better hydrogen production and electrochemical properties than cathodes coated with carbon nanoparticles (CNPs) and carbon nanotubes (CNTs) did. Catalysts containing Pt (alone or mixed with other metals) most effectively produced hydrogen in terms of overall conversion efficiency, followed by Ni alone or combined with other metals in the order: Pt/C (80.6%) > PtNi/C (76.8%) > PtCu/C (72.6%) > Ni/C (73.0%) > Cu/C (65.8%) > CNPs (47.0%) > CNTs (38.9%) > plain carbon felt (38.7%). Further, in terms of long-term catalytic stability, Ni-based catalysts degraded to a lesser extent over time than did the Cu/C catalyst (which showed the maximum degradation). Overall, the hydrogen generation efficiency, catalyst stability, and current density of the Ni-based catalysts were almost comparable to those of Pt catalysts. Thus, Ni is an effective and inexpensive alternative to Pt catalysts for hydrogen production by MECs.     

Economic viability assessment of sustainable hydrogen production,storage, and utilisation technologies integrated into on- and off-grid micro-grids: A performance comparison of different meta-heuristics

In recent years, there has been considerable interest in the development of zero-emissions, sustainable energy systems utilising the potential of hydrogen energy technologies. However, the improper long-term economic assessment of costs and consequences of such hydrogen-based renewable energy systems has hindered the transition to the so-called hydrogen economy in many cases. One of the main reasons for this is the inefficiency of the optimization techniques employed to estimate the whole-life costs of such systems. Owing to the highly nonlinear and non-convex nature of the life-cycle cost optimization problems of sustainable energy systems using hydrogen as an energy carrier, meta-heuristic optimization techniques must be utilised to solve them. To this end, using a specifically developed artificial intelligence-based micro-grid capacity planning method, this paper examines the performances of twenty meta-heuristics in solving the optimal design problems of three conceptualised hydrogen-based micro-grids, as test-case systems. Accordingly, the obtained numeric simulation results using MATLAB indicate that some of the newly introduced meta-heuristics can play a key role in facilitating the successful, cost-effective development and implementation of hydrogen supply chain models. Notably, the moth-flame optimization algorithm is found capable of reducing the life-cycle costs of micro-grids by up to 6.5% as compared to the dragonfly algorithm.