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1.
《能源学会志》2020,93(4):1419-1427
Sub- and supercritical water gasification is applied to recover energy from sewage sludge in a batch reactor. The effects of reaction temperature and water-soluble additives as catalysts on gasification were examined. The resultant products, including syngas, hydrochar and liquid residues were characterized. The rise of temperature without the presence of catalysts increased the yield of H2 (0.06 (350 °C) to 1.91 mol/kg (450 °C) and enhanced the gasification efficiency (1.29–19.61%), and decreased total organic carbon (TOC) by 68.50% in liquid residue. The changes in product distribution and characteristics of hydrochar and liquid residue implied that the organic matters in sewage sludge were dissolved and hydrolyzed in sub- and supercritical water, resulting in the production of syngas. The catalytic effect of different catalysts in relation to the H2 gas yield was in the following order: KOH > NaOH > Na2CO3 ≈ K2CO3. In the case of catalytic supercritical water gasification at 400 °C, the highest molar fraction (37.28%) and yield of H2 (1.60 mol/kg) were obtained in the presence of KOH. Furthermore, the scanning electron microscopy (SEM) analysis indicated that a conversion and dissolution of the organic matters in sewage sludge to liquid and gas, produced a porous, fragmented structure and disintegrated surface of hydrochar.  相似文献   

2.
Hydrogen and syngas production from sewage sludge via steam gasification   总被引:1,自引:0,他引:1  
High temperature steam gasification is an attractive alternative technology which can allow one to obtain high percentage of hydrogen in the syngas from low-grade fuels. Gasification is considered a clean technology for energy conversion without environmental impact using biomass and solid wastes as feedstock. Sewage sludge is considered a renewable fuel because it is sustainable and has good potential for energy recovery. In this investigation, sewage sludge samples were gasified at various temperatures to determine the evolutionary behavior of syngas characteristics and other properties of the syngas produced. The syngas characteristics were evaluated in terms of syngas yield, hydrogen production, syngas chemical analysis, and efficiency of energy conversion. In addition to gasification experiments, pyrolysis experiments were conducted for evaluating the performance of gasification over pyrolysis. The increase in reactor temperature resulted in increased generation of hydrogen. Hydrogen yield at 1000 °C was found to be 0.076 ggas gsample−1. Steam as the gasifying agent increased the hydrogen yield three times as compared to air gasification. Sewage sludge gasification results were compared with other samples, such as, paper, food wastes and plastics. The time duration for sewage sludge gasification was longer as compared to other samples. On the other hand sewage sludge yielded more hydrogen than that from paper and food wastes.  相似文献   

3.
Steam gasification of a typical Chinese bituminous coal for hydrogen production in a lab-scale pressurized bubbling fluidized bed with CaO as CO2 sorbent was performed over a pressure range of ambient pressure to 4 bar. The compositions of the product gases were analyzed and correlated to the gasification operating variables that affecting H2 production, such as pressure (P), mole ratio of steam to carbon ([H2O]/[C]), mole ratio of CaO to carbon ([CaO]/[C]) and temperature (T). The experimental results indicated that the H2 concentration was enhanced by raising the temperature, pressure and [H2O]/[C] under the circumstances we observed. With the presence of CaO sorbent, CO2 in the production gas was absorbed and converted to solid CaCO3, thus shifting the steam reforming of hydrocarbons and water gas shift reaction beyond the equilibrium restrictions and enhancing the H2 concentration. H2 concentration was up to 78 vol% (dry basis) under a condition of 750 °C, 4 bar, [Ca]/[C] = 1 and [H2O]/[C] = 2, while CO2 (2.7 vol%) was almost in-situ captured by the CaO sorbent. This study demonstrated that CaO could be used as a substantially excellent CO2 sorbent for the pressurized steam gasification of bituminous coal. For the gasification process with the presence of CaO, H2-rich syngas was yielded at far lower temperatures and pressures in comparison to the commercialized coal gasification technologies. SEM/EDX and gas sorption analyses of solid residues sampled after the gasification showed that the pore structure of the sorbent was recovered after the steam gasification process, which was attributed to the formation of Ca(OH)2. Additionally, a coal-CaO–H2O system was simulated with using Aspen Plus software. Calculation results showed that higher temperatures and pressures favor the H2 production within a certain range.  相似文献   

4.
《能源学会志》2020,93(2):711-722
Gasification represents an attractive pathway to generate fuel gas (i.e., syngas (H2 and CO) and hydrocarbons) from oil palm biomass in Malaysia. Torrefaction is introduced here to enhance the oil palm biomass properties prior to gasification. In this work, the effect of torrefaction on the gasification of three oil palm biomass, i.e., empty fruit bunches (EFB), mesocarp fibres (MF), and palm kernel shells (PKS) are evaluated. Two gasifying agents were used, i.e., CO2 and steam. The syngas lower heating values (LHVsyngas) for CO2 gasification and steam gasification were in the range of 0.35–1.67 MJ m−3 and 1.61–2.22 MJ m−3, respectively. Compared with EFB and MF, PKS is more effective for fuel gas production as indicated by the more dominant emission of light hydrocarbons (CH4, C2H4, and C2H6) in PKS case. Gasification efficiency was examined using carbon conversion efficiency (CCE) and cold gas efficiency (CGE). CCE ranges between 4% and 55.1% for CO2 gasification while CGE varies between 4.8% and 46.2% and 27.6% and 62.9% for CO2 gasification and steam gasification, respectively. Our results showed that higher concentration of gasifying agent promotes higher carbon conversion and that steam gasification provides higher thermal efficiency (CGE) compared to CO2 gasification.  相似文献   

5.
Hydrothermal carbonization (HTC) is a thermal conversion process that converts high-moisture biomass into hydrochar. HTC was applied to stabilize and process sludge collected from septic tanks into hydrochar for practical energy recovery. Experiments were conducted with a 1-L high-pressure reactor operating at different temperatures and reaction times in which the sludge was mixed with catalysts and biomass at different ratios. The effects of catalysts (i.e., acetic acid, lithium chloride, borax, and zeolite) and biomass (i.e., cassava pulp, dried leaves, pig manure, and rice husks) mixing with sludge for hydrochar production were investigated. The experimental data showed acetic acid and cassava pulp to be the most effective catalyst and biomass, respectively, increasing energy contents to the maximum value of 28.5 MJ/kg. The optimum HTC conditions were as follows: sludge/acetic acid/cassava pulp mixing ratio of 1/0.4/1 (by weight), at a temperature of 220 °C, and reaction time of 0.5 h. The relatively high energy contents of the produced hydrochar suggest its applicability as a solid fuel.  相似文献   

6.
Wet sewage sludge pyrolysis is an attractive method for producing H2-rich fuel gas. To reduce energy consumption for excess moisture evaporation, deep dewatered sludge was used instead of traditional high-moisture sludge in this study. The emphasis was placed on elucidating the effects of residual moisture on tar, char, and on syngas generation, and clarifying the mechanisms involved. Results show that residual bound water exerted a stronger influence on products yields and distributions than free water, since the former could work inside sludge particles while the later only acted as steam outside. At low temperature (873 K), sludge moisture increased the relative ratio of cyclic, unsaturated, and hydroxyl, aldehyde or carboxyl-containing compounds in tar, in whose generation process H2 and carbonaceous gas were produced. When the temperature rose, water in sludge increased the surface area of the char. The breaking of C–C bonds caused by residual moisture would promote the macromolecular organic matters conversion to smaller ones, which were easy to undergo steam gasification, thus giving rise to the transformation of char–C to gas–C and enhancing H2 yield. Therefore, the production of syngas, containing large amounts of H2 and CO, was improved efficiently.  相似文献   

7.
This paper investigates the integrated catalytic adsorption (ICA) steam gasification of palm kernel shell for hydrogen rich gas production using pilot scale fluidized bed gasifier under atmospheric condition. The effect of temperature (600–750 °C) and steam to biomass ratio (1.5–2.5 wt/wt) on hydrogen (H2) yield, product gas composition, gas yield, char yield, gasification and carbon conversion efficiency, and lower heating values are studied. The results show that H2 hydrogen composition of 82.11 vol% is achieved at temperature of 675 °C, and negligible carbon dioxide (CO2) composition is observed at 600 °C and 675 °C at a constant steam to biomass ratio of 2.0 wt/wt. In addition, maximum H2 yield of 150 g/kg biomass is observed at 750 °C and at steam to biomass ratio of 2.0 wt/wt. A good heating value of product gas which is 14.37 MJ/Nm3 is obtained at 600 °C and steam to biomass ratio of 2.0 wt/wt. Temperature and steam to biomass ratio both enhanced H2 yield but temperature is the most influential factor. Utilization of adsorbent and catalyst produced higher H2 composition, yield and gas heating values as demonstrated by biomass catalytic steam gasification and steam gasification with in situ CO2 adsorbent.  相似文献   

8.
Hydrogen production from rice husk was carried out via a two-stage system combining CLG (calcium looping gasification) using Ca(OH)2 adsorbent in a bubbling fluidized bed and catalytic reforming with Ce–Ni/γAl2O3 catalyst in a connected fixed bed. The results show that the maximum H2 concentration (69.16 vol%) and H2 yield (11.86 mmol g−1rice husk) are achieved at Ca/C (Ca(OH)2 to carbon molar ratio) = 1.5, H2O/C (H2O to carbon molar ratio) = 1.5, Tg (gasification temperature) = 500 °C, Tc (catalytic temperature) = 800 °C. The supplementation of fresh Ca(OH)2 at Ca/C of 0.5 during calcination helps to activate the regenerated CaO by hydration, maintaining its carbonation activity and CO2 adsorption. Ce–Ni/γAl2O3 catalyst promotes water gas shift (WGS), steam methane reforming (SMR), and C2–C3 hydrocarbons reforming, also exhibits excellent activity stability to maintain H2 concentration and H2 yield above 67.21 vol% and 11.67 mmol g−1rice husk, respectively, during 5 lifetime tests.  相似文献   

9.
Hydrogen gas production from eucalyptus by catalytic steam gasification was carried out in an atmospheric pressure of two-stage fixed bed. The gasifier was operated with the temperature range of 500–650 °C and steam partial pressure of 16, 30 and 45 kPa; nickel-loaded Thai brown coal char was used as a catalyst. The yields and compositions of the gasification products depend on the operating conditions, especially, the reaction temperature and the steam. The yield of H2 increased at elevated temperatures, from 26.94 to 46.68%, while that of CO dramatically decreased, from 70.21 to 37.71 mol%. The highest H2 yield, 46.68%, was obtained at the final gasifying temperature of 650 °C. Eucalyptus catalytic steam gasification indicated that the maximum H2/CO ratio reached 1.24 at the gasification temperature of 650 °C and the steam partial pressure of 30 kPa. It can be concluded that eucalyptus is appropriate for synthesis gas production from eucalyptus volatiles by catalytic steam gasification while using nickel-loaded brown coal char as a catalyst.  相似文献   

10.
Gasification is a promising alternative process for sewage sludge energy utilization. CaO has been identified as an effective additive which can increase H2 content of syngas produced by coal, biomass, and sludge gasification. Considering that lime (CaO) is a widely applied conditioner for sewage sludge dewatering in filter press, this study investigated the enhanced efficiency of syngas, especially regarding H2 yield, in the catalytic steam gasification of dry dewatered sludge with physically mixed CaO and dry sludge dewatered with CaO as conditioner. The experiments were conducted in an electrically heated reactor at 873 K, 973 K and 1073 K, respectively. According to the results, conditioner CaO improved the H2 and syngas production more remarkably than additive CaO. It was identified by XRD and SEM-EDX that conditioner CaO was completely converted into Ca(OH)2 while additive CaO was still presented mainly as CaO. Furthermore, the Ca species of conditioner CaO was evenly distributed over the sludge matrix while Ca species of additive CaO maintained the original state with uneven distribution, both of which could increase the formation of H2 through interacting with produced gas and catalyzing thermal cracking of tar to some extent. In addition, the pore structure tests and XPS analyses revealed that, comparing to additive CaO, conditioner CaO was more favorable for the formation of pores, and it had a greater potential to encourage partial cleavages of C–C bonds and C–H bonds, resulting in the decomposition of organic macromolecules into relative small molecules, which might be more easily converted to the gaseous products. These indicate that it is valuable to reuse the Ca in lime-conditioned sludge during gasification process.  相似文献   

11.
This research aims to evaluate the hydrogen production and removal ability of impurity (e.g. tar and NH3) generated from sewage and textile sludge co-gasification using lab-scale fluidized-bed gasifier with an integrated hot-gas cleaning system. The gasification temperature and equivalence ratio (ER) were controlled at 850 °C and 0.2, as well as the hot gas cleaning system operated at 250 °C with the combination of zeolite, calcined dolomite, and activated carbon. Experimental results indicated that the H2 and CO yield in co-gasification of the tested sludge ranged from 2.12 to 2.45 mol/kg and from 2.83 to 3.98 mol/kg, respectively. The overall energy content of produced gas ranged between 2.40 and 2.63 MJ/kg, and cold gas efficiency (CGE) was nearly 15%. The impurities of produced gas were effectively mitigated by the hot-gas cleaning system, which could remove approximately 90% of the heavy fraction tar, up to 77% of total tar, and about 35% of ammonia. In summary, the combination of the fluidized-bed gasifier and the hot-gas cleaning system had been well developed for purifying the syngas produced from the tested sludge, and it could be applied to other organic wastes in the future.  相似文献   

12.
In this work, CO2 capture and H2 production during the steam gasification of coal integrated with CO2 capture sorbent were investigated using a horizontal fixed bed reactor at atmospheric pressure. Four different temperatures (650, 675, 700, and 750 °C) and three sorbent-to-carbon ratios ([Ca]/[C] = 0, 1, 2) were studied. In the absence of sorbent, the maximum molar fraction of H2 (64.6%) and conversion of coal (71.3%) were exhibited at the highest temperature (750 °C). The experimental results verified that the presence of sorbent in the steam gasification of coal enhanced the molar fraction of H2 to more than 80%, with almost all CO2 was fixed into the sorbent structure, and carbon monoxide (CO) was converted to H2 and CO2 through the water gas shift reaction. The steam gasification of coal integrated with CO2 capture largely depended on the reaction temperature and exhibited optimal conditions at 675 °C. The maximum molar fraction of H2 (81.7%) and minimum CO2 concentration (almost 0%) were obtained at 675 °C and a sorbent-to-carbon ratio of 2.  相似文献   

13.
In this research, canola meal was densified using bio-additives including alkali lignin, glycerol, and l-proline. The fuel pellet's formulation was optimized. The best fuel pellet demonstrated relaxed density and mechanical durability of 1015 kg/m3 and 99.0%, respectively. Synchrotron-based computer tomography technique indicated that lack of water in pellet formulation resulted in a twofold increase in pellet porosity. Thermogravimetric analysis showed that ignition temperature (240 °C) and burn-out temperature (640 °C) for fuel pellet were smaller than those for coal. Impacts of process parameters were evaluated on the quality of the gas product obtained from pellet's steam gasification and hydrothermal gasification. The gasification experiments showed production of untreated syngas with a suitable range of H2/CO molar ratio (1.3–1.6) using steam gasification. Hydro-thermal gasification produced a larger molar ratio of H2/CO (1.8–51.2) for the gas product. Modeling of pellet's steam gasification showed an excellent agreement with experimental results of steam gasification.  相似文献   

14.
Supercritical gasification (SCWG) and supercritical partial oxidation (SCWPO) technologies have emerged as preferred means of converting wet biomass to hydrogen-rich gases. We experimentally investigated the effects of moisture content, pressure and oxidation coefficient (n) on mole fraction, yield, gasification efficiency and energy recovery of gaseous products from SCWG or SCWPO of municipal sewage sludge, as well as on the carbon and nitrogen contents in liquid products. Potential of sludge for producing gaseous products was thermodynamically analyzed by an Aspen Plus model. The results show that 87 wt%, 25 MPa and n = 0 were optimum conditions for sludge gasification. Sludge with 87 wt% moisture content was pumpable at 75 °C, and further increasing the moisture content decreased the heating value and energy recovery of gaseous products. Pressure played little role in both the experimental and equilibrium gas yields. Highest mole fractions and yields of H2 and CH4 were achieved at n = 0.  相似文献   

15.
Catalytic gasification (CG) of sewage sludge-derived volatiles (SSDVs) was investigated over a prepared nickel loaded on Loy Yong lignite char (Ni/LYLC) in a two-stage fixed-bed reactor to understand the effects of the catalyst, temperature, and steam on the gas yields and nitrogen transformations. Non-catalytic thermal decomposition of SSDVs below 650 °C is not effective for decomposing the tar and converting the volatile nitrogen species (VNSs) to N2. Ni/LYLC proved to be quite active not only for tar reduction, but also for the conversion of VNSs to N2 at 650 °C. CG of SSDVs over Ni/LYLC produced significant amount of clean H2-rich syngas. CG above 650 °C results in the increase of nickel crystallite size and the deactivation of Ni/LYLC for tar decomposition. The study revealed the possibility of using Ni/LYLC as a potential catalyst for low-temperature CG of sewage sludge to produce clean H2-rich syngas.  相似文献   

16.
The effect of biomass water leaching on H2 production, as well as, prediction of ash thermal behavior and formation of biomass tar during high temperature steam gasification (HTSG) of olive kernel is the main aim of the present work. Within this study raw olive kernel samples (OK1, OK2) and a pre-treated one by water leaching (LOK2) were examined with regard to their ash fouling propensity and tar concentration in the gaseous phase. Two temperatures (T = 850 and 950 °C) and a constant steam to biomass ratio (S/B = 1.28) were chosen in order to perform the steam gasification experiments. Results indicated that considering the samples' ash thermal behavior, it seemed that water leaching improved the fusibility behavior of olive kernel; however, it proved that water leaching does not favour tar steam reforming, while at the same time decreases the H2 yield in gas product under air gasification conditions, due to possible loss of the catalytic effect of ash with water leaching.  相似文献   

17.
A series of Ni catalysts with different zeolites were prepared by wet impregnation method and used to catalyze supercritical water gasification (SCWG) of microalgae for production of hydrogen-rich fuel gas under conditions of 430 °C, 60 min, ρH₂O = 0.162 g/cm3, 2 g/g Ni/zeolites. Compared with noncatalytic SCWG, the presence of Ni/zeolite could increase the hydrogen gasification efficiency and carbon gasification efficiency by promoting water–gas shift and steam reforming reactions which are mainly affected by the amount of strong acid sites and Ni, respectively. The highest carbon gasification efficiency (CGE) and hydrogen gasification efficiency (HGE) of 23.61% and 23.55% were achieved with Ni/HY (Na2O, 0.8%). The gaseous produced mainly consisted of H2 and CO2. The H2 content in the gaseous products varied from 27.15 to 40.51% depending on the Ni/zeolites and increased with increasing the SiO2/Al2O3 molar ratio of HZSM-5, which is 2.3–3.6 times higher than that of produced without catalyst. The H2 yield varied between 2.57 and 3.61 mmol/g depending on the Ni/zeolites and increased from 2.19 to 5.61 mmol/g with increasing the SiO2/Al2O3 molar ratio from 50:1 to 170:1, which is 3.6–7.8 times higher than that of produced without catalyst. Coke formation, surface area loss, and sintering of Ni could decrease the activity of the Ni/zeolites.  相似文献   

18.
The effect mechanism of calcium oxide (CaO) addition on gasification of pyrolytic volatiles as a key sub-process in the absorption-enhanced steam gasification of biomass (AESGB) for H2 production at different conditions was investigated using a two-stage fixed-bed pyrolysis–gasification system. The results indicate that CaO functions as a CO2 absorbent and a catalyst in the volatiles gasification process. CaO triggers the chemical equilibrium shift to produce more H2 and accelerates volatile cracking and gasification reactions to obtain high volatile conversion rates. Increasing the gasification temperature could improve the reaction rate of cracking and gasification of volatiles as well as the catalytic effect of CaO, which continuously increase H2 yield. When the gasification temperature exceeds 700 °C, the sharp decrease in CO2 absorption capability of CaO drastically increases the CO2 concentration and yield, which significantly decrease H2 concentration. The appropriate temperature for the absorption-enhanced gasification process should be selected between 600 °C and 700 °C in atmospheric pressure. Increasing the water injection rate (represented as the mass ratio of steam to biomass) could also improve H2 yield. The type of biomasses is closely associated with H2 yield, which is closely related to the volatile content of biomass materials.  相似文献   

19.
Dewatered sewage sludge was treated with NaOH additive and Ni catalyst in supercritical water in a high-pressure autoclave to examine the effects of separate and combined NaOH additive and Ni catalyst on hydrogen generation. The effects of Ni/NaOH ratio on hydrogen production were also investigated to identify possible catalytic mechanism and interactions. NaOH and Ni, separately or in combination, improved the hydrogen production and hydrogen gasification efficiency. The addition of NaOH additive not only promoted the water–gas shift reaction, but also favored H2 generation of Ni catalyst by capturing CO2. The hydrogen yield of combined catalysts with different Ni/NaOH ratios was higher than the theoretical sum of hydrogen yield from the mixture by 10–33%. The largest hydrogen yield, of 4.8 mol per kilogram of organic matter, which was almost five times as much as without catalyst, was achieved with the addition of 3.33 wt% Ni and 1.67 wt% NaOH. The combined NaOH additive and Ni catalyst also improved the gasification of several other dewatered sewage sludges, increasing the hydrogen yield by four to twelve times that seen without catalyst. Combined NaOH additive and Ni catalyst are effective in dewatered sewage sludge gasification at low temperature.  相似文献   

20.
Waste-to-fuel coupled with carbon capture and storage is forecasted to be an effective way to mitigate the greenhouse gas emissions, reduce the waste sent to landfill and, simultaneously, reduce the dependence of fossil fuels. This study evaluated the techno-economic feasibility of sorption enhanced gasification, which involves in-situ CO2 capture, and benchmarked it with the conventional steam gasification of municipal solid waste for H2 production. The impact of a gate fee and tax levied on the fossil CO2 emissions in economic feasibility was assessed. The results showed that the hydrogen production was enhanced in sorption enhanced gasification, that achieved an optimum H2 production efficiency of 48.7% (T = 650 °C and SBR = 1.8). This was 1.0% points higher than that of the conventional steam gasification (T = 900 °C and SBR = 1.2). However, the total efficiency, which accounts for H2 production and net power output, for sorption enhanced gasification was estimated to be 49.3% (T = 650 °C and SBR = 1.8). This was 4.4% points lower than the figure estimated for the conventional gasification (T = 900 °C and SBR = 1.2). The economic performance assessment showed that the sorption enhanced gasification will result in a significantly higher levelised cost of hydrogen (5.0 €/kg) compared to that estimated for conventional steam gasification (2.7 €/kg). The levelised cost of hydrogen can be reduced to 4.5 €/kg on an introduction of the gate fee of 40.0 €/tMSW. The cost of CO2 avoided was estimated to be 114.9 €/tCO2 (no gate fee and tax levied). However, this value can be reduced to 90.1 €/tCO2 with the introduction of an emission allowance price of 39.6 €/tCO2. Despite better environmental performance, the capital cost of sorption enhanced gasification needs to be reduced for this technology to become competitive with mature gasification technologies.  相似文献   

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