System optimization for effective hydrogen production via anaerobic digestion and biogas steam reforming

To construct a system for the effective hydrogen production from food waste, the conditions of anaerobic digestion and biogas reforming have been investigated and optimized. The type of agitator and reactor shape affect the performance of anaerobic digestion reactors. Reactors with a cubical shape and hydrofoil agitator exhibit high performance due to the enhanced axial flow and turbulence as confirmed by simulation of computational fluid dynamics. The stability of an optimized anaerobic digestion reactor has been tested for 60 days. As a result, 84 L of biogas is produced from 1 kg of food waste. Reaction conditions, such as reaction temperature and steam/methane ratio, affect the biogas steam reforming reaction. The reactant conversions, product yields, and hydrogen production are influenced by reaction conditions. The optimized reaction conditions include a reaction temperature of 700 °C and H₂O/CH₄ ratio of 1.0. Under these conditions, hydrogen can be produced via steam reforming of biogas generated from a two-stage anaerobic digestion reactor for 25 h without significant deactivation and fluctuation.     

Biomass gasification coupled with producer gas cleaning,bottling and HTS catalyst treatment for H2-rich gas production

The aim of the present study is to demonstrate the production of hydrogen-rich fuel gas from J. curcas residue cake. A comprehensive experimental study for the production of hydrogen rich fuel gas from J. curcas residue cake via downdraft gasification followed by high temperature water gas shift catalytic treatment has been carried out. The gasification experiments are performed at different equivalence ratios and performance of the process is reported in terms of producer gas composition & its calorific value, gas production rate and cold gas efficiency. The producer gas is cleaned of tar and particulate matters by passing it through venturi scrubber followed by sand bed filter. The clean producer gas is then compressed at 0.6 MPa and bottled into a gas cylinder. The bottled producer gas and a simulated mixture of producer gas are then subjected to high temperature shift (HTS) catalytic treatment for hydrogen enriched gas production. The effect of three different operating parameters GHSV, steam to CO ratio and reactor temperature on the product gas composition and CO conversion is reported. From the experimental study it is found that, the presence of oxygen in the bottled producer gas has affected the catalyst activity. Moreover, higher concentration of oxygen concentration in the bottled producer gas leads to the instantaneous deactivation of the HTS catalyst.     

Simultaneous biohydrogen (H2) and bioplastic (poly-β-hydroxybutyrate-PHB) productions under dark,photo, and subsequent dark and photo fermentation utilizing various wastes

The present study is focused on bio hydrogen (H₂) and bioplastic (i.e., poly-β-hydroxybutyrate; PHB) productions utilizing various wastes under dark fermentation, photo fermentation and subsequent dark-photo fermentation. Potential bio H₂ and PHB producing microbes were enriched and isolated. The effects of substrate (rice husk hydrolysate, rice straw hydrolysate, dairy industry wastewater, and rice mill wastewater) concentration (10–100%) and pH (5.5–8.0) were examined in the batch mode under the dark and photo fermentation conditions. Using 100% rice straw hydrolysate at pH 7, the maximum bio H₂ (1.53 ± 0.04 mol H₂/mol glucose) and PHB (9.8 ± 0.14 g/L) were produced under dark fermentation condition by Bacillus cereus. In the subsequent dark-photo fermentation, the highest amounts of bio H₂ and PHB were recorded utilizing 100% rice straw hydrolysate (1.82 ± 0.01 mol H₂/mol glucose and 19.15 ± 0.25 g/L PHB) at a pH of 7.0 using Bacillus cereus (KR809374) and Rhodopseudomonas rutila. The subsequent dark-photo fermentative bio H₂ and PHB productions obtained using renewable biomass (i.e., rice husk hydrolysate and rice straw hydrolysate) can be considered with respect to the sustainable management of global energy sources and environmental issues.     

Hydrogen production using chemical looping technology: A review with emphasis on H2 yield of various oxygen carriers

Natural H₂ in useful quantities is negligible, which makes hydrogen unsuitable as an energy resource compared to other fuels. H₂ production by solar, biological, or electrical sources needs more energy than obtained by combusting it. Lower generation of pollutants and better energy efficiency makes hydrogen a potential energy carrier. Hydrogen finds potential applications in automobile and energy production. However, the cost of producing hydrogen is extremely high. Chemical-looping technology for H₂ generation has caught widespread attention in recent years. This work, presents some recent findings and provides a comprehensive overview of different chemical looping techniques such as chemical looping reforming, syngas chemical looping, coal direct chemical looping, and chemical looping hydrogen generation method for H₂ generation. The above processes are discussed in terms of the relevant chemical reactions and the associated heat of reactions to ascertain the overall endothermicity or exothermicity of the H₂ production. We have compared the H₂ yield data of different Fe/Ni, spinel and perovskites-based oxygen carriers (OC) reported in previous literature. This review is the first comprehensive study to compare the H₂ yield data of all the previously reported oxygen carriers as a function of temperature and redox cycles. In addition, the article summarizes the characteristics and reaction mechanisms of various oxygen carrier materials used for H₂ generation. Lastly, we have reviewed the application of Density Function Theory (DFT) to study the effect of various dopant addition on the efficiency of H₂ production of the oxygen carriers and discussed ASPEN simulations of different chemical looping techniques.     

Observation of ultrasonic signal and measurement of H2 concentration from the exterior of a metal pipe

Concentration of H₂ gas in a stainless steel (SUS) pipe is measured by using ultrasound from the exterior of a pipe without making a hole. Gas concentration is calculated by the variation of ultrasound speed detected. A sound absorbing material is put on the outer surface of the SUS pipe to reduce the ultrasonic signal noise circulating through the shell of the SUS pipe. Then it is possible to measure the gas concentration by observing the airborne signal passing through the SUS pipe. Propagation of ultrasound wave in SUS pipe is also simulated by the finite-difference-time-domain method that could explain the ultrasound propagation signals in the SUS pipe.     

Titanate quantum dots-sensitized Cu2S nanocomposites for superficial H2 production via photocatalytic water splitting

TiO₂ quantum dots-sensitized Cu₂S (Cu₂S/TiO₂) nanocomposites with varying concentration of TiO₂ QDs are synthesized via a facile two-stage hydrothermal-wet impregnation method. X-ray diffraction analysis confirms the formation of Cu₂S and TiO₂with chalcocite and anatase phases, respectively. The observed shoulder-like absorption peaks indicate the UV–visible light-driven properties of the composite. Morphological analysis reveals that the fabricated Cu₂S/TiO₂ composite consists of Cu₂S with a nano rod-like shape (average length and width of ～856 and ～213 nm, respectively) and nanosheets-like structures (average length and width of ～283 and ～289 nm, respectively), whereas the TiO₂ is formed as quantum dots with a size range of 8.2 ± 0.4 nm. Chemical state analysis shows the presence of Cu⁺, S^2?, Ni²⁺, and O^2? in the nanocomposite. The H₂ evolution rate over the optimized photocatalyst is found to be ～45.6 mmol h^?1g^?1_cat under simulated solar irradiation, which is around 5 and 2.4-fold higher than that of the pristine TiO₂ and Cu₂S, respectively. Continuous H₂ production for 30 h is achieved during time-on-stream experiments, demonstrating the excellent stability and durability of the Cu₂S/TiO₂ photocatalyst for large-scale applications.     

CuCo2O4–NiO heterostructure catalysts for hydrogen production from ammonia borane

Ammonia borane (NH₃BH₃, AB) has been considered as one of the most attractive candidates for chemical hydrogen-storage materials and chemical hydrogen generation materials. Development of low-cost and high-performance catalysts for hydrogen generation from AB is highly desirable, which is still a huge challenge. Hollow sphere CuCo₂O₄ promotes the catalytic hydrolysis of AB due to its unique hollow sphere shape and the synergistic effect of Co and Cu elements. In this study, a heterogeneous structured catalyst containing NiO and CuCo₂O₄ was developed by a simple and low-cost method in order to improve the catalytic performance of CuCo₂O₄. Initially, CuCo₂O₄ with hollow sphere structure was synthesized by hydrothermal method, and then NiO were deposited onto CuCo₂O₄ by impregnation-calcination method to form a heterogeneous structure. The CuCo₂O₄–NiO catalyst showed good catalytic activity for the hydrolysis of AB. The catalytic performance of CuCo₂O₄–NiO was then optimised by controlling the concentration of the impregnated salt solution, and the optimised catalytic performance was 1.42 times that of pure CuCo₂O₄ with a HER value of 870 mL_H2g_cat⁻¹min⁻¹. This low-cost CuCo₂O₄–NiO obtained by impregnation-calcination method is valuable for catalytic hydrogen production from AB.     

Detonation propagation characteristics of H2/O2/AR in multi-angle bifurcation tubes

The propagation characteristics of the detonation wave in the bifurcated tube with the angular variation range of 30°–90° are simulated with 25% AR as dilution gas for H₂/O₂ mixture fuel at chemical equivalence ratio using the solver DCRFoam built on the OpenFOAM platform. The diffraction and reflection phenomena of detonation waves passing through bifurcation tubes with different angles are studied and analyzed. The results show that the distance from regular reflection to Mach reflection increases with the increase of the bifurcation angle so that after one reflection, the detonation forms three reflection forms with the angle of the different bifurcation tubes. After the first reflection, the detonation waves are more likely to induce the formation of transverse waves in the low-angle bifurcation tube. The lowest collision pressure after the detonation collides with the upper wall to form a secondary reflection occurs in the bifurcation tube between 50° and 60°.     

Effect of ZrO2 on the performance of Co–CeO2 catalysts for hydrogen production from waste-derived synthesis gas using high-temperature water gas shift reaction

In this study, highly active and stable CeO₂, ZrO₂, and Zr_(1-x)Ce_(x)O₂-supported Co catalysts were prepared using the co-precipitation method for the high-temperature water gas shift reaction to produce hydrogen from waste-derived synthesis gas. The physicochemical properties of the catalysts were investigated by carrying out Brunauer-Emmet-Teller, X-ray diffraction, CO-chemisorption, Raman spectroscopy, transmission electron microscopy, X-ray photoelectron spectroscopy, and H₂-temperature-programmed reduction measurements. With an increase in the ZrO₂ content, the surface area and reducibility of the catalysts increased, while the interaction between Co and the support and the dispersion of Co deteriorated. The Co–Zr_0.4Ce_0·6O₂ and Co–Zr_0.6Ce_0·4O₂ catalysts showed higher oxygen storage capacity than that of the others because of the distortion of the CeO₂ structure due to the substitution of Ce⁴⁺ by Zr⁴⁺. The Co–Zr_0.6Ce_0·4O₂ catalyst with high reducibility and oxygen storage capacity exhibited the best catalytic performance and stability among all the catalysts investigated in this study.     

Wind-powered 250 kW electrolyzer for dynamic hydrogen production: A pilot study

Alkaline water electrolysis is the most promising approach for the industrial production of green hydrogen. This study investigates the dynamic operational characteristics of an industrial-scale alkaline electrolyzer with a rated hydrogen production of 50 m³/h. Strategies for system control and equipment improvement in dynamic-mode alkaline electrolytic hydrogen production are discussed. The electrolyzer can operate over a 30%–100% rated power load, thereby facilitating high-purity (>99.5%) H₂ production, competitive DC energy efficiency (4.01–4.51 kW h/Nm³ H₂, i.e., 73.1%–65.0% LHV), and good gas–liquid fluid balance. A safe H₂ content of 2% in O₂ (50% LFL) can be guaranteed by adjusting the system pressure. In transient operation, the electrolyzer can realize minute-level power and pressure modulation with high accuracy. The results confirm that the proposed alkaline electrolyzer can absorb highly fluctuating energy output from renewables because of its capability to operate in a dynamic mode.     

Hydrogen binding and dissociation in MgScHn clusters (n ≤ 20)

Transition metal doped magnesium hydride solids are a leading candidate for hydrogen storage materials. In this investigation, MgScH_n clusters (n = 1–20) are theoretically studied using density functional theory and Møller-Plesset perturbation theory. It is determined that hydrogen binds successively to the MgSc diatomic metal center up to MgScH₁₃ when the cluster becomes saturated at 15.9% hydrogen by mass. In contrast to earlier predictions, we shown that for MgScH₁₄ and larger clusters molecular hydrogen dissociates from the core cluster structure. A local minimum is observed on the potential energy surface for larger clusters where dissociated hydrogen interacts with a negatively charged hydride of the core cluster in a dipole-induced dipole intermolecular force, providing insight into the dissociation pathway in bulk magnesium hydride materials doped with transition metals. Analysis of the frontier orbitals and natural bonding analysis of these clusters support this logical dissociation pathway.     

Polyaniline sensitized Pt@TiO2 for visible-light-driven H2 generation

Polyaniline is a typical conducting polymer with high migration electron rate, good stability, eco-friendly properties, and high absorption coefficients for visible light. In the present study, polyaniline decorated Pt@TiO₂ for visible light-driven H₂ generation is reported for the first time. The above-mentioned nanocomposite is prepared through a simple oxidative-polymerization and characterized by infrared spectroscopy, transmission electron microscopy, X–ray diffraction, thermogravimetric analysis, and ultraviolet–visible diffuse reflectance spectra. Polyaniline modification improves the absorption of the nanocomposite in visible light region via a photosensitization effect similar to dye–sensitization but does not influence the crystal structure and size of Pt@TiO₂. The polyaniline modified Pt@TiO₂ exhibits a remarkable visible light activity (61.8 μmol h⁻¹ g⁻¹) and good stability for H₂ generation (with an average apparent quantum yield of 10.1%) with thioglycolic acid as an electron donor. This work provides new insights into using conducting polymers, including polyaniline, as a sensitizer to modify Pt@TiO₂ for visible-light hydrogen generation.     

Application of PET as a non-metallic liner for the 6.8 L type-4 cylinder based on the hydrogen cycling test

This study aims to find the evidence that polyethylene terephthalate (PET) is pertinent, with respect to the risk of thermal degradation during fueling, as a liner material of a type-4 composite cylinder for storing 6.8 L of compressed hydrogen. In particular, one type-4 cylinder with the PET liner of thickness 0.6 mm and one type-3 cylinder for comparison have simultaneously undergone 6 cycles of fast fueling (0.15 MPa/s) and fast defueling (0.55 MPa/s) with hydrogen gas in the range of 2 to 45 MPa. The hydrogen temperatures in cylinders, which were measured by a specially-devised thermocouple inserted in each cylinder, change within the range of ?30.0 to 70.0 ^°C. Although the temperature in the type-4 cylinder rises higher than that in the type-3 cylinder due to the lower heat conductivity of PET, it does not exceed 85 ^°C, which is the limit set by the international standards, EC No. 79. Furthermore, from the measurements of the deformation by the laser displacement sensors, the type-4 cylinder swells less than the type-3 cylinder. The pressure-displacement analysis shows that the deformation of type-4 cylinders occurs reversibly, i.e., defueling makes the cylinder regain its previous shape. In essence, PET is safe against thermal degradation when applied as a liner of a 6.8 L type-4 cylinder for hydrogen storage.     

Improving inter-plant integration of syngas production technologies by the recycling of CO2 and by-product of the Fischer-Tropsch process

This paper deals with the emission reduction in synthesis-gas production by better integration and increasing the energy efficiency of a high-temperature co-electrolysis unit combined with the Fischer-Tropsch process. The investigated process utilises the by-product of Fischer-Tropsch, as an energy source and carbon dioxide as a feedstock for synthesis gas production. The proposed approach is based on adjusting process streams temperatures with the further synthesis of a new heat exchangers network and optimisation of the utility system. The potential of secondary energy resources was determined using plus/minus principles and simulation of a high-temperature co-electrolysis unit. The proposed technique maximises the economic and environmental benefits of inter-unit integration. Two scenarios were considered for sharing the high-temperature co-electrolysis and the Fischer-Tropsch process. In the first scenario, by-products from the Fischer-Tropsch process were used as fuel for a high-temperature co-electrolysis. Optimisation of secondary energy sources and the synthesis of a new heat exchanger network reduce fuel consumption by 47% and electricity by 11%. An additional environmental benefit is reflected in emission reduction by 25,145 tCO₂/y. The second scenario uses fossil fuel as a primary energy source. The new exchanger network for the high-temperature co-electrolysis was built for different energy sources. The use of natural gas resulted in total annual costs of the heat exchanger network to 1,388,034 USD/y, which is 1%, 14%, 116% less than for coal, fuel oil and LPG, respectively. The use of natural gas as a fuel has the lowest carbon footprint of 7288 tCO₂/y. On the other hand, coal as an energy source has commensurable economic indicators that produce 2 times more CO₂, which can be used as a feedstock for a high-temperature co-electrolysis. This work shows how in-depth preliminary analysis can optimise the use of primary and secondary energy resources during inter-plant integration.     

Effect of B-site Al substitution on hydrogen production of La0.4Sr0.6Mn1-xAlx (x=0.4, 0.5 and 0.6) perovskite oxides

Thermochemical water splitting using perovskite oxides as redox materials is one of the important way to use solar energy to produce green hydrogen. Thus, it is hence important to discover new materials that can be used for this purpose. In this regard, we focused on Al-substituted La_0.4Sr_0.6Mn_1-xAl_xO₃ (x = 0.4, 0.5 and 0.6) perovskite oxides, namely as La_0.4Sr_0.6Mn_0.6Al_0.4 (LSMA4664), La_0.4Sr_0.6Mn_0.5Al_0.5 (LSMA4655), and La_0.4Sr_0.6Mn_0.4Al_0.6 (LSMA4646) which have been successfully synthesized. Herein, synthesized LSMA4664, LSMA4655, and LSMA4646 were subjected to three consecutive thermochemical cycles in order to determine their oxygen capacity, hydrogen capacity, re-oxidation capability and structural stability following three cycles. Thermochemical cycles were carried out at 1400 °C for reduction and 800 °C for the oxidation reaction. LSMA4646 exhibited the highest O₂ production capacity with 275 μmol/g among the other perovskites employed in the study. Moreover, LSMA4646 has also the highest H₂ production, 144 μmol/g, with 90% of re-oxidation capability by the end of three thermochemical water splitting cycles. On the other hand, LSMA4664 has the lowest H₂ production and only kept approximately one-third of its hydrogen production capacity by the end of cycles. Thus, the current study provides insight that the increase in the Al-substitution enhances both oxygen and hydrogen production capacity. Besides, increasing the Al amount increases the structural stability during the redox reactions, the re-oxidation capability was also increased from 38% to 89% after thermochemical cycles.     

Combined experimental and numerical study on the extinction limits of non-premixed H2/CH4 counterflow flames with varying oxidizer composition

Chemical reaction mechanisms with detailed kinetics are an important topic in combustion science and an essential prerequisite for the accurate modeling of reactive flows in combustors. Besides isolating and studying individual reactions, the development of reaction mechanisms is often based on well-defined experimental observables, such as the laminar burning velocity and the ignition delay time. While many optimization targets are associated with premixed combustion, the extinction strain rate (ESR) of non-premixed flames in the counterflow configuration is another well-defined experimental observable which, however, often receives less attention. In order to reduce the scarcity of corresponding datasets for the emerging fuel hydrogen and its blends with methane, this work reports ESR measurements for H₂, CH₄/H₂ and CH₄ counterflow diffusion flames considering a variation of the oxygen content in the oxidizer stream between 14 % and 21 %. The experimental investigation is complemented by calculations with a 1D counterflow model utilizing a temperature-control continuation method in order to determine the extinction limits numerically. The simulations are performed with six different well-established chemical reaction mechanisms. It is shown from both, experimental and numerical results, that with the substitution of CH₄ by H₂ the ESR increases and further, that the ESR decreases with a reduction of the oxygen content in the oxidizer stream. In addition, decreasing flame temperatures are observed at extinction as the H₂ content increases. Overall, all mechanisms are able to qualitatively recover the trends found for varying H₂ contents, fuel mole fraction, and oxygen content in the oxidizer. However, significant quantitative deviations are observed between the numerical results regarding the ESR values and the deviations are larger than for other important flame characteristics, such as the laminar burning velocity. The results suggest that the ESR could be a useful optimization target for further improving chemical reaction mechanisms which underlines the importance of datasets such as the one presented in this work.     

A new side-looking at the dark fermentation of sugarcane vinasse: Improving the carboxylates production in mesophilic EGSB by selection of the hydraulic retention time and substrate concentration

In recent years, a lot of scientific effort has been put into reusing the energy potential of sugarcane vinasse by dark fermentation. However, the findings so far indicate that new pathways need to be followed. In this context, this study assessed the effect of hydraulic retention time (HRT, from 24 to 1 h) on vinasse fermentation (10, 20, and 30 g COD L^?1) in three mesophilic expanded granular sludge bed reactors (EGSB). The carbohydrate conversion remained above 60% at all organic loading rates applied. The maximum hydrogen production rate (8.77 L day^?1 L^?1) was obtained for 720 kg COD m^?3 day^?1 and associated to the lactate-acetate pathway. The highest productivities of propionic, acetic, and butyric acids were 3.11, 1.68, and 2.45 g L^?1 h^?1, respectively, at a HRT of 1 h. At this HRT, the degrees of acidification remained between 54% and 76% in all EGSB reactors. This research provides insights for carboxylate production from sugarcane vinasse and suggests applying the EGSB setup in the acidogenic stage of two-stage processes.     

A remarkable increase in the adsorbed H2 amount: Influence of pore size distribution on the H2 adsorption capacity of Fe-BTC

Here we show the crucial role of ultramicropores on the adsorbed H₂ amount. By synthesizing Fe-BTCs via a perturbation assisted nanofusion synthesis strategy and by the control of textural porosity via Fe:BTC ratio, BET surface area (1312 m²/g), total pore volume (1.41 cm³/g), and H₂ adsorption capacity (1.10 wt% at 7.6 bar and 298 K) were enhanced by 1.6, 3.1, and 2.6 times, respectively. The reported BET surface area, and the total pore volume are the highest of those reported for Fe-BTC, to date. The enhanced H₂ adsorption capacity of Fe-BTC-3 is attributed to the ultramicropores present in its pore structure. Presence of ultramicropores maximizes van der Waals potential, and the adsorbed H₂ amount increases. By the perturbation assisted nanofusion synthesis strategy and the control over textural porosity, an Fe-BTC that possesses a H₂ adsorption capacity higher than those of reported MOFs with higher BET surface areas has been reported.     

Continuous H2 production during fermentation of the carbon components of lignocellulose hydrolysates: Insight into the influence of pH conditions on the conversion efficiency of individual sugars

Sugars released from lignocellulose biomass are a promising substrate for biohydrogen production. This study evaluates the effect of pH controlled between 4.0 and 7.5 on continuous dark-fermentative H₂ production from the mixture of cellobiose, xylose and arabinose. High hydrogen production rate was obtained for pH values between 6.0 and 7.0 with a maximum of 7.41 ± 0.16 L/L-d at pH 7.0. On the other hand, the highest H₂ yields of around 1.74 ± 0.02 mol/mol_consumed were obtained at pH 4.5, 5.0 and 6.0. Cellobiose was completely utilized in nearly the entire pH range, while the highest consumption of xylose and arabinose was obtained at pH 6.0 and 7.0, respectively. It shows the challenges in selecting optimum pH for fermentation of mixed sugars. Significant impact of pH conditions on the microbial structure was observed. Between pH 4.0 and 7.0 Clostridium genus dominated the consortium, while above pH 7.0 relative abundance of Bacillus genus increased significantly.     

Leachate valorization in anaerobic biosystems: Towards the realization of waste-to-energy concept via biohydrogen,biogas and bioelectrochemical processes

Leachate generated in landfills is considered as a hazardous waste stream due to its composition and needs adequate treatment for environmental protection purposes. Nonetheless, a contemporary technology should not only be able to deal with its degradation, but at the same time, recover energy in various forms. Such valorization approaches with priority on these dual-aims are potentially those that rely on anaerobic biosystems. In the literature, processes considered on that matter include fermentative, digestive and bioelectrochemical set-ups to deliver energy-carriers such as biohydrogen (DF), biogas (AD) and electricity (BES), respectively. Moreover, to enhance the global efficiency of leachate utilization, it has been recently trending to develop integrated options by combining these systems (DF, AD, BES) into a cascade scheme. In this review, it is intended to give an insight to the research activities realized in these fields and show possible directions towards the better exploitation of leachate feedstock under anaerobic conditions.