Sequences of fracture toughness micromechanisms in PP/CaCO3 nanocomposites

Mechanical properties and fracture toughness micromechanisms of copolypropylene filled with different amount of nanometric CaCO₃ (5–15 wt %) were studied. J‐integral fracture toughness was incorporated to measure the effect of incorporation of nanoparticle into PP matrix. Crack‐tip damage zones and fracture surfaces were studied to investigate the effect of nanofiller content on fracture toughness micromechanisms. It was found that nanofiller acted as a nucleating agent and decreased the spherulite size of polypropylene significantly. J‐integral fracture toughness (J_c) of nanocomposites was improved dramatically. The J_c value increased up to approximately two times that of pure PP at 5 wt % of nano‐CaCO₃. The fracture micromechanisms varied from rubber particles cavitation and shear yielding in pure PP to simultaneous existence of rubber particles cavitation, shear yielding, filler particles debonding, and crazing in PP/CaCO₃ nanocomposites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphologies and mechanical properties of polylactide/thermoplastic polyurethane elastomer blends

To explore a potential method for improving the toughness of a polylactide (PLA), we used a thermoplastic polyurethane (TPU) elastomer with a high strength and toughness and biocompatibility to prepare PLA/TPU blends suitable for a wide range of applications of PLA as general‐purpose plastics. The structure and properties of the PLA/TPU blends were studied in terms of the mechanical and morphological properties. The results indicate that an obvious yield and neck formation was observed for the PLA/TPU blends; this indicated the transition of PLA from brittle fracture to ductile fracture. The elongation at break and notched impact strength for the PLA/20 wt %TPU blend reached 350% and 25 KJ/m², respectively, without an obvious drop in the tensile strength. The blends were partially miscible systems because of the hydrogen bonding between the molecules of PLA and TPU. Spherical particles of TPU dispersed homogeneously in the PLA matrix, and the fracture surface presented much roughness. With increasing TPU content, the blends exhibited increasing tough failure. The J‐integral value of the PLA/TPU blend was much higher than that of the neat PLA; this indicated that the toughened blends had increasing crack initiation resistance and crack propagation resistance. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

On the measurement of fracture toughness of soft biogel

In this study, the rate dependent energy dissipation process and the fracture toughness of physical gels were investigated using agarose as a sample material. Both the J‐integral and Essential work of Fracture (EWF) methods were examined. To assess the quasi‐static fracture toughness of gels, linear regression was performed on critical J (J_c) values at different loading rates resulting in a quasi‐static J_c value of 6.5 J/m². This is close to the quasi‐static EWF value of 5.3 J/m² obtained by performing EWF tests at a quasi‐static loading rate (crosshead speed of less than 2 mm/min). Nearly constant crack propagation rates at low loading rates, regardless of crack length, suggest viscoplastic chain pull‐out is the fracture mechanism. At high loading rates failure was highly brittle, which is attributed to sufficient elastic energy accumulation to precipitate failure by chain scission. We conclude that in physical gels quasi‐static fracture toughness can be evaluated by both the J‐integral and EWF methods provided the effects of loading rate are investigated and accounted for. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Mechanical properties and fracture behavior of blends of acrylonitrile–butadiene–styrene copolymer and crystalline engineering plastics

The aim of this investigation was to evaluate the possibility of mechanically recycling blends of ABS with minor amounts of semicrystalline engineering plastics, such as polyamide, poly(ethylene terephthalate), and poly(butylene terephthalate). Compatibilizers and a core–shell impact modifier were incorporated into the blends in order to improve the mechanical properties. The toughness values, measured by the J‐integral method, and the Charpy impact strength did not always exhibit consistent results, due to the significant difference in deformation rate and in fracture mechanism. The formation of co‐continuous structures in the blends were noted and discussed. The fibrillation in the fracture surface contributed to the toughness as measured by the J‐integral method. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2435–2448, 2002     

Fracture toughness of PC/PBT blend based on J-integral methods

The fracture toughness of a polycarbonate/poly(butylene terephthalate) (PC/PBT) blend was determined using three different J-integral methods, ASTM E813-81, E813-87, and hysteresis energy. The critical J values (J_1c) obtained are largely independent of the cross-head speed (range from 0.5 to 50 mm/min). ASTM E813-81 and hysteresis energy methods result in comparable J_1c values, while the E813-87 method estimates J_1c to be 60–80% higher. The critical displacement determined from the plots of hysteresis (energy and ratio) and the true crack growth length vs. displacement is very close. This indicates that the critical displacement determined by the hysteresis energy method is indeed the displacement at the onset of crack initiation and the corresponding J_1c represents a physical event of crack initiation. © 1995 John Wiley & Sons, Inc.     

Miscibility and fracture toughness of thermoplastic polyurethane/poly(vinyl chloride)/nitrile rubber ternary blends with special reference to the blend composition

Ternary blends of thermoplastic polyurethane and a poly(vinyl chloride)/nitrile rubber blend were investigated in this work. The blends, with weight ratios of 100/0, 80/20, 40/60, 60/40, 80/20, and 0/100, were prepared via melt blending. Dynamic mechanical analysis showed that the blends with ratios of 20/80 and 80/20 were miscible, whereas the 40/60 and 60/40 blends were partially miscible. IR spectroscopy studies showed shifts in the peaks due to specific interactions in the blends. The blends showed degradation behavior between the blend components. The fracture toughness was investigated with the J‐integral by the locus method; the components and the miscible blends had good fracture toughness, whereas the other blends had lower toughness. Similar behavior was observed for the tensile properties. Scanning electron microscopy studies showed the morphological variations in the blends. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1763–1770, 2005     

Effect of compatibilization on the properties of HIPS/PA1010 blends

Blends consisting of high‐impact polystyrene (HIPS) as the matrix and polyamide 1010 (PA1010) as the dispersed phase were prepared by mixing. The grafting copolymers of HIPS and maleic anhydride (MA), the compatibilizer precursors of the blends, were synthesized. The contents of the MA in the grafting copolymers are 4.7 wt % and 1.6 wt %, and were assigned as HAM and LMA, respectively. Different blend morphologies were observed by scanning electron microscopy (SEM); the domain size of the PA1010 dispersed phase in the HIPS matrix of compatibilized blends decreased comparing with that of uncompatibilized blends. For the blend with 25 wt % HIPS‐g‐MA component, the T_c of PA1010 shifts towards lower temperature, from 178 to 83°C. It is found that HIPS‐g‐MA used as the third component has profound effect on the mechanical properties of the resulting blends. This behavior has been attributed to the chemical reaction taking place in situ during the mixing between the two components of PA1010 and HIPS‐g‐MA. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 799–806, 2000     

Mechanical and morphological behavior in polystyrene based compatible polymer blends

Mechanical and morphological behavior of polystyrene (PS) based compatible polymer blend systems were studied using a tensile tester and scanning electron and optical microscopes. Four different binary compatible blend systems were employed and characterized: PS and poly (2,6-dimethyl 1,4-phenylene oxide) (PPO), PS and poly(vinylmethylether)(PVME), PS and poly(α-methyl styrene)(PαMS), and PPO and PαMS. The compositional dependence of the mechanical properties showed a synergistic effect with respect to modulus, but a negative deviation from the rule of mixtures relationship for strain at break. From the scanning electron microscope (SEM) observations, a deformation mode transition from crazing to crazing and shear banding occurs at ˜25 wt% PPO in the PS/PPO blends, as indicated by the patch and river patterns above this composition. In the PS/PVME blends, a similar transition was observed at >10 wt% PVME. The PS/PαMS blends showed brittle fracture regardless of composition. The PPO/PαMS blends showed a brittle fracture for a PαMS content >25 wt%. Optical microscope (OM) observations showed that blending of PS/PPO and PS/PVME resulted in a decrease of craze density and length as the PPO and PVME content was increased. PS/PαMS and PPO/PαMS blends showed few crazes, all of which were localized near the fracture surface. The mechanical and morphological behavior can be explained using models of intermolecular interactions and entanglement density in compatible blends, respectively. Overall the mechanical property and the consequent morphological behavior were similar to the effect of antiplasticization.     

Fracture toughness of poly(lactic acid)/ ethylene acrylate copolymer/wood‐flour composite ternary blends

A fracture mechanics analysis based on the J‐integral method was adopted to determine the resistance of composites with various concentrations of wood‐flour and ethylene acrylate copolymer (EAC) to crack initiation (J_in) and complete fracture (J_f). The J_in and J_f energies of unmodified poly(lactic acid) (PLA)/wood‐flour composites showed the deleterious effect of incorporating wood fibers into the plastic matrix by significantly decreasing the fracture toughness of PLA as the wood‐flour content increased. The reduced fracture toughness of the matrix induced by adding brittle wood‐flour into PLA was well recovered by impact modification of the composites with EAC. Microscopic morphological studies revealed that the major mechanisms of toughening were through the EAC existing as separate domains in the bulk matrix of the composites which tended to act as stress concentrators that initiated local yielding of the matrix around crack tips and enhanced the toughness of the composites. © 2012 Society of Chemical Industry     

Strengthening and toughening of TiN-based and TiB2-based ceramic tool materials with HfC additive

Effects of HfC addition on the microstructures and mechanical properties of TiN-based and TiB₂-based ceramic tool materials have been investigated. Their pore number decreased gradually and relative densities increased progressively when the HfC content increased from 15 wt% to 25 wt%. The achieved high relative densities to some extent derived from the high sintering pressure and the metal phases. HfC grains of about 1 µm evenly dispersed in these materials. Both TiN and TiB₂ grains become smaller with increasing HfC content from 15 wt% to 25 wt%, which indicated that HfC additive can inhibit TiN grain and TiB₂ grain growth, leading to the formation of a fine microstructure advantageous to improve flexural strength. Especially, TiB₂-HfC ceramics exhibited the typical core-rim structure that can enhance flexural strength and fracture toughness. The toughening mechanisms of TiB₂-HfC ceramics mainly included the pullout of HfC grain, crack deflection, crack bridging, transgranular fracture and the core-rim structure, while the toughening mechanisms of TiN-HfC ceramics mainly included pullout of HfC grain, fine grain, crack deflection and crack bridging. Besides, HfC hardness had an important influence on the hardness of these materials. Higher HfC content increased Vickers hardness of TiN-HfC composite, but lowered Vickers hardness of TiB₂-HfC composite, being HfC hardness higher than for TiN while HfC hardness is lower than for TiB₂. The decrease of fracture toughness of TiN-HfC ceramic tool materials with the increase of HfC content was attributed to the formation of a weaker interface strength.     

Essential fracture work of short fiber reinforced polymer blends

Short glass fiber reinforced (SGFR) PA6,6/PP blends with 20 wt% styrene-ethylene/butylene-styrene triblock copolymers (SEBS) grafted with different levels of maleic anhydride (MA) were studied using both the essential work of fracture (EWF) and J-integral fracture toughness techniques. Good linearity was found between the plane strain specific fracture work, W_f, and the ligament length, l, in single-edge notched bend (SENB) specimens. The two fracture mechanics parameters were compared and there was good agreement between the J-integral fracture initiation toughness, J_IC, and the specific essential fracture work, W_Ie. The skin-core morphology characteristic of injection molded short fiber reinforced thermoplastics (SFRT) was also revealed using the EWF approach.     

Preparation of the HIPS/MA graft copolymer and its compatibilization in HIPS/PA1010 blends

The graft copolymer of high‐impact polystyrene (HIPS) grafted with maleic anhydride (MA) (HIPS‐g‐MA) was prepared with melt mixing in the presence of a free‐radical initiator. The grafting reaction was confirmed by infrared analyses, and the amount of MA grafted on HIPS was evaluated by a titration method. 1–5% of MA can be grafted on HIPS. HIPS‐g‐MA is miscible with HIPS. Its anhydride group can react with polyamide 1010 (PA1010) during melt mixing of the two components. The compatibility of HIPS‐g‐MA in the HIPS/PA1010 blends was evident. Evidence of reactions in the blends was confirmed in the morphology and mechanical behavior of the blends. A significant reduction in domain size was observed because of the compatibilization of HIPS‐g‐MA in the blends of HIPS and PA1010. The tensile mechanical properties of the prepared blends were investigated, and the fracture surfaces of the blends were examined by means of the scanning electron microscope. The improved adhesion in a 15% HIPS/75% PA1010 blend with 10% HIPS‐g‐MA copolymer was detected. The morphology of fibrillar ligaments formed by PA1010 connecting HIPS particles was observed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2017–2025, 1999     

Blends of epoxy resins and polyphenylene oxide as processing aids and toughening agents 2: Curing kinetics,rheology, structure and properties

The curing behaviour, chemorheology, morphology and dynamic mechanical properties of epoxy ? polyphenylene oxide (PPO) blends were investigated over a wide range of compositions. Two bisphenol A based di‐epoxides ? pure and oligomeric DGEBA ? were used and their cure with primary, tertiary and quaternary amines was studied. 4,4′‐methylenebis(3‐chloro‐2,6‐diethylaniline) (MCDEA) showed high levels of cure and gave the highest exotherm peak temperature, and so was chosen for blending studies. Similarly pure DGEBA was selected for blending due to its slower reaction rate because of the absence of accelerating hydroxyl groups. For the PPO:DGEBA340/MCDEA system, the reaction rate was reduced with increasing PPO content due to a dilution effect but the heat of reaction were not significantly affected. The rheological behaviour during cure indicated that phase separation occurred prior to gelation, followed by vitrification. The times for phase separation, gelation and vitrification increased with higher PPO levels due to a reduction in the rate of polymerization. Dynamic mechanical thermal analysis of PPO:DGEBA340/MCDEA clearly showed two glass transitions due to the presence of phase separated regions where the lower T_g corresponded to an epoxy‐rich phase and the higher T_g represented the PPO‐rich phase. SEM observations of the cured PPO:DGEBA340/MCDEA blends revealed PPO particles in an epoxy matrix for blends with 10 wt% PPO, co‐continuous morphology for the blend with 30 wt% PPO and epoxy‐rich particles dispersed in a PPO‐rich matrix for 40wt% and more PPO. © 2014 Society of Chemical Industry     

Effect of temperature on fracture toughness of PC/ABS based on J-integral and hysteresis energy methods

The critical fracture toughness J_1c of the polycarbonate (PC)/acrylonitrile–butadiene–sty-rene (ABS) blend at different temperatures was obtained from ASTM E813-81, E813–87, and the recently developed hysteresis energy methods, respectively. The J_1c value increases with increase of the test temperature ranging from −60 to 70°C. the hysteresis energy method and the ASTM E813–81 method result in comparable J_1c values, while the ASTM E813–87 results in about 80–110% higher values. the critical initiation displacements determined from the plots of hysteresis energy and the true crack growth length vs. crosshead displacement are very close. This indicates that the critical initiation displacement determined by the hysteresis method is indeed the displacement at the onset of true crack initiation and the corresponding J_1c represents a physical event of crack initiation. The fracture toughness, K_1c value, based on linear elastic fracture mechanics (LEFM), was determined by using K_Q analysis (ASTM E399–78), and the obtained K_Q value decreases with the increase of the test temperature. The K_Q value is not the real LEFM K_1c value because the criterion of P_max/P_Q < 1.1 has not been satisfied. However, the corresponding J_Q obtained from the K_Q analysis is comparable to the J_1c obtained from the E813–81 method at lower temperature (−45 or −60°C), an indication of LEFM behavior at lower temperature. The various schemes and size criterion based on LEFM and the J-method are explored for the validity of J_1c and K_1c values. © 1996 John Wiley & Sons, Inc.     

Fracture toughness of acrylonitrile-butadiene-styrene by J-integral methods

The fracture toughness of acrylonitrile-butadiene-styrene (ABS) was determined by three J-integral methods, ASTM E813-81, E813-87, and by hysteresis. The critical J values (J_1c) obtained are fairly independent of the specimen thickness, ranging from 10 to 15 mm. ASTM E813-81 and hysteresis methods result in comparable J_1c values, whereas the ASTM E813-87 was ～40% to 50% higher. The critical displacement determined from the plots of hysteresis (energy or ratio) and the true crack grow length vs. displacement are close. This indicates the critical displacement determined by the hysteresis method is indeed the displacement at onset of crack initiation, and the corresponding J_1c represents a physical event of crack initiation. The elastic storage energy. The input energy minus the hysteresis energy, is the most important factor in determining the onset of crack initiation. The critical elastic storage energy (at the beginning of crack growth) was found close to the J_1c obtained from the E813-81 or the hysteresis method.     

Increasing recyclability of PC,ABS and PMMA: Morphology and fracture behavior of binary and ternary blends

Binary and ternary blends of PC, ABS, and PMMA were studied. The blends were produced from original and recycled materials by melt mixing in a wide range of compositions. Instrumented Charpy impact testing, tensile testing, rheology investigations, and electron microscopy were carried out to determine the relationship between the deformation and fracture behavior, blend composition, morphology, and processing parameters. Resistance against unstable crack propagation was evaluated using the concepts of J‐integral and crack‐tip‐opening displacement (CTOD). The transition from ductile elastic‐plastic to brittle‐linear elastic fracture behavior was observed in the case of PC/ABS/PMMA blend at 10% of PMMA. Reprocessing had only a slight influence on the deformation and fracture behavior of the recycled blends. The blends produced from recycled materials proved to be competitive with the original pure materials. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Fatigue behavior of acrylic interpenetrating polymer networks. II

Energy-absorbing simultaneous interpenetrating networks (SINs) based in polyether-type polyurethanes (PUs) and poly(methyl methacrylate) (PMMA) networks were prepared by a prepolymer procedure. The products are translucent and appear to have single and broad glass transitions, suggesting some degree of phase separation. The percent energy absorption determined from dynamic properties and pendulum impact tests, the resistance to fatigue crack growth and fracture toughness (K_1c) all increase with polyurethane content. The fracture behavior changes from brittle to ductile failure with increasing PU. The fatigue fracture surfaces of the SINs show extensive stress whitening associated with cavitation around the polyurethane domains, and localized shear deformation rather than crazing.     

Hard and tough ultrafine-grained B4C-cBN composites prepared by high-pressure sintering

Tough and hard ultrafine-grained B₄C-cBN composites were firstly fabricated by high-pressure sintering mixed B₄C and cBN nanopowders at 6 GPa and 1700 °C. The phase transition from cBN to hBN is avoided by high pressure during the sintering process. The effects of the cBN content on the densification and mechanical properties of B₄C-cBN composites were evaluated. The results indicated that the hardness of the as-fabricated composites increased gradually with the increase of cBN content. The composite composed of 50 wt.% cBN exhibited excellent comprehensive mechanical properties with relative density of 98.6 %, density of 2.9 g/cm³, Vickers hardness of 36.2 GPa and fracture toughness of 6.7 MPa·m^1/2. The introduction of superhard cBN maintained the lightweight and high hardness while enhancing the fracture toughness of the B₄C. The main toughening mechanisms were crack bridging, crack deflection and pull-out of homogeneously dispersed cBN grains.     

Effect of loading-rate on fracture micromechanism of methylmethacrylate-butadiene-styrene polymer blend

Methylmethacrylate-butadiene-styrene (MBS) polymer blends having two different types of rubber particle distribution, monomodal and bimodal, were prepared, and their fracture properties and fracture mechanisms were investigated under quasi-static and impact loading. A fracture property, maximum J-integral J_max, was evaluated at both loading-rates, and it was shown that J_max values of the bimodal MBSs are much greater than that of the monomodal with small particles, and slightly better than that of the monomodal with large particles. Thick damage zones were observed in the crack-tip regions in the bimodal and monomodal with large particles, indicating larger energy dissipation during fracture initiation than in the monomodal with small particles in which damage zone is much thinner. TEM micrographs exhibit that extensive plastic deformation under quasi-static rate and multiple craze formation under impact loading rate are the primary toughening mechanisms in the bimodal MBS blends. By assessing both fracture properties and transparency, the bimodal blend with blend ratio: 2.5/7.5 (=140 nm/2.35 μm; total rubber particle content is 10 wt%) was proved to show the best performance as MBS polymer blend with satisfiable transparency and high fracture resistance.     

Thermal and mechanical properties of diglycidylether of bisphenol A/ trimethylolpropane triglycidylether epoxy blends cured with benzylpyrazinium salts

The effect of blend composition on thermal stability and mechanical properties of diglycidylether of bisphenol A (DGEBA)/trimethylolpropane triglycidylether (TMP) epoxy blends cured with benzylpyrazinium salts (N‐benzylpyrazinium hexafluoroantimonate, BPH) as a thermal latent catalyst was investigated. The thermal stability, characterized by the initial decomposition temperature, temperature of maximum rate of weight loss, integral procedural decomposition temperature, and activation energy for decomposition, increase in DGEBA‐rich compositions. This could be due to the long repeat unit and stable aromatic ring in the DGEBA. The mechanical properties are also discussed in terms of the fracture toughness (K_IC), flexural and impact tests for the blend composition studied. The addition of TMP into DGEBA gives systematic improvements in fracture toughness, which results from the increase in aliphatic and flexible chain segments of TMP. © 2002 Society of Chemical Industry