碳纤维增强海因环氧树脂复合材料拉挤工艺性能研究

通过DSC分析及粘度和力学性能测试研究了海因环氧树脂/甲基六氢苯二酸酐/2-乙基-4-甲基咪唑体系的粘度特性,固化反应动力学,浇铸体及碳纤维增强拉挤成型复合材料的力学性能。结果表明,该体系在50℃下,15 h内粘度<500 mPa.s,可以满足拉挤工艺要求。其碳纤维复合材料的玻璃化温度达到206℃以上,剪切强度达到80 MPa,耐热性和力学性能良好。     

碳纤维复合材料拉挤棒力学性能的研究

本文研究了碳纤维复合材料拉挤棒干态和湿态下的力学性能,比较和分析了影响碳棒力学性能的因素.     

RIM-pultrusion of nylon-6 and rubber-toughened nylon-6 composites

Unidirectionally reinforced thermoplastic composites of Nylon-6 and polypropylene oxide-Nylon-6 block copolymers have been prepared by the reaction injection molding (RIM)-pultrusion process. This process takes advantage of both the RIM and the pultrusion techniques, while avoiding their inherent shortcomings. It also represents a novel way of incorporating toughening rubber domains into a thermoplastic composite. The composites produced exhibit excellent mechanical integrity with essentially zero void content. The chemical and physical states of the composites produced by the process were probed in terms of mechanical relaxation behavior using a dynamic mechanical spectrometer. Due to the simultaneous occurrence of both polymerization and crystallization processes in the reacting system, the resulting material is in a thermodynamically nonequilibrium state. An annealing effect is shown to correspond structurally to an increase in matrix crystallinity and the degree of phase separation, Izod impact tests were used to compare Nylon-6 and rubber-toughened Nylon-6 RIM-pultruded composites. The potential of secondary processing was, demonstrated by compression molding of the RIM-pultruded composite rods.     

Manufacture of fiber‐reinforced composites by microwave assisted pultrusion

A brief review of the potential for microwave heating in the manufacture of fiberreinforced composites is presented, with particular emphasis on the Microwave Assisted Pultrusion (MAP). Manufacture of a 6 mm cylindrical glass reinforced profile, based on a number of latent‐cure epoxy resins by MAP is described. These materials combine room temperature stability (long pot life) with rapid crosslinking at elevated temperature. The measured line speeds exceeded 2 m/min, using approximately 800 W of applied microwave power in a single mode TM₀₁₀ cavity operating at 2450 MHz. The measured pulling force was about 250 N, showing a stick‐slip behavior for a crosslinked profile. The ultimate tensile strength and the interlaminar shear strength of the profiles increased after post curing, suggesting that the extent of crosslinking in the MAP die may be diffusion limited.     

Reaction injection pultrusion of thermoplastic and thermoset composites

Coventional pultrusion of thermoset composites is under increasing examination for emissions of harmful volatiles from the resin wetout tank. Even though the pultrusion of thermoplastic matrix composites produces no emissions, it is difficult to wet individual fibers due to their high melt viscosities. This paper addresses both the issues of volatiles and wetting with a process called Reaction Injection Pultrusion (RIP). A prototype RIP machine was used to make both thermoplastic polyurethane and thermoset polyisocyanurate matrix composites. The RIP process produces pultruded parts with low void content, good surface finish, and acceptable mechanical properties. The low viscosity constituents used in RIP help improve fiber impregnation, while the small volume of the impregnation bath reduces emissions. Processing parameters such as line speeds, catalyst levels, and die temperaures were varied to establish processing guidelines for sustained production.     

A modified pultrusion process for preparing composites reinforced with continuous fibers and aligned hydroxyapatite nano needles

Of importance to orthopedic procedures are repair materials that can carry significant loads without excessive deformation. In addition, these materials need to be biocompatible, bioabsorbable, and conducive to the replacement of the repair material with native bone. To meet these requirements, we have designed composites using two biocompatible/bioabsorbable polymers, poly(l ‐lactic acid) (PLLA) in fiber form and polycaprolactone (PCL) filled in a carefully designed fashion with nano needles of hydroxyapatite (HA). Discussed in this article is a modified pultrusion process that proved useful for producing suitable composites. In this process, the feed to the pultrusion die is a stabilized suspension of the HA needles in a PCL/MEK solution, whereas the fiber “bundle” is a single yarn containing 360 PLLA fibers. The small scale is needed to maximize the content of HA in the final composite and assure uniformity. Process variables studied include the ratio of HA to PCL in the suspension, the solids content of the suspension and various geometrical variables in the die design that influence the shear‐rate profile along the fiber path. The goal of the pultrusion step is to fill all interstices between the fibers with a PCL matrix that is reinforced with highly aligned HA needles. POLYM. COMPOS., 36:931–938, 2015. © 2014 Society of Plastics Engineers     

Drawing of nylon-6 by the novel incremental drawing process

Multifilament nylon-6 fibers are drawn by the novel incremental drawing process as well as by the conventional drawing process. In this process the fibers are stretched in 36 stages along the surface of two corotating cones fitted on the incremental drawing machine. Fibers are obtained from each stage, and from their diameter measurements it is shown that they are stretched in a predicted manner. Mechanical properties, as measured by Instron and by a sonic modulus tester, show higher tenacity and modulus values for the incremental process than for the conventional one at equivalent draw ratios. Structural properties are analyzed by density measurements, wide angle X-ray diffraction and birefringence. These showed higher crystallinity and higher crystalline as well as amorphous orientation factors for the incremental process at equivalent draw ratios. The mechanical property results are explained on the basis of structural development during drawing. It has been shown that the incremental drawing process is a suitable technique for obtaining superior properties in fibers and has commercial potential.     

Creep behavior of nylon-6 thermoplastic composites

A systematic investigation of the creep behavior of nylon-6 thermoplastic composites reinforced with continuous carbon fibers was conducted by a strain gauge method. The creep strains of carbon fiber/nylon-6 composites were measured at various stress conditions and temperatures. The relationship between the creep strain, strain rate, creep compliance and stress condition, time, and temperature were established. The experimental creep strain data were shifted to a reference temperature to form a master curve by using the time-temperature superposition principle. The master curve can be used to predict the creep behavior of the carbon fiber/nylon-6 composites over long times. The effect of fiber orientation on the creep behavior was also measured and reported.     

单向连续纤维增强聚氨酯复合材料拉挤成型的研究进展

综述了近年来国内外单向连续纤维增强聚氨酯复合材料拉挤成型加工工艺及其改进情况,重点介绍了单向连续纤维增强聚氨酯复合材料的原材料、成型工艺特点及应用,并展望了该复合材料的发展方向。     

Reaction injection molding process of glass fiber reinforced polyurethane composites

Structural reaction injection molding (SRIM) was used to produce polyurethane composites containing random continuous glass fiber mats. A long rectangular mold was used to carry out the SRIM experiments. 4,4′‐diphenylmethane diisocyanate and poly(propylene oxide) triol were used to formulate a thermoset polyurethane system. Dibutyltin dilaurate was used as a catalyst. A second order Arrhenius equation described the PU polymerization kinetic data obtained from the adiabatic temperature rise measurement. A viscosity as a function of temperature and conversion was developed using rheometer data. The pressure rise at the gate was measured during filling. The flow behavior within the mold was described by Darcy's law and the Kozeny's equation. The temperature profile within the mold measured by thermocouples during filling and curing coincided fairly well with the simulation results. The thermal transient problem at the wall was solved using the overall heat transfer coefficient, and it was analyzed as a function of Biot number. The dimensional stability of the fiber reinforced PU parts was excellent compared to the pure PU parts.     

Improvement of dimensional stability of nylon-6 block copolymer using phenolic resin by reaction injection molding

In order to decrease moisture uptake and hence provide rigidity and dimensional stability in a nylon-6 block copolymer (NBC), powdered phenolic resin was incorporated into the formulation as a filler and processed by reaction injection molding. A novolac resin was cured with hexamethylenetetramine to produce the phenolic resin, which was modified with diethylamine in order to remplaced the  OH groups by diethylamine groups. 5% by weight of modified and unmodified powdered phenolic resin was used as a filler in the nylon-6 block copolymers, and reinforced-nylon-6 block copolymer plaques were produced by reaction injection molding at 145°C. The materials were characterized by dynamic mechanical thermal analysis (DMTA), and their flexural modulus, impact test, and dimensional stability were evaluated. In unmodified phenolic-resin-reinforced nylon-6 block copolymer, water absorption was decreased by 90% compared with the NBC without filler. Two mechanisms of interaction between the NBC and the phenolic resin have been proposed. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 1811–1816, 1998     

连续纤维增强热塑性树脂基复合材料拉挤工艺研究与应用现状

拉挤工艺是一种能够经济的连续生产复合材料的典型制造工艺，它不但具有其它成型方法的优点，而且还具有其它工艺所不具备的优点，如生产效率高，重复性好，长度可任意切断，省原料、省能耗等。本文简要介绍了连续纤维增强热塑性树脂基复合材料拉挤工艺研究与应用的现状，包括目前国内外主要的拉挤工艺，以及拉挤工艺过程的若干工序。     

Strength of discontinuous reinforced composites: I. Fiber reinforced composites

The strength of randomly oriented short fiber composites has been modeled by a quasi-isotropic laminate. Lamination theory and a failure criterion will be used to approximate the stress-strain response of a composite as it is loaded to failure. Experimental data are presented and compared with the maximum-strain failure criterion.     

尼龙6的双螺杆反应挤出工艺

介绍了国内尼龙 6的双螺杆反应挤出工艺。通过己内酰胺阴离子型快速聚合 ,直接反应成型制取高性能尼龙 6 ,具有生产连续 ,周期短 ,产品性能好的优点。反应挤出生产的尼龙 6相对粘度可达 4 2～ 5 0 ,拉伸强度、弯曲强度、缺口冲击等性能均优于传统工艺生产的尼龙 6。对双螺杆反应挤出机的工艺要求及特点作了简介。     

High strength continuous glass strand—polyurethane composites by the reaction injection molding process

Considerable work has been published on the subject of filling reaction injection molded (RIM) polyurethane elastomers with discontinuous particulate fillers such as milled glass fibers, flake glass and wollastonite, RIM polyurethane elastomers are filled for three reasons: (1) to increase stiffness, (2) to decrease the linear coefficient of thermal expansion, and (3) to improve thermal dimensional stability. Discontinuous particulate fillers either do not appreciably change strength properties, e.g., tensile strength or they cause dramatic reduction in strength properties, e.g., impact resistance. To overcome these deficiencies, new fillers are necessary. Once such material is continuous glass strand mat. In order to make continuous glass strand-polyurethane composites by the RIM process, a particular balance of ingredients to produce the RIM polyurethane must be used. We will discuss the properties of these composites and suggest possible applications and future directions in which this research might proceed.     

改性尼龙6复合材料力学性能的研究

通过熔融共混制备了PA6/OMMT、PA6/Zn-EAA、PA6/OMMT/Zn-EAA三种复合材料,研究了OMMT、Zn-EAA(Zn-中和乙烯-丙烯酸)含量对复合材料力学性能的影响。结果表明:OMMT的加入提高了复合材料的拉伸强度,但冲击强度有所下降;Zn-EAA的加入可以提高复合材料的冲击强度,改善其韧性。     

Engineering analysis of reaction injection molding process of nylon 6

A computer simulation model was established to analyze the reaction injection molding process of nylon 6. A numerical calculation was carried out to predict the temperature, conversion, and crystallinity profile within a disc type mold. The effects of the feed temperature, wall temperature, and overall reaction constant on the eject time were discussed for searching the optimum processing conditions.     

Synthesis of highly conducting nylon-6 composites and their electrical properties

Highly conducting nylon-6 composites are synthesized by exposing nylon-6 films or fabrics impregnated with an oxidizing agent, cupric chloride, simultaneously to aniline and hydrochloric acid vapors. The conductivity of composite films reaches up to 10^?2 S/cm and can be controlled by varying the experimental conditions for the composite synthesis. The effects of the concentration of cupric chloride, exposure time to aniline and hydrochloric acid vapors, and concentration of hydrochloric acid to the polyaniline content and the conductivity of nylon-6/polyaniline composites are analyzed by means of statistical F test. The morphology change of composite films resulting from the synthesis conditions, conductivity in relation to the morphology, and stability of conductivity to ambient air exposure have been investigated.