Synthesis of ordered small pore mesoporous silicates with tailorable pore structures and sizes by polyoxyethylene alkyl amine surfactant

Ordered mesoporous silicates with tailorable pore structures and small pore sizes have been synthesized by using polyoxyethylene alkyl amine surfactant PN-430 [CH₃(CH₂)₁₇N(EO)_x(EO)_y, x + y = 5] as a structure-directing agent under acidic condition. Two-dimensional (2-D) hexagonal (p6mm) mesoporous silicates have been prepared via an evaporation-induced self-assembly (EISA) process. The N₂ sorption isotherms show that the product has a small uniform pore size distribution of 1.8 nm by BJH model, a BET surface area of 730 m²/g and a pore volume of 0.36 cm³/g. 3-D cubic (Pm-3n) mesoporous silicate with small uniform pore size (1.76 nm) can also be prepared at high concentration of PN-430 by EISA method in tetrahydrofuran solvent. The solvothermal post-treatment by n-hexane at 70 °C for 3 d to the above material results in the phase transition of the mesostructure from Pm-3n to P6₃/mmc based on XRD and TEM analyses. In comparison, by using nonionic oligometric alkyl-ethylene oxide surfactant such as Brij 78 (C₁₈H₃₇EO₂₀) or Triton X-100 (CH₃C(CH₃)₂CH₂C(CH₃)₂C₆H₄ EO₁₀) as co-templates, high-quality hexagonal (p6mm) small pore mesoporous silicates have also been prepared in ethanol media. Our results show that the blend templates composed of PN-430 and a small amount of nonionic surfactant can increase the efficiency of organic and inorganic hybrid species assembly, improve the quality of the structural regularity, and decrease the pore size to about 1.65 nm.     

Combinatorial preparation and high-throughput catalytic tests of multi-component deNOx catalysts

A quaternary catalyst library of 56 samples comprising all combinations of four elements, viz. Ag, Co, Cu, In, with six equally spaced atomic fraction increments from 0 to 1 was prepared by impregnation of a proprietary mesoporous alumina support. Catalytic properties of the library were tested in the selective catalytic reduction (SCR) of NO_x by propane under lean conditions in the temperature range 400–500 °C. The catalytic data acquired by a parallel 64-channel microreactor system with automated time-of-flight mass spectrometric analysis have been evaluated regarding selectivity–compositional relationships, synergistic effects for NO_x conversion, and efficiency of propane utilization. Full conversion of NO_x is achieved over Ag–Co combinations at 450 °C with N₂ selectivities of more than 90% and reductant utilization of 20% in a feed of 1500 ppm NO, 1500 ppm propane and 5 vol.% O₂ (space velocity of 36,000 cm³ g_cat⁻¹ h⁻¹). For the single-component catalysts Ag/Al₂O₃, Co/Al₂O₃, Cu/Al₂O₃, and In/Al₂O₃, the state of the elements on the mesoporous alumina was characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Cobalt forms a spinel-like cobalt aluminate phase whereas copper and indium are present as oxides with small sizes not detectable by XRD. Silver occurs in both metallic state and as Ag₂O, and forms Ag_n clusters of at least two different sizes, predominantly with diameters of about 30 nm. The conclusions are consistent with the reducibility of the single-component catalysts samples by H₂. Surface area measurements and pore size distributions revealed reasonable modifications of the textural properties. The main pore size of the alumina support is decreased from 7 to ca. 5 nm after loading of the active components.     

Effects of hydrothermal temperature and time on the photocatalytic activity and microstructures of bimodal mesoporous TiO2 powders

Bimodal nanocrystalline mesoporous TiO₂ powders with high photocatalytic activity were prepared by a hydrothermal method using tetrabutylorthotitanate (TiO(C₄H₉)₄, TBOT) as precursor. The as-prepared TiO₂ powders were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HRTEM), X-ray photoelectron spectroscopy (XPS) and N₂ adsorption–desorption measurements. The photocatalytic activity of the as-prepared TiO₂ powders was evaluated by the photocatalytic degradation of acetone (CH₃COCH₃) under UV-light irradiation at room temperature in air. The effects of hydrothermal temperature and time on the microstructures and photocatalytic activity of the TiO₂ powders were investigated and discussed. It was found that hydrothermal treatment enhanced the phase transformation of the TiO₂ powders from amorphous to anatase and crystallization of anatase. All TiO₂ powders after hydrothermal treatment showed bimodal pore-size distributions in the mesoporous region: one was intra-aggregated pores with maximum pore diameters of ca. 4–8 nm and the other with inter-aggregated pores with maximum pore diameters of ca. 45–50 nm. With increasing hydrothermal temperature and time, the average crystallite size and average pore size increased, in contrast, the Brunauer-Emmett-Teller (BET) specific surface areas, pore volumes and porosity steadily decreased. An optimal hydrothermal condition (180 °C for 10 h) was determined. The photocatalytic activity of the prepared TiO₂ powders under optimal hydrothermal conditions was more than three times higher than that of Degussa P25.     

Sintering behavior and microwave dielectric properties of Bi2O3–ZnO–Nb2O5-based ceramics sintered under air and N2 atmosphere

The sintering behavior and dielectric properties of the monoclinic zirconolite-like structure compound Bi₂(Zn_1/3Nb_2/3)₂O₇ (BZN) and Bi₂(Zn_1/3Nb_2/3−xV_x)₂O₇ (BZNV, x = 0.001) sintered under air and N₂ atmosphere were investigated. The pure phase were obtained between 810 and 990 °C both for BZN and BZNV ceramics. The substitution of V₂O₅ and N₂ atmosphere accelerated the densification of ceramics slightly. The influences on microwave dielectric properties from different atmosphere were discussed in this work. The best microwave properties of BZN ceramics were obtained at 900 °C under N₂ atmosphere with _r = 76.1, Q = 850 and Q_f = 3260 GHz while the best properties of BZNV ceramics were got at 930 °C under air atmosphere with _r = 76.7, Q = 890 and Q_f = 3580 GHz. The temperature coefficient of resonant frequency τ_f was not obviously influenced by the different atmospheres. For BZN ceramics the τ_f was −79.8 ppm/°C while τ_f is −87.5 ppm/°C for BZNV ceramics.     

Surface properties of porous carbons obtained from polystyrene-based polymers within inorganic templates: role of polymer chemistry and inorganic template pore structure

Three inorganic adsorbents were applied as templates to produce porous carbons from polystyrene-based organic polymers. As matrices, amorphous silica gel, mesoporous alumina and microporous zeolite 13X were used. Organic precursors were polystyrene sulfonic acid (co-maleic acid) sodium salt and polystyrene co-maleic acid isobutyl/methyl mixed ester. The impregnated templates were carbonized at 800 °C. After removal of inorganic matrices porous carbons were obtained. Materials were characterized by adsorption of nitrogen, thermal analysis, potentiometric titration and SEM. Owing to the template carbonization, highly mesoporous carbons were obtained (S_BET up to 1500 m²/g, V_t up to 3 cm³/g) with majority of pores with sizes between 20–200 Å. Although the carbons were not replicas of their matrices, the carbonization within the confined space with utilization of self-released pore formers resulted in unique carbonaceous materials with very acidic surface. That acidity is linked to either exothermic effect of sodium reactivity with moist air or susceptibility for air oxidation of small graphene layers formed in the confined pore space.     

Production of high porosity nanoparticles of cerium oxide in clay

Cerium oxide nanoparticles modified montmorillonite was obtained by interaction of a clay with (NH₄)₂Ce(NO₃)₆. The mean size of cerium oxide nanoparticles in clay was at 3.5 nm. The product was an amorphous solid and showed high permanent porosity and stability at high temperatures. The amorphous structure of the sample was proven by X-ray diffraction and electronic diffraction. The porous structure was studied by means of chemisorption and it was shown that samples calcined at 550 °C had S_BET = 239 m²/g; micropore volume = 0.1839 cm³/g; average pore diameter = 3.07 nm.     

Regeneration of NOx trap catalysts

We have investigated the regeneration of a nitrated or sulphated model Pt/Ba-based NO_x trap catalyst using different reductants. H₂ was found to be more effective at regenerating the NO_x storage activity especially at lower temperature, but more importantly over the entire temperature window after catalyst ageing. When the model NO_x storage catalyst is sulphated in SO₂ under lean conditions at 650 °C almost complete deactivation can be seen. Complete regeneration was not achieved, even under rich conditions at 800 °C in 10% H₂/He. Barium sulphate formed after the high temperature ageing was partly converted to barium sulphide on reduction. However, if the H₂ reduced sample was exposed to a rich condition in a gas mixture containing CO₂ at 650 °C, the storage activity can be recovered. Under these rich conditions the S²⁻ species becomes less stable than the CO₃²⁻, which is active for storing NO_x. Samples which were lean aged in air containing 60 ppm SO₂ at <600 °C, after regeneration at λ=0.95 at 650 °C, have a similar activity window to a fresh catalyst. It is, therefore, important that CO₂ is present during the rich regenerations of the sulphated model samples (as of course it would be under real conditions), as suppression of carbonate formation can lead to sulphide formation which is inactive for NO_x storage.     

Preparation of three-dimensional ordered macroporous SiCN ceramic using sacrificing template method

Three-dimensional (3D) long range well ordered macroporous SiCN ceramics were prepared by infiltrating sacrificial colloidal silica templates with the low molecular weight preceramic polymer, polysilazane. This was followed by a thermal curing step, pyrolysis at 1250 °C in a N₂ atmosphere, and finally the removal of the templates by etching with dilute HF. The produced macroporous SiCN ceramics showed high BET surface areas (pore volume) in the range 455 m²/g (0.31 cm³/g)–250 m²/g (0.16 cm³/g) with the pore sizes of 98–578 nm, which could be tailored by controlling the sizes of the sacrificial silica spheres in the range 112–650 nm. The sphere-inversed macropores were interconnected by 50 ± 30 nm windows and 3–5 nm mesopores embedded in the porous SiCN ceramic frameworks, which resulted in a trimodal pore size distribution. The surface of the achieved porous SiCN ceramic was then modified by Pt–Ru nanoparticle depositing under mild chemical conditions.     

Synthesis, densification and electrical properties of strontium cerate ceramics

Powders of pure and 5% ytterbium substituted strontium cerate (SrCeO₃/SrCe_0.95Yb_0.05O_3−δ) were prepared by spray pyrolysis of nitrate salt solutions. The powders were single phase after calcination in nitrogen atmosphere at 1100 °C (SrCeO₃) and 1200 °C (SrCe_0.95Yb_0.05O_3−δ). Dense SrCeO₃ and SrCe_0.95Yb_0.05O_3−δ materials were obtained by sintering at 1350–1400 °C in air. Heat treatment at 850 and 1000 °C, respectively, was necessary prior to sintering to obtain high density. The dense materials had homogenous microstructures with grain size in the range 6–10 μm for SrCeO₃ and 1–2 μm for SrCe_0.95Yb_0.05O_3−δ. The electrical conductivity of SrCe_0.95Yb_0.05O_3−δ was in good agreement with reported data, showing mixed ionic–electronic conduction. The ionic contribution was dominated by protons below 1000 °C and the proton conductivity reached a maximum of 0.005 S/cm above 900 °C. In oxidizing atmosphere the p-type electronic conduction was dominating above 700 °C, while the contribution from n-type electronic conduction only was significant above 1000 °C in reducing atmosphere.     

Preparation and characterization of nitrogen-doped mesoporous titania with high specific surface area

Nitrogen-doped mesoporous titania aerogel photocatalysts were prepared by supercritical drying technique with carbon dioxide (SCCO₂) and calcination the urea impregnated TiO₂ aerogel at 773 K under NH₃ or N₂ + NH₃aq gaseous atmosphere. The pore properties were investigated from nitrogen adsorption measurement at 77 K. The prepared N-doped TiO₂ aerogel had a high specific surface area (116 m²/g), a total pore volume (0.33 cm³/g) and a sharp pore radius distribution (r_peak = 4.2 nm). The doping of the nitrogen atom into the TiO₂ lattice is expected from X-ray photoelectron spectroscopy (XPS), X-ray powder diffraction (XRD), and UV–Vis spectroscopy. Nitrogen states in the lattice and crystalline structure were measured using X-ray photoelectron spectroscopy and X-ray diffractometry. The N-doped TiO₂ aerogel absorbed well into the visible region up to 600 nm.     

Thermal evolution and crystallisation of polydimethylsiloxane–zirconia nanocomposites prepared by the sol–gel method

Polydimethylsiloxane–zirconia nanocomposites have been prepared by hydrolysis of diethoxydimethylsilane and zirconium n-propoxide in different molar ratios. Transparent, homogeneous and non-porous xerogels have been obtained up to 70 mol% ZrO₂ content. The starting xerogels have been pyrolyzed under argon atmosphere up to 1400°C and the structural evolution of samples treated at different temperatures has been followed by X-ray diffraction, transmission electron microscopy, infrared and ²⁹Si solid state nuclear magnetic resonance spectroscopies, thermal analyses and N₂ sorption measurements. The polymer-to-ceramic conversion leads to the structural rearrangement of the siloxane component with the production at 600°C of high surface area materials with pore sizes below 3 nm. Samples are amorphous up to 800°C. At 1000°C, the structural evolution of the silicon moiety produces an amorphous oxycarbide phase whereas the primary crystallisation of tetragonal zirconia takes place, with crystallinity and crystallite sizes depending on the ZrO₂ content. At 1400°C, the silicon oxycarbide phase generates a mixture of amorphous silica and crystalline silicon carbide polymorphs. In this matrix, tetragonal and monoclinic ZrO₂ phases are present with ZrO₂ average crystallite dimensions never exceeding 20 nm, for ZrO₂ content ≤50 mol%. The tetragonal/monoclinic ratio as well as the crystallite sizes appear strictly related to the chemical composition. ©     

Preparations and photocatalytic properties of magnetically separable nitrogen-doped TiO2 supported on nickel ferrite

A magnetically separable nitrogen-doped photocatalyst TiO_2−xN_x/SiO₂/NiFe₂O₄ (TSN) with a typical ferromagnetic hysteresis was prepared by a simple process: the magnetic SiO₂/NiFe₂O₄ (SN) dispersion prepared by a liquid catalytic phase transformation method and the visible-light-active photocatalyst TiO_2−xN_x were mixed, sonificated, dried, and calcined at 400 °C. The prepared photocatalyst is photoactive under visible light irradiation and easy to be separated from a slurry-type photoreactor under the application of an external magnetic field, being one of promising photocatalysts for wastewater treatment. Transmission electron microscope (TEM) and X-ray diffractometer (XRD) were used to characterize the structure of the TSN photocatalyst. The results indicate that the magnetic SiO₂/NiFe₂O₄ (SN) nanoparticles adhere to the surface of TiO_2−xN_x congeries. The magnetic photocatalyst TSN shows high catalytic activity for the degradation of methyl orange in water under UV and visible light irradiation (λ > 400 nm). SiO₂ coating round the surface of NiFe₂O₄ nanoparticles prevents effectively the injection of charges from TiO₂ particles to NiFe₂O₄, which gives rise to the increase in photocatalytic activity. Moreover, the recycled TSN exhibits a good repeatability of the photocatalytic activity.     

Enhanced high-potential and elevated-temperature cycling stability of LiMn2O4 cathode by TiO2 modification for Li-ion battery

The surface of spinel LiMn₂O₄ was modified with TiO₂ by a simple sol–gel method to improve its electrochemical performance at elevated temperatures and higher working potentials. Compared with pristine LiMn₂O₄, surface-modification improved the cycling stability of the material. The capacity retention of TiO₂-modified LiMn₂O₄ was more than 85% after 60 cycles at high potential cycles between 3.0 and 4.8 V at room temperature and near to 90% after 30 cycles at elevated temperature of 55 °C at 1C charge–discharge rate. SEM studies shows that the surface morphology of TiO₂-modified LiMn₂O₄ was different from that of pristine LiMn₂O₄. Powder X-ray diffraction indicated that spinel was the only detected phase in TiO₂-modified LiMn₂O₄. Introduction of Ti into LiMn₂O₄ changed the electronic structures of the particle surface. Therefore a surface solid compound of LiTi_xMn_2−xO₄ may be formed on LiMn₂O₄. The improved electrochemical performance of surface-modified LiMn₂O₄ was attributed to the improved stability of crystalline structure and the higher Li⁺ conductivity.     

Effect of glass additions on the sintering and microwave properties of composite dielectric ceramics based on BaO–Ln2O3–TiO2 (Ln = Nd, La)

Ten weight percent BBZS (Bi₂O₃, B₂O₃, ZnO and SiO₂) glass was added to x(Ba₄Nd_9.333Ti₁₈O₅₄) − (1 − x)(BaLa₄Ti₄O₁₅) (BNLT, 0 ≤ x ≤ 1) composite dielectric ceramics to lower their sintering temperature whilst retaining microwave properties useful for low temperature co-fired ceramic and antenna core technology. With the addition of 10 wt% BBZS glass, dense BNLT composite ceramics were produced at temperatures between 950 and 1140 °C, depending on composition (x), an average reduction of sintering temperature by 350 °C. X-ray diffraction, scanning and transmission electron microscopy and Raman spectroscopy studies revealed that there was limited inter-reaction between BLT/BNT and the BBZS glass. Microwave property measurement showed that the addition of BBZS glass to BNLT ceramics had a negligible effect on _r and τ_f, although deterioration in the measured quality factor (Qf) was observed. The optimised composition (xBNT − (1 − x)BLT)/0.1BBZS (x = 0.75) had _r  61, τ_f  38 ppm/°C and Qf  2305 GHz.     

Influence of silicon doping on the nanomorphology and surface chemistry of a wood-based carbon molecular sieve

Carbon–silica molecular sieves were prepared by carbonization of Scotch fir (Pinus sylvestris) after impregnation with aqueous waterglass (Na_xSi_yO_z, where x, y and z may take a range of values). Compared to Si-free samples, doping significantly modifies the structure that forms during the carbonization process. For carbonization temperatures between 600 °C and 1000 °C, doped samples shrink less than undoped samples, indicating increased mechanical strength. The specific surface area and pore volume develop in a combined self-activation and chemical vapour deposition (CVD) process. Nevertheless, the presence of the sodium silicates limits self-activation and thus reduces the porosity. Doping drastically reduces the specific surface area, measured both by gas adsorption and small angle X-ray scattering. The latter technique demonstrates that in both doped and undoped samples the specific surface area is isotropic. X-ray photoelectron spectroscopy (XPS) reveals that the spatial distribution of Na and Si atoms within the samples are not identical. The open honeycomb structure, conserved during the heat treatment from the original wood, provides easy access for gas adsorption and separation applications. The ratios of the microporous diffusion time constants of N₂ and O₂ from frequency response (FR) measurements gave separation factors 3.0, 4.3, 2.7 and 1.3 for samples prepared at 600 °C, 700 °C, 800 °C and 900 °C, respectively.     

Redox behavior of palladium at start-up in the Perovskite-type LaFePdOx automotive catalysts showing a self-regenerative function

In order to elucidate the superior start-up activity of LaFePdO_x catalysts in practical automotive emission control, the redox property of Pd species in a Perovskite-type LaFe_0.95Pd_0.05O₃ catalyst was studied at temperatures ranging from 100 to 400 °C using X-ray spectroscopic techniques. In a reductive atmosphere, and even at temperatures as low as 100 °C, Pd⁰ species is partially segregated out onto the catalyst surface from the B-site of the Perovskite-type matrix of LaFe_0.95Pd_0.05O₃. Passing through successive oxidizing atmospheres, the segregated Pd⁰ species is re-oxidized into Pd²⁺ at 200–300 °C. The formation of a solid solution between the re-oxidized Pd species and the Perovskite-type matrix begins to be seen at around 400 °C and accelerates at higher temperatures. Thus a quasi-reversible redox reaction between the surface Pd⁰ and the cationic Pd in the LaFe_0.95Pd_0.05O₃ matrix takes place. The start-up activity of LaFePd_xO_x catalysts can be attributed to Pd⁰ that segregates under the reductive atmosphere which is a natural part of the redox fluctuation in automotive exhaust gases at 100–200 °C.     

Effect of calcination temperature on the low-temperature oxidation of CO over CoOx/TiO2 catalysts

A 5 wt% CoO_x/TiO₂ catalyst has been used to study the effect of calcination temperature on the activity of this catalyst for CO oxidation at 100 °C under a net oxidizing condition in a continuous flow type fixed-bed reactor system, and the catalyst samples have been characterized using TPD, XPS and XRD measurements. The catalyst after calcination at 450 °C gave highest activity for this low-temperature CO oxidation, and XPS measurements yielded that a 780.2-eV Co 2p_3/2 main peak appeared with this catalyst sample and this binding energy was similar to that measured with pure Co₃O₄. After calcination at 570 °C, the catalyst, which had possessed practically no activity in the oxidation reaction, gave a Co 2p_3/2 main structure peak at 781.3 eV which was very similar to those obtained for synthesized Co_nTiO_n+2 compounds (CoTiO₃ and Co₂TiO₄), and this catalyst sample had relatively negligible CO chemisorption as observed by TPD spectra. XRD peaks indicating only the formation of Co₃O₄ particles on titania surface were developed in the catalyst samples after calcination at temperatures ≥350 °C. Based on these characterization results, five types of Co species could be modeled to exist with the catalyst calcined at different temperatures. Among these surface Co species, the Type A clean Co₃O₄ particles were predominant on a sample of the catalyst after calcination at 450 °C and highly active for CO oxidation at 100 °C, and the calcination at 570 °C gave the Type B Co₃O₄ particles with complete Co_nTiO_n+2 overlayers inactive for this oxidation reaction.     

Preparation of CexZr1−xO2 (x = 0.75, 0.62) solid solution and its application in Pd-only three-way catalysts

Nanoparticles of Ce_xZr_1−xO₂ (x = 0.75, 0.62) were prepared by the oxidation-coprecipitation method using H₂O₂ as an oxidant, and characterized by N₂ adsorption, XRD and H₂-TPR. Ce_xZr_1−xO₂ prepared had single fluorite cubic structure, good thermal stability and reduction property. With the increasing of Ce/Zr ratio, the surface area of Ce_xZr_1−xO₂ increased, but thermal stability of Ce_xZr_1−xO₂ decreased. The surface area of Ce_0.62Zr_0.38O₂ was 41.2 m²/g after calcination in air at 900 °C for 6 h. TPR results showed the formation of solid solution promoted the reduction of CeO₂, and the reduction properties of Ce_xZr_1−xO₂ were enhanced by the cycle of TPR-reoxidation. The Pd-only three-way catalysts (TWC) were prepared by the impregnation method, in which Ce_0.75Zr_0.25O₂ was used as the active washcoat and Pd loading was 0.7 g/L. In the test of Air/Fuel, the conversion of C₃H₈ was close to 100% and NO was completely converted at λ < 1.025. The high conversion of C₃H₈ was induced by the steam reform and dissociation adsorption reaction of C₃H₈. Pd-only catalyst using Ce_0.75Zr_0.25O₂ as active washcoat showed high light off activity, the reaction temperatures (T₅₀) of 50% conversion of CO, C₃H₈ and NO were 180, 200 and 205 °C, respectively. However, the conversions of C₃H₈ and NO showed oscillation with continuously increasing the reaction temperature. The presence of La₂O₃ in washcoat decreased the light off activity and suppressed the oscillation of C₃H₈ and NO conversion. After being aged at 900 °C for 4 h, the operation windows of catalysts shifted slightly to rich burn. The presence of La₂O₃ in active washcoat can enhance the thermal stability of catalyst significantly.     

Impact of redox conditions on thermal deactivation of NOx traps for diesel

Performance of NO_x traps after high-temperature treatments in different redox environments was studied. Two types of treatments were considered: aging and pretreatment. Lean and rich agings were examined for a model NO_x trap, Pt–Ba/Al₂O₃. These were done at 950 °C for 3 h, in air and in 1% H₂/N₂, respectively. Lean aging had a severe impact on NO_x trap performance, including HC and CO oxidation, and NH₃ and N₂O formation. Rich aging had minimal impact on performance, compared to fresh/degreened performance. Deactivation from lean aging was essentially irreversible due to Pt sintering, but Pt remained dispersed with the rich aging. Pretreatments were examined for a commercially feasible fully formulated NO_x trap and two model NO_x traps, Pt–Ba/Al₂O₃ and Pt–Ba–Ce/Al₂O₃. Pretreatments were done at 600 °C for 10 min, and used feed gas that simulated diesel exhaust under several conditions. Lean pretreatment severely suppressed NO_x, HC, CO, NH₃ and N₂O activities for the ceria-containing NO_x traps, but had no impact on Pt–Ba/Al₂O₃. Subsequently, a relatively mild rich pretreatment reversed this deactivation, which appears to be due to a form of Pt–ceria interaction, an effect that is well known from early work on three-way catalysts. Practical applications of results of this work are discussed with respect to NO_x traps for light-duty diesel vehicles.     

Effect of engine-based thermal aging on surface morphology and performance of Lean NOx Traps

A small single-cylinder diesel engine is used to thermally age model (Pt + Rh/Ba/γ-Al₂O₃) lean NO_x traps (LNTs) under lean/rich cycling at target temperatures of 600 °C, 700 °C, and 800 °C. During an aging cycle, fuel is injected into the exhaust to achieve reproducible exotherms under lean and rich conditions with the average temperature approximating the target temperature. Aging is performed until the cycle-average NO_x conversion measured at 400 °C is approximately constant. Engine-based NO_x conversion decreased by 42% after 60 cycles at 600 °C, 36% after 76 cycles at 700 °C and 57% after 46 cycles at 800 °C. The catalyst samples were removed and characterized by XRD and using a microreactor that allowed controlled measurements of surface area, precious metal size, NO_x storage, and reaction rates. Three aging mechanisms responsible for the deactivation of LNTs have been identified: (i) loss of dispersion of the precious metals, (ii) phase transitions in the washcoat materials, and (iii) loss of surface area of the storage component and support. These three mechanisms are accelerated when the aging temperature exceeds 850 °C—the γ to δ transition temperature of Al₂O₃. Normalization of rates of NO reacted at 400 °C to total surface area demonstrates the biggest impact on performance stems from surface area losses rather than from precious metal sintering.