Preparation and electrochemical properties of a LiFePO4/C composite cathode material by a polymer-pyrolysis–reduction method

A LiFePO₄/C composite was successfully prepared by a polymer-pyrolysis–reduction method, using FePO₄·2H₂O and lithium polyacrylate (PAALi) as raw materials. The structure of the LiFePO₄/C composites was investigated by X-ray diffraction (XRD). The micromorphology of the precursor and LiFePO₄/C powders was observed using scanning electron microscopy (SEM), and the in situ coating of carbon on the particles was observed by transmission electron microscopy (TEM). Furthermore, the electrochemical properties were evaluated by cyclic voltammograms (CVs), electrochemical impedance spectra (EIS) and constant current charge/discharge cycling tests. The results showed that the sample synthesized at 700 °C had the best electrochemical performance, exhibiting initial discharge capacities of 157, 139 and 109 mAh g⁻¹ at rates of 0.1, 1 and 5 C, respectively. Moreover, the sample presented excellent capacity retention as there was no significant capacity fade after 50 cycles.     

Synthesis and characterization of LiFePO4–carbon nanofiber–carbon nanotube composites prepared by electrospinning and thermal treatment as a cathode material for lithium‐ion batteries

Binder‐free LiFePO₄–carbon nanofiber (CNF)–multiwalled carbon nanotube (MWCNT) composites were prepared by electrospinning and thermal treatment to form a freestanding conductive web that could be used directly as a battery cathode without addition of a conductive material and polymer binder. The thermal decomposition behavior of the electrospun LiFePO₄ precursor–polyacrylonitrile (PAN) and LiFePO₄ precursor–PAN–MWCNT composites before and after stabilization were studied with thermogravimetric analysis (TGA)/differential scanning calorimetry and TGA/differential thermal analysis, respectively. The structure, morphology, and carbon content of the LiFePO₄–CNF and LiFePO₄–CNF–MWCNT composites were determined by X‐ray diffraction, high‐resolution transmission electron microscopy, Raman spectroscopy, scanning electron microscopy, and elemental analysis. The electrochemical properties of the LiFePO₄–CNF and LiFePO₄–CNF–MWCNT composite cathodes were measured by charge–discharge tests and electrochemical impedance spectroscopy. The synthesized composites with MWCNTs exhibited better rate performances and more stable cycle performances than the LiFePO₄–CNF composites; this was due to the increase in electron transfer and lithium‐ion diffusion within the composites loaded with MWCNTs. The composites containing 0.15 wt % MWCNTs delivered a proper initial discharge capacity of 156.7 mA h g^?1 at 0.5 C rate and a stable cycle ability on the basis of the weight of the active material, LiFePO₄. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43001.     

Enhanced rate performance of nano–micro structured LiFePO4/C by improved process for high-power Li-ion batteries

A spherical carbon-coated nano–micro structured LiFePO₄ composite is synthesized for use as a cathode material in high-power lithium-ion batteries. The composites are synthesized through carbothermal reduction with two sessions of ball milling (before and after pre-sintering of precursor) followed by spray-drying with the dispersant of polyethylene glycol added. The structure, particle size, and surface morphology of the cathode active material and the properties of the coated carbon are investigated by X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and high-resolution transmission electron microscopy. Results indicate that the LiFePO₄/C composite has a spherical micro-porous morphology composed of a large number of carbon-coated nano-spheres linked together with an ordered olivine structure. The carbon on the surface of LiFePO₄ effectively reduces inter-particle agglomeration of the LiFePO₄ particles. A galvanostatic charge–discharge test indicates that the LiFePO₄/C composites exhibit initial discharge capacities of 155 mAh g⁻¹ and 88 mAh g⁻¹ at 0.2 C and 20 C rates with the end of discharge voltage of 2.5 V, respectively. This behavior is ascribed to the unique spherical structure, which shortens lithium ions diffusion length and improves the electric contact between LiFePO₄ particles.     

Influence of carbon sources on LiFePO4/C composites synthesized by the high-temperature high-energy ball milling method

Carbon-coated LiFePO₄ composites were synthesized by a new method of high-temperature high-energy ball milling (HTHEBM). Fe₂O₃ and LiH₂PO₄ were used as raw materials. Glucose, sucrose, citric acid and active carbon were used as reducing agents and carbon sources, respectively. In this method, high-energy ball milling and carbon coating worked together and, therefore, fine and homogeneous LiFePO₄/C particles with excellent properties were obtained in a relatively short synthesis time of 9 h. Moreover, the synthesis process could be completely finished at a relatively lower temperature of 600 °C for high-energy ball milling transforming mechanical energy into thermal energy. The results of X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electrochemical performance tests indicated that carbon source had an important influence on the properties of LiFePO₄/C composites synthesized by the HTHEBM method. It was proved that the LiFePO₄ composites coated with glucose had the best properties with 1 μm geometric mean diameter and 150.3 mA h g⁻¹ initial discharge capacity at a current rate of 0.1 C. After the 20th cycle test, the reversible capacity was 148 mA h g⁻¹ at 0.1 C, showing a retention ratio to the initial capacity of 98.5%.     

Optimization of electrochemical properties of LiFePO4/C prepared by an aqueous solution method using sucrose

LiFePO₄ can be used as a positive electrode material for lithium-ion batteries by making composite with electrical conductive carbonaceous materials. In this study, LiFePO₄/C (carbon) composite was prepared by a soft chemistry route, in which sucrose was used as a carbon source of a low price. We tried to optimize a Li/(LiFePO₄/C) cell performance through changing synthetic conditions and discussed the factors affecting the electrochemical performances of the cell, such as the amount of the carbon source, synthetic temperature, gas flow rate of pyrolysis and the formation of secondary phases. It was found that the connection of the residual carbon and Fe₂P to LiFePO₄ particles and the amount of these two phases were important factors. In our experimental conditions, LiFePO₄/C including 9.72 wt.% of residual carbon, prepared at 800 °C for 12 h showed the highest reversible capacity and the best C rate performance among the synthesized materials; 130 mAh g⁻¹ at 10C rate and 50 °C.     

Synthesis and characterization of high-density LiFePO4/C composites as cathode materials for lithium-ion batteries

To achieve a high-energy-density lithium electrode, high-density LiFePO₄/C composite cathode material for a lithium-ion battery was synthesized using self-produced high-density FePO₄ as a precursor, glucose as a C source, and Li₂CO₃ as a Li source, in a pipe furnace under an atmosphere of 5% H₂-95% N₂. The structure of the synthesized material was analyzed and characterized by X-ray diffraction (XRD) and scanning electron microscope (SEM). The electrochemical properties of the synthesized LiFePO₄/carbon composite were investigated by cyclic voltammetry (CV) and the charge/discharge process. The tap-density of the synthesized LiFePO₄/carbon composite powder with a carbon content of 7% reached 1.80 g m⁻³. The charge/discharge tests show that the cathode material has initial charge/discharge capacities of 190.5 and 167.0 mAh g⁻¹, respectively, with a volume capacity of 300.6 mAh cm⁻³, at a 0.1C rate. At a rate of 5C, the LiFePO₄/carbon composite shows a high discharge capacity of 98.3 mAh g⁻¹ and a volume capacity of 176.94 mAh cm⁻³.     

A novel synthesis of spherical LiFePO4/C composite using Fe1.5P and mixed lithium salts via oxygen permeation

A novel route was designed to synthesize LiFePO₄/C composites by using the Fe_1.5P byproduct, mixed lithium salts, and permeated oxygen from air via a rheological phase method. The reaction process was investigated with various techniques. When the calcining time was increased from 10 to 30 h, the gradual formation of olivine structure was observed. The growth kinetics of the crystals was analyzed. SEM and TEM results indicated the as-synthesized LiFePO₄ was constituted of small spheres covered with carbon particles. The discharge capacity of the LiFePO₄/C composite prepared at ??700 °C for ??25 h could reach 139.7 mAh g^?1 and still remained 130.2 mAh g^?1 after 15 cycles at 0.2 C rate, comparable to that of the reported LiFePO₄/C composite using conventional methods. Cyclic voltammogram confirmed the LiFePO₄/C composite had a high purity and good lithium ion insertion/desertion redox behavior.     

LiFePO4/(C+Cu) composite with excellent cycling stability as lithium ion battery cathodes synthesized via a modified carbothermal reduction method

In order to improve the electronic conductivity of lithium iron phosphate (LiFePO₄), copper was added to modify LiFePO₄/C composite as cathode material for lithium-ion battery, which was successfully synthesized via a modified carbothermal reduction method using a low cost Fe³⁺ salt (Fe (NO₃)₃) as iron source. The morphology, particle size and electrochemical performances of olivine LiFePO₄ modified with carbon and copper were systematically investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and galvanostatics tests. The results show that the prepared composites were irregularity sphere with size of 100–200?nm, which were relatively even-distributed copper particles coated with a 3?nm carbon layer. The as-prepared composites exhibit an initial discharge capacity of 160.7?mA?h?g^-1 at current density of 0.1?C-rate, the capacity retention ratio is 98.6% at 0.5?C-rate after 200 cycles, and 96% at 5?C-rate after 500 cycles, respectively. The impedance tests reveal that the addition of copper further reduces the electric resistance of LiFePO₄/C. The well-designed synthesis method is hopeful to be applied to prepare other electrode materials of LIBs.     

An investigation of polypyrrole-LiFePO4 composite cathode materials for lithium-ion batteries

A series of polypyrrole-LiFePO₄ (PPy-LiFePO₄) composites were synthesised by polymerising pyrrole monomers on the surface of LiFePO₄ particles. AC impedance measurements show that the coating of polypyrrole significantly decreases the charge-transfer resistance of LiFePO₄ electrodes. The electrochemical reactivity of polypyrrole and PPy-LiFePO₄ composites for lithium insertion and extraction was examined by charge/discharge testing. The PPy-LiFePO₄ composite electrodes demonstrated an increased reversible capacity and better cyclability, compared to the bare LiFePO₄ electrode.     

Synthesis of LiFePO4/C cathode material from ferric oxide and organic lithium salts

LiFePO₄/C cathode material has been simply synthesized via a modified in situ solid-state reaction route using the raw materials of Fe₂O₃, NH₄H₂PO₄, Li₂C₂O₄ and lithium polyacrylate (PAALi). The sintering temperature of LiFePO₄/C precursor is studied by thermo-gravimetric (TG)/differential thermal analysis (DTA). The physical properties of LiFePO₄/C are then investigated through analysis using by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and the electrochemical properties are investigated by electrochemical impedance spectra (EIS), cyclic voltammogram (CV) and constant current charge/discharge test. The LiFePO₄/C composite with the particle size of ∼200 nm shows better discharge capacity (156.4 mAh g⁻¹) than bare LiFePO₄ (52.3 mAh g⁻¹) at 0.2 C due to the improved electronic conductivity which is demonstrated by EIS. The as-prepared LiFePO₄/C through this method also shows excellent high-rate characteristic and cycle performance. The initial discharge capacity of the sample is 120.5 mAh g⁻¹ and the capacity retention rate is 100.6% after 50 cycles at 5 C rate. The results prove that the using of organic lithium salts can obtain a high performance LiFePO₄/C composite.     

Effect of milling method and time on the properties and electrochemical performance of LiFePO4/C composites prepared by ball milling and thermal treatment

Effects of ball milling way and time on the phase formation, particulate morphology, carbon content, and consequent electrode performance of LiFePO₄/C composite, prepared by high-energy ball milling of Li₂CO₃, NH₄H₂PO₄, FeC₂O₄ raw materials with citric acid as organic carbon source followed by thermal treatment, were investigated. Three ball milling ways and five different milling durations varied from 0 to 8 h were compared. LiFePO₄/C composites could be obtained from all synthesis processes. TEM examinations demonstrated LiFePO₄/C from ball milling in acetone resulted in sphere shape grains with a size of ∼60 nm, similar size was observed for LiFePO₄/C from dry ball milling but in a more irregular shape. The ball milling in benzene resulted in a much larger size of ∼250 nm. The LiFePO₄/C composites prepared from dry ball milling and ball milling in acetone showed much better electrochemical performance than that from ball milling in benzene. SEM examinations and BET measurements demonstrated that the high-energy ball milling effectively reduced the grain size. A ball milling for 4 h resulted in the best electrochemical performance, likely due to the proper amount of carbon and proper carbon structure were created.     

Preparation and characterization of carbon-coated LiFePO4 cathode materials for lithium-ion batteries with resorcinol-formaldehyde polymer as carbon precursor

LiFePO₄/C composites were synthesized by two methods using home-made amorphous nano-FePO₄ as the iron precursor and soluble starch, sucrose, citric acid, and resorcinol-formaldehyde (RF) polymer as four carbon precursors, respectively. The crystalline structures, morphologies, compositions, electrochemical performances of the prepared powders were investigated with XRD, TEM, Raman, and cyclic voltammogram method. The results showed that employing soluble starch and sucrose as the carbon precursors resulted in a deficient carbon coating on the surface of LiFePO₄ particle, but employing citric acid and RF polymer as the carbon precursors realized a uniform carbon coating on the surface of LiFePO₄ particle, and the corresponding thicknesses of the uniform carbon films are 2.5 nm and 4.5 nm, respectively. When RF polymer was used as the carbon precursor, the material showed the highest initial discharge capacity (138.4 mAh g^− 1 at 0.2 C at room temperature) and the best rate performance among the four materials.     

Enhanced electrochemical performance of carbon nanospheres-LiFePO4 composite by PEG based sol-gel synthesis

The carbon nanospheres-LiFePO₄ (CNSs-LiFePO₄) composite has been synthesized by PEG (polyethylene glycol, mean molecular weight of 30,000) based sol-gel route. Highly conductive CNSs (30-40 nm) were adopted to improve the electronic conductivity of LiFePO₄. PEG was used to promote the dispersion of CNSs with the surface functionalization of CNSs, which could facilitate the coating of CNSs on the surface of the LiFePO₄ particles. The sample was characterized by X-ray diffraction, field emission scanning electron microscopy, transmission electron microscopy, and Raman scattering. Electrochemical performance of the CNSs-LiFePO₄ composite was characterized by the charge-discharge test and electrochemical impedance spectra measurement. The results indicated that LiFePO₄ particles were well coated with the conductive CNSs to overcome the intrinsic low electronic conductivity problem of LiFePO₄. The CNSs-LiFePO₄ composite delivered an enhanced rate capability (146, 128 and 113 mAh g⁻¹ at 0.1 C, 1 C and 5 C rate). The PEG based sol-gel route enables LiFePO₄ networked with CNSs, which offered a higher electrochemical performance.     

An effective and simple way to synthesize LiFePO4/C composite

The cathode material is synthesized from FeC₂O₄·2H₂O and LiH₂PO₄ by a solid-state reaction using citric acid as a carbon source. The electric conductivity of the synthesized LiFePO₄ has been raised by eight orders of magnitude from 10⁻⁹ S cm⁻¹. The LiFePO₄/C composite shows a greatly enhanced rate performance and the cyclic stability at room temperature. It delivers an initial discharge capacity of 128 mAh g⁻¹ at 4C, which is retained as high as 92% after 1000 cycles. In addition, the tested low temperature character is attractive. At −20 °C, the composite exhibits a discharge capacity of 110 mAh g⁻¹ at 0.1C. The homogenous morphology, the porous surface, the small particles inside and the conductive carbon observed contribute much to obtain the favorable electrochemical performance.     

Preparation and characterization of nano-particle LiFePO4 and LiFePO4/C by spray-drying and post-annealing method

Pure, nano-sized LiFePO₄ and LiFePO₄/C cathode materials are synthesized by spray-drying and post-annealing method. The influence of the sintering temperature and carbon coating on the structure, particle size, morphology and electrochemical performance of LiFePO₄ cathode material is investigated. The optimum processing conditions are found to be thermal treatment for 10 h at 600 °C. Compared with LiFePO₄, LiFePO₄/C particles are smaller in size due to the inhibition of crystal growth to a great extent by the presence of carbon in the reaction mixture. And that the LiFePO₄/C composite coated with 3.81 wt.% carbon exhibits the best electrode properties with discharge capacities of 139.4, 137.2, 133.5 and 127.3 mAh g⁻¹ at C/5, 1C, 5C and 10C rates, respectively. In addition, it shows excellent cycle stability at different current densities. Even after 50 cycles at the high current density of 10C, a discharge capacity of 117.7 mAh g⁻¹ is obtained (92.4% of its initial value) with only a low capacity fading of 0.15% per cycle.     

Improved electrochemical performance of La0.7Sr0.3MnO3 and carbon co-coated LiFePO4 synthesized by freeze-drying process

Carbon coated LiFePO₄ particles were first synthesized by sol-gel and freeze-drying method. These particles were then coated with La_0.7Sr_0.3MnO₃ nanolayer by a suspension mixing process. The La_0.7Sr_0.3MnO₃ and carbon co-coated LiFePO₄ particles were calcined at 400 °C for 2 h in a reducing atmosphere (5% of hydrogen in nitrogen). Nanolayer structured La_0.7Sr_0.3MnO₃ together with the amorphous carbon layer forms an integrate network arranged on the bare surface of LiFePO₄ as corroborated by high-resolution transmission electron microscopy. X-ray diffraction results proved that the co-coated composite still retained the structure of the LiFePO₄ substrate. The twin coatings can remarkably improve the electrochemical performance at high charge/discharge rates. This improvement may be attributed to the lower charge transfer resistance and higher electronic conductivity resulted from the twin nanolayer coatings compared with the carbon coated LiFePO₄.     

Comparison of the effects of FePO4 and FePO4·2H2O as precursors on the electrochemical performances of LiFePO4/C

Carbon-coated LiFePO₄/C composite as cathode materials is synthesized by solid-state method using anhydrous FePO₄ and hydrous FePO₄·2H₂O as precursors.The effects of sintering temperature and carbon content on the properties of LiFePO₄/C composite are compared by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and charging–discharging test. The crystallinity, morphology, and particle size distribution of these two precursors are compared to investigate their effect on the electrochemical performances of LiFePO₄/C composite. Compared with hydrous FePO₄·2H₂O, anhydrous FePO₄ has good crystallinity, uniform particle morphology and symmetrical size distribution, contributing to LiFePO₄/C composite have excellent electrochemical performances. Due to the dehydration of hydrous FePO₄·2H₂O during synthesis, uneven distribution of carbon content and carbon layer is coated on LiFePO₄ surface, deteriorating the electrochemical performance of LiFePO₄/C composite. When anhydrous FePO₄ was used as the precursor, the LiFePO₄/C composite sintered at 700 °C with carbon content of 0.4 by molar ratio show high discharge capacity and stable cycling performance, with discharge capacity of 106.3 mA h g⁻¹ at 10 C, and a capacity retention rate of 99.2% after 200 cycles at 1 C.     

Effect of carbon coating on low temperature electrochemical performance of LiFePO4/C by using polystyrene sphere as carbon source

Carbon perfectly coated LiFePO₄ cathode materials are synthesized by carbon-thermal reduction method using polystyrene (PS) spheres as carbon source. The PS spheres with diameters of 150–300 nm used for the pyrolysis reaction not only inhibit the particle growth but also lead to uniform distribution of carbon coating on the surface of LiFePO₄ particles. Rate capability and cycling stability of LiFePO₄/C with the carbon contents ranging from 1.4 wt% to 3.7 wt% are investigated at −20 °C. The LiFePO₄/C with 3.0 wt% C exhibits excellent electrochemical capability at low temperature, which delivers 147 mAh g⁻¹ at 0.1 C. After 100 cycles at a charge–discharge rate of 1 C, there is still 100% of initial capacity retained for the LiFePO₄/C electrode at −20 °C. According to the transmission electron microscope analysis and cyclic voltammetry measurement, this can be attributed to the good carbon coating morphology and optimal carbon coating thickness.     

One-step microwave synthesis and characterization of carbon-modified nanocrystalline LiFePO4

The precursors of LiFePO₄ were prepared by a sol-gel method using lithium acetate dihydrate, ferrous sulfate, phosphoric acid, citric acid and polyethylene glycol as raw materials, and then the carbon-modified nanocrystalline LiFePO₄ (LiFePO₄/C) cathode material was synthesized by a one-step microwave method with the domestic microwave oven. The effect of microwave time and carbon content on the performance of the resulting LiFePO₄/C material was investigated. Structural characterization by X-ray diffraction and scanning electron microscopy proved that the olivine phase LiFePO₄ was synthesized and the grain size of the samples was several hundred nanometers. Under the optimal conditions of microwave time and carbon content, the charge-discharge performance indicated that the nanosized LiFePO₄/C had a high electrochemical capacity at 0.2 C (152 mAh g⁻¹) and improved capacity retention; the exchange current density was 1.6977 mA cm⁻². Furthermore, the rate capability was improved effectively after LiFePO₄ was modified with carbon, with 59 mAh g⁻¹ being obtained at 20 C.     

Synthesis of spindle-shaped nanoporous C–LiFePO4 composite and its application as a cathodes material in lithium ion batteries

In this work, LiFePO₄/C composites were prepared in hydrothermal system by using iron gluconate as iron source, and two feeding sequences during the preparation were comparatively studied. The morphology, crystal structure and charge–discharge performance of the prepared samples were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and galvanostatic charge–discharge testing. The results showed that the feeding sequences and iron gluconate seriously affected the microstructures and electrochemical properties of the resulting LiFePO₄ cathodes in lithium ion batteries. The spindle-shaped LiFePO₄ with hierarchical microporous structure self-assembled by nanoparticles has been successfully synthesized by synthesis route B. In addition, the cell performance of the synthesized LiFePO₄ by synthesis route B was better than that of LiFePO₄ by synthesis route A. Specially at high rates, the superior rate performance of the spindle-shaped LiFePO₄/C microstructure (LFP/C-B) was revealed. And special reversible capacities of ∼118 and ∼95 mAh g⁻¹ were obtained at rates of 2 C and 5 C, comparing to ∼96 and ∼68 mAh g⁻¹ for LFP/C-A.