共查询到20条相似文献,搜索用时 156 毫秒
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针对用聚碳酸酯/丙烯腈-丁二烯-苯乙烯三元共聚物注塑成型的带孔薄板,在用Moldflow软件模拟注塑成型过程的基础上,利用Taguchi法设计了L25(56)的正交试验,用信噪比衡量制品的熔接痕长度,采用方差分析法分析型腔温度、型芯温度、熔体温度等工艺参数对制品熔接痕长度的影响,并预测了最佳注塑工艺参数。结果表明:在所选择的工艺参数中,对熔接痕长度的影响程度由大到小依次为熔体温度(34.52%)、型腔温度(20.36%)、保压压力(19.43%)、保压时间(13.54%)、型芯温度(6.42%)、注射时间(5.73%)。在最佳工艺参数条件下注塑薄板塑料制件,不仅可以减小熔接痕长度,也有利于提高塑料制件的外观质量。 相似文献
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聚合物体系对注塑制品熔接痕形态结构及性能的影响 总被引:1,自引:1,他引:0
根据材料的性质将常见的聚合物材料分为单一聚合物体系、聚合物与助剂共混体系、聚合物共混体系、聚合物混合物与助剂共混体系和相容性聚合物混合物与助剂的共混体系。在不同的材料体系中,研究熔接痕区域材料的形态结构及其对制品性能的影响。研究表明,增加基体的柔顺性和结晶能力,增大分散相的粘度和增容剂的含量,减小助剂的含量和长径比能减小熔接痕区域拉伸相的长度,增加基体在熔体流动方向相互缠结的能力,可提高制品的力学性能。最后,从材料性质方面提出了在工业生产中材料的选择原则。 相似文献
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通过对相同工艺条件下PA66(Zytel 70G33L)熔体绕过不同障碍物数值和实验研究,发现决定熔接线强度的主要因素是两股熔体相遇时的熔接角,熔接线强度会随着熔接角的增大而加强。而通过对不同成型温度条件下熔接线试样的拉伸实验研究,发现随着熔体温度的升高,有或无熔接线的试样拉伸强度都会随着温度的升高而升高,但变化的程度不同。 相似文献
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Jung Seop Lim Soo Hyung Ban Dong Sup Kim Kwang Yeol Kwon Sang Hoon Lee Jong Kwan Lim Sung Hwan Cho 《应用聚合物科学杂志》2020,137(37):49084
We investigated the appearance of flow and weld lines when metallic pigments are used in polymer blends and how such lines can be eliminated by improving the pigment particle shape and optimizing pigment loading. Acrylonitrile butadiene styrene copolymer and two types of aluminum flakes, lamellar and three-dimensional (3D), were blended in a twin-screw extruder with a screw diameter of 25 mm. The temperatures from the hopper to the nozzle were 140, 180, 220, 220, 220, 220, and 220°C. Weld and flow lines were observed using field-emission scanning electron microscopy and energy dispersive X-ray spectroscopy of specially manufactured injection specimens. In the flow line region, traditional lamellar flakes were randomly oriented, while 3D flakes exhibited a distinct and stable orientation. Based on these observations, flow and weld lines in a finished metal/polymer blend can be minimized by using 3D metal particles in place of lamellar flakes. We also investigated the effects of aluminum flake loading on weld and flow line visibility. At low loading, weld lines were clearly visible due to the lack of pigmentation in the front of the polymer flow. Conversely, high loading resulted in relatively high concentrations of pigment near the weld line area, reducing weld line visibility. These findings suggest that there is an optimum metal loading level where the visibility of flow and weld lines is minimized. 相似文献
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In this work, the mechanical strength and weld line morphology of injection molded polystyrene/poly(methyl methacrylate) (PS/PMMA) blends were investigated by scanning electron microscopy (SEM) and mechanical property test. The experimental results show that the tensile strength of PS/PMMA blends get greatly decreased due to the presence of the weld line. Although the tensile strength without the weld line of PS/PMMA (70/30) is much higher than that of the PS/PMMA (30/70) blend, their tensile strength with weld line shows reversed change. The viscosity ratio of dispersed phase over matrix is a very important parameter for control of weld‐line morphology of the immiscible polymer blend. In PS/PMMA (70/30) blend, the PMMA dispersed domains at the core of the weld line are spherically shaped, which is the same as bulk. While in the PS/PMMA (30/70) blend, the viscosity of the dispersed PS phase is lower than that of the PMMA matrix, the PS phase is absent at the weld line, and PS particles are highly oriented parallel to the weld line, which is a stress concentrator. This is why weld line strength of PS/PMMA (30/70) is lower than that of PS/PMMA (70/30) blend. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1856–1865, 2002; DOI 10.1002/app.10450 相似文献
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The effects of the processing parameters on the weld‐line mechanical properties of polystyrene (PS) and polycarbonate (PC) were investigated. PS was very sensitive to the presence of a weld line, showing property reductions of up to 70%. However, this sensitivity was mainly connected to the surface notch at the weld line. When this notch was removed, behavior close to that of unwelded specimens was obtained. The injection temperature was the main processing parameter because it affected the macromolecular diffusion speed and, therefore, influenced the weld quality. A direct relationship between the distance of molecular diffusion and the fracture mechanism was established. PC had a low weld‐line sensitivity, despite being an amorphous polymer like PS. The difference between these materials was connected to the different sizes of the surface defects and to the different entanglement densities, which influenced the relaxation time and the global behavior (brittle–ductile). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 644–650, 2004 相似文献