Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Synthesis and properties of novel copolymers of poly(ether ketone diphenyl ketone ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

New monomers, 4,4′‐bis(4‐phenoxybenzoyl)diphenyl (BPOBDP) and N,N′‐bis(4‐phenoxybenzoyl)?4,4′‐diaminodiphenyl ether (BPBDAE), were conveniently synthesized via simple synthetic procedures from readily available materials. Novel copolymers of poly(ether ketone diphenyl ketone ether ketone ketone) (PEKDKEKK) and poly(ether amide ether amide ether ketone ketone) (PEAEAEKK) were synthesized by electrophilic Friedel‐Crafts solution copolycondensation of isophthaloyl chloride (IPC) with a mixture of BPOBDP and BPBDAE, over a wide range of BPOBDP/BPBDAE molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The copolymers obtained were characterized by different physico‐chemical techniques. The copolymers with 10–40 mol% BPBDAE are semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide and diphenyl linkages in the main chains. The copolymers IV and V with 30–40 mol% BPBDAE had not only high T_gs of 185–188°C, but also moderate T_ms of 326–330°C, having good potential for the melt processing. The copolymers IV and V had tensile strengths of 101.7–102.3 MPa, Young's moduli of 2.19–2.42 GPa, and elongations at break of 13.2–16.6% and exhibited high thermal stability and excellent resistance to organic solvents. POLYM. ENG. SCI., 54:1757–1764, 2014. © 2013 Society of Plastics Engineers     

Synthesis and characterization of poly(ether amide ether ketone)/poly(ether ketone ketone) copolymers

A new monomer, N,N′‐bis(4‐phenoxybenzoyl)‐m‐phenylenediamine (BPPD), was prepared by condensation of m‐phenylenediamine with 4‐phenoxybenzoyl chloride in N,N‐dimethylacetamide (DMAc). A series of novel poly(ether amide ether ketone) (PEAEK)/poly(ether ketone ketone) (PEKK) copolymers were synthesized by the electrophilic Friedel‐Crafts solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of diphenyl ether (DPE) and BPPD, over a wide range of DPE/BPPD molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The influence of reaction conditions on the preparation of copolymers was examined. The copolymers obtained were characterized by different physicochemical techniques. The copolymers with 10–25 mol % BPPD were semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide linkages in the main chains. The copolymers III and IV with 20–25 mol % BPPD had not only high T_gs of 184–188°C, but also moderate T_ms of 323–344°C, having good potential for the melt processing. The copolymers III and IV had tensile strengths of 103.7–105.3 MPa, Young's moduli of 3.04–3.11 GPa, and elongations at break of 8–9% and exhibited outstanding thermal stability and good resistance to organic solvents. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of organic soluble semicrystalline poly(aryl ether ketone)s copolymers containing phthalazinone moieties

A series of poly(aryl ether ketone)s (PAEK) copolymers containing phthalazinone moieties were synthesized by modest polycondensation reaction from 4‐(4‐hydroxyl‐phenyl)‐(2H)‐phthalazin‐1‐one (DHPZ), hydroquinone (HQ), and 1,4‐bis(4‐fluorobenzoyl)benzene (BFBB). The T_g values of these copolymers ranged from 168 to 235°C, and the crystalline melting temperatures varied from 285 to 352°C. By introducing phthalazinone moieties into the main chain, the solubility of these copolymers was improved in some common polar organic solvents, such as chloroform (CHCl₃), N‐methyl‐2‐pyrrolidinone (NMP), nitrobenzene (NB) and so on. The values of 5% weight loss temperatures were all higher than 510°C in nitrogen. The crystal structures of these copolymers were determined by wide‐angle X‐ray diffraction (WAXD), which revealed that they were semicrystalline in nature, and the crystal structure of these copolymers was orthorhombic, equal to poly(ether ether ketone ketone)s. As phthalazinone content in the backbone varied from 0 to 40 mol % (mole percent), the cell parameters of these copolymers including the a, b, and c axes lengths ranged from 7.76 to 7.99 Å, 6.00 to 6.14 Å, and 10.10 to 10.19 Å, respectively. The degree of crystallinity (via differential scanning calorimetry) decreased from 37.70% to 16.14% simultaneously. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1744–1753, 2007     

Properties and crystallization kinetics of poly(ether ether ketone)‐co‐poly(ether ether ketone ketone) block copolymers

A series of block copolymers composed of poly(ether ether ketone) (PEEK) and poly(ether ether ketone ketone) (PEEKK) components were prepared from their corresponding oligomers via a nucleophlilic aromatic substitution reaction. Various properties of the copolymers were investigated with differential scanning calorimetry (DSC) and a tensile testing machine. The results show that the copolymers exhibited no phase separation and that the relationship between the glass‐transition temperature (T_g) and the compositions of the copolymers approximately followed the formula T_g = T_g1X₁ + T_g2X₂, where T_g1 and T_g2 are the glass‐transition‐temperature values of PEEK and PEEKK, respectively, and X₁ and X₂ are the corresponding molar fractions of the PEEK and PEEKK segments in the copolymers, respectively. These copolymers showed good tensile properties. The crystallization kinetics of the copolymers were studied. The Avrami equation was used to describe the isothermal crystallization process. The nonisothermal crystallization was described by modified Avrami analysis by Jeziorny and by a combination of the Avrami and Ozawa equations. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1652–1658, 2005     

Synthesis and characterization of poly(ether ketone ketone) (PEKK)/sodium sulfonated poly(arylene ether ketone) (S‐PAEK) block copolymers

A series of well‐defined poly(ether ketone ketone) (PEKK)/sodium sulfonated poly(aryl ether ketone) (S‐PAEK) block copolymers of high molecular weights was prepared by direct nucleophilic polymerization of hydroquinone with sodium 5,5′‐carbonylbis(2‐fluorobenzene sulfonate) ( 1 ) and PEKK oligomer ( 2 ). Varying the ratio of 1 to 2 used in polymerization can be used to control the degree of polymer sulfonation, which correspondingly affects the polymer solubility in solvents. Increasing content of 1 in the copolymers, slightly decreases their thermal stability which is nevertheless thermally stable up to 400 °C. Two T_g values, or one broad T_g, were observed in the DSC measurements of the block copolymers, indicating the existence of phase separation, which was further proved by phase‐separated morphologies as shown in atomic force microscopy images. © 2001 Society of Chemical Industry     

Synthesis and thermotropic liquid‐crystalline behaviour of novel main‐chain poly(ether ether ketone ketone)s containing a lateral tert‐butyl group

The synthesis of novel poly(ether ether ketone ketone)s containing a lateral group via the random copolymerization of 4,4′‐biphenol, tert‐butylhydroquinone and 1,4‐bis(p‐fluorobenzoyl)benzene is described. The copolymers were characterized by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD) and polarized optical microscopy (POM) observation. The results showed that the thermotropic liquid‐crystalline properties were achieved in the copolymers containing 30 mol% and 50 mol% tert‐butylhydroquinone, which have relatively lower melting temperatures due to the copolymerization effect. Both the crystalline–liquid‐crystalline transition (T_m) and the liquid‐crystalline–isotropic phase transition (T_i) were observable in the DSC thermograms, while the biphenol‐based poly(aryl ether ketone) has only one melting transition. The hydroquinone‐based polymer was shown to be amorphous. Thermogravimetric analysis (TGA) results showed that these copolymers are all high‐temperature resistant with higher glass transition temperature between 147 and 149 °C, and higher decomposition temperature T_d in the range 480–520 °C. © 2000 Society of Chemical Industry     

Crystallization kinetics of novel poly(aryl ether ketone) copolymers containing 2,7‐naphthalene moieties

To increase the glass transition temperature (T_g) of poly(aryl ether ketone), and to decrease the melting temperature (T_m) and temperature of processing, a series of novel poly(aryl ether ketone)s with different contents of 2,7‐naphthalene moieties (PANEK) was synthesized. We focused on the influence of the naphthalene contents to the copolymer's crystallization. The crystallization kinetics of the copolymers was studied isothermally and nonisothermally by differential scanning calorimetry. In the study of isothermal crystallization kinetics, the Avrami equation was used to analyze the primary process of the crystallization. The study results of the crystallization of PANEK at cooling/heating rates ranging from 5 to 60°C/min under nonisothermal conditions are also reported. Both the Avrami equation and the modified Avrami–Ozawa equation were used to describe the nonisothermal crystallization kinetics of PANEK. The results show that the increase in the crystallization temperature and the content of 2,7‐naphthalene moieties will make the crystallization rate decrease, while the nucleation mechanism and the crystal growth of PANEK are not influenced by the increasing of the content of 2,7‐naphthalene moieties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2527–2536, 2006     

Synthesis and characterization of novel copolymers of poly(ether ketone ketone) and poly(ether ketone sulfone imide)

A new monomer containing sulfone and imide linkages, bis{4-[4-(p-phenoxyphenylsulfonylphenoxy)benzoyl]-1,2-benzenedioyl}-N,N,N′,N′-4,4′-diaminodiphenyl ether (BPSPBDADPE), was prepared by the Friedel–Crafts reaction of bis(4-chloroformyl-1,2-benzenedioyl)-N,N,N′,N′-4,4′-diaminodiphenyl ether with 4,4′-diphenoxydiphenyl sulfone. Novel copolymers of poly(ether ketone ketone) and poly(ether ketone sulfone imide) were synthesized by electrophilic Friedel–Crafts solution copolycondensation of terephthaloyl chloride with a mixture of DPE and BPSPBDADPE. The polymers were characterized by different physico-chemical techniques. The polymers with 10–25?mol% BPSPBDADPE are semicrystalline and had increased T _gs over commercially available PEEK and PEKK (70/30) due to the incorporation of sulfone and imide linkages in the main chains. The polymer IV with 25?mol% BPSPBDADPE had not only high T _g of 194?°C but also moderate T _m of 338?°C, having good potential for melt processing and exhibited high thermal stability and good resistance to common organic solvents.     

Synthesis and properties of poly(aryl ether ketone)s containing both biphenylene moieties and sulfone linkages in the main chain

Two monomers, 4,4′‐bis(4‐phenoxybenzoyl)biphenyl (BPOBBP) and 4,4′‐diphenoxydiphenyl sulfone (DPODPS), were conveniently synthesized via simple synthetic procedures from readily available materials. A series of novel poly(aryl ether ketone)s containing both biphenylene moieties and sulfone linkages in the main chain were synthesized by the modified electrophilic Friedel‐Crafts acylation copolycondensation of isophthaloyl chloride (IPC) with a mixture of BPOBBP and DPODPS, over a wide range of BPOBBP/DPODPS molar ratios. The resulting polymers were characterized by Fourier transform infrared spectroscopy (FT‐IR), wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA), etc. The results indicated that the copolymers with 30 to 35 mol% DPODPS were semicrystalline and had remarkably increased glass transition temperatures (T_gs) over the conventional poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK) due to the incorporation of biphenylene units and sulfone linkages in the main chain. The copolymers with 30 to 35 mol% DPODPS had not only high T_gs of 176 to 177°C, but also moderate melting temperatures (T_ms) of 334 to 337°C, having good potential for the melt processing. The semicrystalline copolymers II to V had tensile strengths of 99.8 to 103.1 MPa, Young's moduli of 2.26 to 2.79 GPa, and elongations at break of 16.8 to 26.5% and exhibited outstanding thermal stability and good resistance to organic solvents. POLYM. ENG. SCI., 55:2140–2147, 2015. © 2015 Society of Plastics Engineers     

Synthesis and characterization of organo‐soluble poly(ether ether ketone)s and poly(ether ether ketone ketone)s containing pendant pentadecyl chains

Poly(ether ether ketone)s and poly(ether ether ketone ketone)s containing pendant pentadecyl chains were synthesized by polycondensation of each of the two bisphenol monomers viz, 1,1,1‐[bis(4‐hydroxyphenyl)‐4′‐pentadecylphenyl]ethane and 1,1‐bis(4‐hydroxyphenyl)‐3‐pentadecyl cyclohexane with activated aromatic dihalides namely, 4,4′‐difluorobenzophenone, and 1,3‐bis(4‐fluorobenzoyl)benzene in a solvent mixture of N,N‐dimethylacetamide and toluene, in the presence of anhydrous potassium carbonate. Polymers were isolated as white fibrous materials with inherent viscosities and number average molecular weights in the range 0.70–1.27 dL g^?1 and 76,620–1,36,720, respectively. Poly(ether ether ketone)s and poly(ether ether ketone ketone)s were found to be soluble at room temperature in organic solvents such as chloroform, dichloromethane, tetrahydrofuran, and pyridine and could be cast into tough, transparent, and flexible films from their solutions in chloroform. Wide angle X‐ray diffraction patterns exhibited a broad halo at around 2θ = ～ 19° indicating that the polymers containing pentadecyl chains were amorphous in nature. In the small‐angle region, diffuse reflections of a typically layered structures resulting from the packing of pentadecyl side chains were observed. The temperature at 10% weight loss, obtained from TG curves, for poly(ether ether ketone)s and poly(ether ether ketone ketone)s were in the range 416–459°C, indicating their good thermal stability. A substantial drop in glass transition temperatures (68–78°C) was observed for poly(ether ether ketone)s and poly(ether ether ketone ketone)s due to “internal plasticization” effect of flexible pendant pentadecyl chains. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of poly(aryl ether sulfone ether ketone ketone) (PESEKK)

4,4′‐bis(Phenoxy)diphenyl sulfone (DPODPS) was synthesized by reaction of phenol with bis(4‐chlorophenyl) sulfone in tetramethylene sulfone in the presence of NaOH. Two poly(aryl ether sulfone ether ketone ketone)s (PESKKs) with high molecular weight were prepared by low temperature solution polycondensation of DPODPS and terephthaloyl chloride (TPC) or isophthaloyl chloride (IPC), respectively, in 1,2‐dichloroethane and in the presence of aluminum chloride (AlCl₃) and N‐methylpyrrolidone (NMP). The resulting polymers were characterized by various analytical techniques, such as FT‐IR, ¹H‐NMR, DSC, TG, and WAXD. The results show that the T_g and T_d of PESEKKs are much higher, but its T_m is lower than those of PEKK. The other results indicate that PESEKKs exhibit excellent thermostabilities at 300 ± 10°C. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 489–493, 2005     

Miscibility and phase behavior in blends containing random copolymers of poly(ether ether ketone) and phenolphthalein poly(ether ether ketone)

The miscibility and phase behavior of polysulfone (PSF) and poly(hydroxyether of bisphenol A) (phenoxy) with a series of copoly (ether ether ketone) (COPEEK), a random copolymer of poly(ether ether ketone) (PEEK), and phenolphthalein poly(ether ether ketone) (PEK-C) was studied using differential scanning calorimetry. A COPEEK copolymer containing 6 mol % ether ether ketone (EEK) repeat units is miscible with PSF, whereas copolymers containing 12mol % EEK and more are not. COPEEK copolymers containing 6 and 12 mol % EEK are completely miscible with phenoxy, but those containing 24 mol % EEK is partially miscible with phenoxy. Moreover, a copolymer containing 17 mol % EEK is partially miscible with phenoxy; the blends show two transitions in the midcomposition region and single transitions at either extreme. Two T_gs were observed for the 50/50 blend of phenoxy with the coplymer containing 17 mol % EEK, whereas a single composition-dependent T_g appeared for all the other compositions. An FTIR study revealed that there exist hydrogen-bonding interactions between phenoxy and the copolymers. The strengths of the hydrogen-bonding interactions in the blends of the COPEEK copolymers containing 6 and 12 mol % EEK are the same as that in the phenoxy/PEK-C blend. However, for the blends of copolymers containing 17, 24, and 28 mol % EEK, the hydrogen-bonding interactions become increasingly unfavorable and the self-association of the hydroxyl groups of phenoxy is preferable as the content of EEK units in the copolymer increases. The observed miscibility was interpreted qualitatively in terms of the mean-field approach. © 1996 John Wiley & Sons, Inc.     

Synthesis and characterization of poly(ether ketone ether ketone ketone)/poly(ether ether ketone ketone) copolymers containing naphthalene and pendant cyano groups

2,6‐Bis(β‐naphthoxy)benzonitrile (BNOBN) was synthesized by reaction of β‐naphthol with 2,6‐difluorobenzonitrile in N‐methyl‐2‐pyrrolidone (NMP) in the presence of KOH and K₂CO₃. Poly(ether ketone ether ketone ketone)(PEKEKK) /poly(ether ether ketone ketone) (PEEKK) copolymers containing naphthalene and pendant cyano groups were obtained by electrophilic Friedel‐Crafts polycondensation of terephthaloyl chloride (TPC) with varying mole proportions of 4,4′‐diphenoxybenzophenone (DPOBP) and 2,6‐bis(β‐naphthoxy)benzonitrile (BNOBN) using 1,2‐dichloroethane (DCE) as solvent and NMP as Lewis base in the presence of anhydrous AlCl₃. The resulting polymers were characterized by various analytical techniques, such as FTIR, DSC, TG, and WAXD. The results indicated that the crystallinity and melting temperature of the polymers decreased with increase in concentration of the BNOBN units in the polymer, the glass transition temperature of the polymers increased with increase in concentration of the BNOBN units in the polymer. Thermogravimetric studies showed that all the polymers were stable up to 536°C in N₂ atmosphere. The copolymers have good resistance to acidity, alkali, and organic solvents. Because of the melting temperature (T_m) depression with increase in the BNOBN content in the reaction system, the processability of the resultant coplymers could be effectively improved. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Physical and electrochemical behaviors of directly polymerized sulfonated poly(arylene ether ketone sulfone)s proton exchange membranes with different backbone structures

Sulfonated poly(ether ether ketone sulfone) (SPEEKS) and sulfonated poly(ether ether ketone ketone sulfone) (SPEEKKS) copolymers with different degree of sulfonation (DS) were synthesized by aromatic nucleophilic polycondensation of disodium 3,3′‐disulfonate‐4,4′‐dichloro‐diphenylsulfone (SDCDPS), tertbutylhydroquione, and 4,4′‐difluorobenzophenone or 1,4′‐bi(4‐fluorobenzoyl) benzene. Prepared sulfonated copolymers were characterized by Fourier transform infrared spectra, thermogravimetric analysis, and differential scanning calorimetry. The transmission electron microscope was used to investigate the microstructure of membranes. The different distance between two adjacent sulfonic groups in two series of membranes resulted in different physical and electrochemical properties between two kinds of membranes with the same DS. The proton conductivity, ionic exchange capacity and water uptake of SPEEKS membranes were higher than those of SPEEKKS membranes while the mechanical strength of SPEEKS membranes was lower than that of SPEEKKS membranes at the same DS. Moreover, the SPEEKKS membranes with DS equals to 0.8 showed a good combination of a high proton conductivity (0.046 S/cm at 25°C, 0.061 S/cm at 80°C), acceptable water uptake (33–65 wt %), excellent mechanical strength (tensile strength reached 49.7 MPa), and good thermal properties (T_g above 250°C, T_d5% above 300°C). It suggested that this could be a promising membrane for proton exchange membrane fuel cell application. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and properties of poly(ether ether ketone ketone)–poly(ether sulfone) block copolymers

Poly(ether ether ketone ketone)-poly(ether sulfone) (PEEKK/PES) block copolymers were prepared from the corresponding oligomers via a nucleophilic aromatic substitution reaction, and the M _n of the PEEKK segment was fixed at 12,000, while the M _n's of the PES segment ranged from 250 to 12,680. The different properties of the copolymers were investigated by differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), thermogravimetric analysis (TGA), and dynamic mechanical analysis (DMA). The results showed that the relationship between T_g and compositions of copolymers approximately followed the formula 1/T_g = W₂/T_g2. The PES content and the segment length of the copolymers had a significant influence on their melting points and crystallization behavior. The thermal properties and dynamic mechanical behavior of the copolymers were also studied. In the study of isothermal crystallization, the copolymers have the same nucleation mechanism and crystal growth as that of pure PEEKK. Owing to the introduction of the PES segment into the PEEKK main chain, it increases the free energy which forms the critical crystal nucleus and produces a resistant action to the whole crystallization process of the PEEKK segment. © 1996 John Wiley & Sons, Inc.     

Synthesis and properties of novel phosphorus‐containing poly(ether ether ketone ketone)s

A novel monomer, bis[4‐(4‐fluorobenzoyl)phenyl]phenylphosphine oxide, was synthesized through the reaction of bis(4‐chloroformylphenyl) phenyl phosphine oxide with fluorobenzene. Three poly(ether ether ketone ketone)s derived from bis[4‐(4‐fluorobenzoyl)phenyl]phenylphosphine oxide and different aromatic bisphenols were prepared by aromatic nucleophilic substitution reactions. The resulting polymers had inherent viscosities in the range of 0.55–0.73 dL/g. The structures of the poly(ether ether ketone ketone)s were characterized with Fourier transform infrared and ¹H‐NMR. Thermal analysis indicated that the glass‐transition temperatures of the poly(ether ether ketone ketone)s were higher than 200°C, and the 5% weight loss temperatures in nitrogen were higher than 463°C. All the polymers showed excellent solubility in polar solvents such as N‐methyl‐2‐pyrrolidone, dimethylformamide, and dimethylacetamide and could also be dissolved in chlorinated methane. The polymers afforded transparent and flexible films by solvent casting. Organic phosphorous moieties also imparted good flame‐retardancy to the polymers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and characterization of new aromatic poly(ether ketone)s

A general method for the preparation of aromatic poly(ether ketone)s containing amide, amide-imide, cyano, oxadiazole, and pyridazine moieties has been developed. Polymerization is based on a ketone-activated halide displacement from amide-, amide-, imide-, cyano-, oxadiazole-, or pyridazine-containing bis(4-fluorobenzoyl) moieties by bisphenoxides in a polar aprotic solvent. The bis(4-fluorobenzoyl) moieties were prepared by reaction of 4-fluorobenzoyl chloride with diphenoxy monomers containing amide, amide-imide, cyano, oxadiazole, or pyridazine groups under modified Friedel–Crafts conditions in methylene chloride. All of the polyether ketones prepared were amorphous and exhibited T_gs ranging from 134 to 218°C. In addition, films of the aromatic polyether ketones displayed good thermal stability and flexibility. The dielectric constants of the films were characterized as a function of relative humidity (RH). © 1995 John Wiley & Sons, Inc.     

Investigations of the practical routes,structure, and properties for poly(aryl ether ketone ketone) polymers

Different routes for preparing poly(aryl ether ketone)s (PEKKs) are presented and compared. The properties of PEKKs are related to the content of metaphenyl links in the molecular main chains, the molecular chain branching degree, the gelation content by molecular crosslinks, and, especially, the relative content of crystal form II to crystal form I of the PEKK polymorphism. When the molecular T/I ratio of 50/50 in the polymer chains is reached, the obtained PEKK has a lower melting point and gelation content (2% or so). The PEKKs prepared from the electronical substitution route (E route) often have a 0–30% content of crystal form II (relative to the mixed form I and form II), which is much more than that in PEKKs from the nucleophilic substitution route (N route, form II accounts for 0–20%). The relatively unstable crystal form II resulted in the unstable and difficultly predicted thermal properties of PEKKs. PEKKs from different routes provide samples with melting points from 360 to 397°C (T_m) and glassy transition temperatures (T_g) from 167 to 176°C and the equilibrium melting point of 411°C for para-PEKK, while the tensile strength of the homopolymer PEKK and copolymers of PEEKK (poly(aryl ether ether ketone ketone)–PEKK can reach 100 MPa prepared by the N route. The high T_g makes PEKK polymers practically useful while too high T_m and a very small difference between T_m and T_d (degradation temperature) produce obstacles to its wide application. The reaction mechanisms of both electrophilic and nucleophilic routes are investigated and discussed in detail. Results show that the molecular chain branched by solvents and monomers with many activated points may be partly reduced to some extent by the oligomer and extruding route. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67: 659–677, 1998     

Synthesis and properties of poly(aryl ether ketone ketone)/poly(aryl ether ether ketone ketone) copolymers with pendant cyano groups

2,6‐Diphenoxybenzonitrile (DPOBN) was synthesized by reaction of phenol with 2,6‐difluorobenzonitrile in N‐methyl‐2‐pyrrolidone in the presence of KOH and K₂CO₃. Poly(aryl ether ketone ketone)/poly(aryl ether ether ketone ketone) copolymers with pendant cyano groups were prepared by the Friedel–Crafts electrophilic substitution reaction of terephthaloyl chloride with varying mole proportions of diphenyl ether and DPOBN using 1,2‐dichloroethane as solvent and N‐methyl‐2‐pyrrolidone as Lewis base in the presence of anhydrous AlCl₃. The resulting polymers were characterized by various analytical techniques, such as FT‐IR, differential scanning calorimeter, thermal gravimetric analysis, and wide‐angle X‐ray diffraction. The crystallinity and melting temperature of the polymers were found to decrease with increase in concentration of the DPOBN units in the polymer. Thermogravimetric studies showed that all the polymers were stable up to 514°C in N₂ atmosphere. The glass transition temperature was found to increase with increase in concentration of the DPOBN units in the polymer when the molar ratios of DPOBN to DPE ranged from 10/90 to 30/70. The copolymers containing 30–40 mol % of the DPOBN units exhibit excellent thermostability at (350 ± 10)°C and have good resistance to acidity, alkali, and organic solvents. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3601–3606, 2007