Incorporation of hyperbranched polyamide‐functionalized graphene oxide into epoxy for improving interfacial and mechanical properties

The incorporation of hyperbranched polyamide‐functionalized graphene oxide (HPA‐GO) into epoxy was proposed to improve the interfacial and mechanical properties. Benefiting from improved dispersion and strengthened interfacial interaction, epoxy composites with HPA‐GO showed significant improvements in mechanical and thermomechanical properties at low GO loading. The interaction at the HPA‐GO/epoxy interface was investigated to confirm the occurrence of chemical bonding. Strong interfacial bonding improved the stress transfer and distribution of HPA‐GO/epoxy interface. Accordingly, the overall strength of epoxy composites was effectively improved on account of the uniform dispersion of HPA‐GO and interfacial chemical interaction between HPA‐GO and epoxy. Compared with neat epoxy resin, the inclusion of 0.10 wt% HPA‐GO led to 310.5 and 37.2% increase in impact strength and tensile strength, respectively. © 2019 Society of Chemical Industry     

Grafting of epoxy chains onto graphene oxide for epoxy composites with improved mechanical and thermal properties

Epoxy composites filled with both graphene oxide (GO) and diglycidyl ether of bisphenol-A functionalized GO (DGEBA–f–GO) sheets were prepared at different filler loading levels. The correlations between surface modification, morphology, dispersion/exfoliation and interfacial interaction of sheets and the corresponding mechanical and thermal properties of the composites were systematically investigated. The surface functionalization of DGEBA layer was found to effectively improve the compatibility and dispersion of GO sheets in epoxy matrix. The tensile test indicated that the DGEBA–f–GO/epoxy composites showed higher tensile modulus and strength than either the neat epoxy or the GO/epoxy composites. For epoxy composite with 0.25 wt% DGEBA–f–GO, the tensile modulus and strength increased from 3.15 ± 0.11 to 3.56 ± 0.08 GPa (∼13%) and 52.98 ± 5.82 to 92.94 ± 5.03 MPa (∼75%), respectively, compared to the neat epoxy resin. Furthermore, enhanced quasi-static fracture toughness (K_IC) was measured in case of the surface functionalization. The GO and DGEBA–f–GO at 0.25 wt% loading produced ∼26% and ∼41% improvements in K_IC values of epoxy composites, respectively. Fracture surface analysis revealed improved interfacial interaction between DGEBA–f–GO and matrix. Moreover, increased glass transition temperature and thermal stability of the DGEBA–f–GO/epoxy composites were also observed in the dynamic mechanical properties and thermo-gravimetric analysis compared to those of the GO/epoxy composites.     

Morphology,thermal and mechanical properties of epoxy adhesives containing well-dispersed graphene oxide

Graphene oxide (GO) is prepared and introduced into epoxy resins through a wet-transfer migration technique using a three-roll mill. The results of TEM, XRD and digital microscope observation show that good dispersion of GO is achieved without using any additives. The mechanical and thermal properties of GO/epoxy (GO/EP) adhesives are enhanced with GO incorporated. A 10.2% increase in Young's modulus and a 56.3% increase in elevated-temperature (120 °C) lap shear strength (LSS) was observed on addition of 1.0 wt% GO, compared to the neat epoxy adhesive. Increased glass transition temperature and improved thermal stability of the GO/EP adhesives are also observed in the DMA and TG analysis. Moreover, the toughness of the GO/EP adhesives is improved and much rougher fracture surface can be observed compared with the neat epoxy adhesive. No GO agglomeration can be observed in the SEM images of GO/EP adhesive with 1.0 wt% loading.     

Experimental assessment on potential for processiblity of carbon nanotubes/epoxy system used as nanocomposites

In this study, carboxylic acid functionalized carbon nanotubes (CNTs) were used to modify epoxy with intent to develop a nanocomposite matrix for hybrid multiscale composites combining benefits of nanoscale reinforcement with well‐established fibrous composites. CNTs were dispersed in epoxy by using high energy sonication, followed by the fabrication of epoxy/CNTs composites. The processibility of CNTs/epoxy systems was explored with respect to their dispersion state and viscosity. The dependences of viscosity, mechanical and thermomechanical properties of nanocomposite system on CNTs content were investigated. The dispersion quality and reagglomeration behavior of CNTs in epoxy and the capillary infiltration of continuous fiber with the epoxy/CNTs dispersion were characterized using optical microscope and capillary experiment. As compared with neat epoxy sample, the CNTs nanocomposites exhibit flexural strength of 126.5 MPa for 1 wt% CNTs content and impact strength of 28.9 kJ m^?2 for 0.1 wt% CNTs content, respectively. A CNTs loading of 0.1 wt% significantly improved the glass transition temperatures, T_g, of the nanocomposites. Scanning electron microscopy (SEM) was used to examine the fracture surface of the failed specimens. It is demonstrated that the properties of CNTs/epoxy system are dispersion‐dominated and interface sensitive. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Synthesis and properties of fluorinated graphene oxide bisphenol a epoxy nanocomposites

This study thoroughly studied the implements of fluorosilane modified graphene oxide (GO) on the mechanical, thermal, and water absorption properties of the epoxy composites built up by specific content of modified GO. Fluorosilane graphene oxide (GOSiF) was analyzed using Fourier transform infrared spectroscopy, thermogravimetric analysis, Raman spectroscopy, X‐ray photoelectron spectroscopy, and X‐ray diffractometer. The epoxy composites tensile and bending modulus were increased by 11.46% and 62.25% with 0.1 and 0.5 wt% GOSiF loading, respectively. The good interfacial interaction was observed between epoxy matrix and GOSiF nanosheets under scanning electron microscopy. The thermal stability increases with GOSiF loading. Epoxy composite with 0.3 wt% GOSiF shows 5 °C increases in the T_10%. The residual weight raised by 58.67% with 0.3 wt% GOSiF content. The water absorption study revealed small water uptake was obtained for all GOSiF composites. With 0.3 wt% loading of GOSiF, the maximum water content drops from 4.97% for neat epoxy to 1.98%. POLYM. ENG. SCI., 59:1250–1257 2019. © 2019 Society of Plastics Engineers     

Mechanical properties of carbon fiber composites modified with graphene oxide in the interphase

The surface topographies of carbon fibers treated by sizing agents with different graphene oxide (GO) content were investigated by scanning electron microscopy. The surface elements compositions of carbon fibers were determined by X‐ray photoelectron spectrometer. The interfacial properties of composites were studied by interfacial shear strength. The thermo‐mechanical properties of two typical specimens (CF‐G0 and CF‐G1 composites) were investigated by dynamic mechanical thermal analysis. The results showed the introduction of GO sheets on carbon fibers surfaces effectively improved the mechanical properties of carbon fibers/epoxy composites. POLYM. COMPOS., 38:2425–2432, 2017. © 2016 Society of Plastics Engineers     

Synthesis and characterization of hybrid materials based on graphene oxide and silica nanoparticles and their effect on the corrosion protection properties of epoxy resin coatings

This study focuses on the use of tetraethyl orthosilicate (TEOS) as a silica source to decorate the surface of graphene oxide (GO) nanosheets and the use of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (Z-6020) as a coupling agent through a one-step in-situ sol-gel process. The results of the Fourier transform infrared spectroscopy (FT-IR), UV-visible, X-ray diffraction analysis (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA) revealed that fine SiO₂ nanoparticles have successfully been synthesized on the basal plane of GO by covalent bonding. The dispersion of GO sheets and GO–SiO₂ nanohybrids within the epoxy matrix was studied using XRD and SEM techniques. Then, the effect of incorporating 0.1?wt% GO sheets and GO–SiO₂ nanohybrids on the corrosion protection and barrier performance of the epoxy coating was also investigated. The results showed that the incorporation of GO–SiO₂ into the epoxy matrix improved its thermal stability. The electrochemical impedance spectroscopy (EIS) test, potentiodynamic polarization and cathodic disbonding test showed that the corrosion protection performance was significantly enhanced by the incorporation of GO–SiO₂ hybrids into the epoxy resin compared to epoxy/GO and neat epoxy resin, respectively. The water contact angle (CA) results confirmed the reduction of the hydrophobic nature of the surface after the incorporation of GO–SiO₂ hybrids.     

Thermal and mechanical properties of liquid silicone rubber composites filled with functionalized graphene oxide

To improve the thermal and mechanical properties of liquid silicone rubber (LSR) for application, the graphene oxide (GO) was proposed to reinforce the LSR. The GO was functionalized with triethoxyvinylsilane (TEVS) by dehydration reaction to improve the dispersion and compatibility in the matrix. The structure of the functionalized graphene oxide (TEVS‐GO) was evaluated by Thermogravimetric analysis (TGA), Fourier transform infrared (FTIR) spectra, X‐ray diffraction (XRD), and energy dispersive X‐ray spectroscopy (EDX). It was found that the TEVS was successfully grafted on the surface of GO. The TEVS‐GO/LSR composites were prepared via in situ polymerization. The structure of the composites was verified by FTIR, XRD, and scanning electron microscopy (SEM). The thermal properties of the composites were characterized by TGA and thermal conductivity. The results showed that the 10% weight loss temperature (T₁₀) increased 16.0°C with only 0.3 wt % addition of TEVS‐GO and the thermal conductivity possessed a two‐fold increase, compared to the pure LSR. Furthermore, the mechanical properties were studied and results revealed that the TEVS‐GO/LSR composites with 0.3 wt % TEVS‐GO displayed a 2.3‐fold increase in tensile strength, a 2.79‐fold enhancement in tear strength, and a 1.97‐fold reinforcement in shear strength compared with the neat LSR. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42582.     

Hydrogen bond containing multiwalled carbon nanotubes in polyurethane composites

Introduction of hydrogen bonding sites onto multi‐walled carbon nanotubes (MWCNTs) included carboxylic acid, amide‐amine, and novel amide‐urea MWCNTs for the formation of homogenous polyurethane composites. Acid oxidation and subsequent derivatization introduced hydrogen bonding functionality onto MWCNTs to reveal the effect of surface functionalization on mechanical properties in a 45 wt% hard segment polyurethane matrix. Raman spectroscopy showed an increase in the D/G peak ratio, which indicated successful oxidation, and X‐ray photoelectron spectroscopy also revealed elemental compositions that supported each step of the functionalization strategy. Thermogravimetric analysis supported functionalization with an increase in percent weight loss for each functionalization, and the MWCNT surface functionalization determined pH‐dependent dispersibility. The nonfunctionalized MWCNT composites showed poor dispersion with transmission electron microscopy, and in sharp contrast, the functionalized composites displayed homogenous dispersions. Tensile testing revealed improved stress at break in the functionalized MWCNT composites at low loadings due to homogenous dispersion. POLYM. COMPOS., 37:1425–1434, 2016. © 2014 Society of Plastics Engineers     

Preparation and characterization of epoxy nanocomposites containing surface‐modified graphene oxide

A three‐step grafting procedure has been used to graft the epoxy monomers (DER332) and the curing agents (diamino diphenyl methane (DDM), onto graphene oxide (GO) surface. The surface modification of GO has been performed by grafting of Jeffamine D‐2000, followed with subsequent grafting of DER332 and DDM, respectively. Fourier transform spectroscopy and thermogravimetric analysis indicate successful surface modification. The resulting modified GO, that is, (DED)‐GO, can be well dispersed in the epoxy monomers. The epoxy nanocomposites containing different GO contents can then be prepared through curing processes. The dispersion of GO in the nanocomposites is characterized by transmission electron microscopy. It is found that the tensile strength and elongation at break of epoxy nanocomposite with only 0.2 wt % DED‐GO are increased by 30 and 16% as compared with the neat epoxy resin, respectively. Dynamic mechanical analysis results show that 62% increase in storage modulus and 26°C enhancement in the glass transition temperature of the nanocomposite have been achieved with the incorporation of only 0.2 wt % of DED‐GO into the epoxy. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40236.     

Preparation of epoxy composites with CTAB‐modified BN and MWCNTs

In this study, multi‐walled carbon nanotubes (MWCNTs) and boron nitride (BN) were functionalized with cetyltrimethylammonium bromide (CTAB) at both pH 5.5 and pH 11. These MWCNT‐CTAB and BN‐CTAB particles used to prepare the composites were dispersed in a bisphenol A (DGEBA)‐type epoxy resin (ER) system at room temperature. The TGA analysis showed that the BN composite can significantly improve the thermal stability of neat ER at temperatures above 400 °C. The curing degrees of the nanocomposites were calculated to be approximately the same values as neat ER using the Beer–Lambert law from FTIR spectra. The best electrical conductivity of the composites obtained was 3.10 × 10⁻³ S/cm for ER/MWCNT‐CTAB (pH 5.5). The surface hardness, Young's modulus, and tensile strength of the composites were examined. The surface hardness values of the ER/MWCNT‐CTAB composites were higher than those of the other composites. The composite morphology was characterized using X‐ray diffraction (XRD) and scanning electron microscopy (SEM). POLYM. COMPOS., 37:3423–3432, 2016. © 2015 Society of Plastics Engineers     

Epoxy/p‐phenylenediamine functionalized graphene oxide composites and evaluation of their fracture toughness and tensile properties

In an attempt to enhance the mechanical properties of epoxy/graphene‐based composites, the interface was engineered through the functionalization of graphene oxide (GO) sheets with p‐phenylenediamine; this resulted in p‐phenylenediamine functionalized graphene oxide (GO–pPDA). The morphology and chemical structure of the GO–pPDA sheets were studied by spectroscopic methods, thermal analysis, X‐ray diffraction, and transmission electron microscopy. The characterization results show the successful covalent functionalization of GO sheets through the formation of amide bonds. In addition, p‐phenylenediamine were polymerized on graphene sheets to form crystalline nanospheres; this resulted in a GO/poly(p‐phenylenediamine) hybrid. The mechanical properties of the epoxy/GO–pPDA composite were assessed. Although the Young's modulus showed improvement, more significant improvements were observed in the strength, fracture strain, and plane‐strain fracture toughness. These improvements were attributed to the unique microstructure and strong interface between GO–pPDA and the epoxy matrix. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43821.     

Amino functionalization of multiwalled carbon nanotubes by gamma ray irradiation and its epoxy composites

In this paper, γ‐ray radiation technique was utilized to simply functionalize multi‐walled carbon nanotube (MWCNT) with amino groups. The successful amino functionalization of MWCNTs (MWCNTs‐Am) was proven and the physicochemical properties of MWCNTs before and after radiation grafting modifications were characterized using FT‐IR, X‐ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The results indicated that the γ‐ray radiation had the visible effects on the surface properties of MWCNTs. The effects of various functionalized MWCNTs on morphological, thermal, and mechanical properties of an epoxy‐based nanocomposite system were investigated. Utilizing in situ polymerization, 1 wt% loading of MWCNT was used to prepare epoxy‐based nanocomposites. Compared to the neat epoxy system, nanocomposites prepared with MWCNT‐Am showed 13.0% increase in tensile strength, 20.0% increase in tensile modulus, and 24.1% increase in thermal decomposition temperature. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Microstructural,mechanical, and thermal characteristics of recycled cellulose fiber‐halloysite‐epoxy hybrid nanocomposites

Epoxy hybrid‐nanocomposites reinforced with recycled cellulose fibers (RCF) and halloysite nanotubes (HNTs) have been fabricated and investigated. The dispersion of HNTs was studied by synchrotron radiation diffraction (SRD) and transmission electron microscopy (TEM). The influences of RCF/HNTs dispersion on the mechanical properties and thermal properties of these composites have been characterized in terms of flexural strength, flexural modulus, fracture toughness, impact toughness, impact strength, and thermogravimetric analysis. The fracture surface morphology and toughness mechanisms were investigated by SEM. Results indicated that mechanical properties increased because of the addition of HNTs into the epoxy matrix. Flexural strength, flexural modulus, fracture toughness, and impact toughness increased by 20.8, 72.8, 56.5, and 25.0%, respectively, at 1 wt% HNTs load. The presence of RCF dramatically enhanced flexural strength, fracture toughness, impact strength, and impact toughness of the composites by 160%, 350%, 444%, and 263%, respectively. However, adding HNTs to RCF/epoxy showed only slight enhancements in flexural strength and fracture toughness. The inclusion of 5 wt% HNTs into RCF/epoxy ecocomposites increased the impact toughness by 27.6%. The presence of either HNTs or RCF accelerated the thermal degradation of neat epoxy. However, at high temperature, samples reinforced with RCF and HNTs displayed better thermal stability with increased char residue than neat resin. POLYM. COMPOS. 2012. © 2012 Society of Plastics Engineers     

Preparation and properties of dopamine reduced graphene oxide and its composites of epoxy

To improve the thermal and mechanical properties and further to expand its applications of epoxy in electronic packaging, reduced graphene oxide/epoxy composites have been successfully prepared, in which dopamine (DA) was used as reducing agent and modifier for graphene oxide (GO) to avoid the environmentally harmful reducing agents and address the problem of aggregation of graphene in composites. Further studies revealed that DA could effectively eliminate the labile oxygen functionality of GO and generate polydopamine functionalized graphene oxide (PDA‐GO) because DA would be oxidated and undergo the rearrangement and intermolecular cross‐linking reaction to produce polydopamine (PDA), which would improve the interfacial adhesion between GO and epoxy, and further be beneficial for the homogenous dispersion of GO in epoxy matrix. The effect of PDA‐GO on the thermal and mechanical properties of PDA‐GO/epoxy composites was also investigated, and the incorporation of PDA‐GO could increase the thermal conductivity, storage modulus, glass transition (T_g), and dielectric constant of epoxy. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39754.     

Functionalization of carbon nanotubes with (3‐glycidyloxypropyl)‐trimethoxysilane: Effect of wrapping on epoxy matrix nanocomposites

In this work, multiwalled carbon nanotubes (MWCNT), after previous oxidation, are functionalized with excess (3‐glycidyloxypropyl)trimethoxysilane (GLYMO) and used as reinforcement in epoxy matrix nanocomposites. Infrared, Raman, and energy‐dispersive X‐ray spectroscopies confirm the silanization of the MWCNT, while transmission electron microscopy images show that oxidized nanotubes presented less entanglement than pristine and silanized MWCNT. Thickening of the nanotubes is also observed after silanization, suggesting that the MWCNT are wrapped by siloxane chains. Field‐emission scanning electron microscopy reveals that oxidized nanotubes are better dispersed in the matrix, providing nanocomposites with better mechanical properties than those reinforced with pristine and silanized MWCNT. On the other hand, the glass transition temperature of the nanocomposite with 0.05 wt % MWCNT‐GLYMO increased by 14 °C compared to the neat epoxy resin, suggesting a strong matrix–nanotube adhesion. The functionalization of nanotubes using an excess amount of silane can thus favor the formation of an organosiloxane coating on the MWCNT, preventing its dispersion and contributing to poor mechanical properties of epoxy nanocomposites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44245.     

Effect of octa(aminopropyl) polyhedral oligomeric silsesquioxane (OapPOSS) functionalized graphene oxide on the mechanical,thermal, and hydrophobic properties of waterborne polyurethane composites

A novel graphene nanomaterial functionalized by octa(aminopropyl) polyhedral oligomeric silsesquioxane (OapPOSS) was synthesized and then confirmed by Fourier transform infrared spectroscopy, thermogravimetric analysis (TGA), Raman spectroscopy, X‐ray photoelectron spectroscopy, transmission electron microscopy, scanning electron microscopy with energy‐dispersive X‐ray spectroscopy (SEM EDX), atomic force microscopy, and X‐ray diffraction. The obtained functionalized graphene (OapPOSS‐GO) was used to reinforce waterborne polyurethane (WPU) to obtain OapPOSS‐GO/WPU nanocomposites by in situ polymerization. The thermal, mechanical, and hydrophobic properties of nanocomposites as well as the dispersion behavior of OapPOSS‐GO in the polymer were investigated by TGA, a tensile testing machine, water contact angle tests, and field emission SEM, respectively. Compared with GO/WPU and OapPOSS/WPU composites, the strong interfacial interaction between OapPOSS‐GO and the WPU matrix facilitates a much better dispersion and load transfer from the WPU matrix to the OapPOSS‐GO. It was found that the tensile strength of the OapPOSS‐GO/WPU composite film with 0.20 wt % OapPOSS‐GO exhibited a 2.5‐fold increase in tensile strength, compared with neat WPU. Better thermal stability and hydrophobicity of nanocomposites were also achieved by the addition of OapPOSS‐GO. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44440.     

Effect of flake size on thermal properties of graphene oxide/poly(methyl methacrylate) composites prepared via in situ polymerization

The effect of graphene oxide (GO) flake size on thermal properties of GO/poly(methyl methacrylate) (GO/PMMA) composites prepared via in situ polymerization was investigated. Two styles of GO sheets were synthesized from different sizes of graphite powders by modified Hummers' method and GO/PMMA composites with GO of different sizes were prepared via in situ polymerization. Transmission electron microscopy verified that GO sheets produced from large graphite powders was obviously larger than that from small graphite powders. The similar number of layers and disorder degree of two types of GO sheets were proved by X‐ray diffraction and Raman, respectively. X‐ray diffraction and scanning electron microscopy results of GO/composites proved the homogenous dispersion of both two types of GO sheets in polymer matrix. Dynamic mechanical analysis and thermogravimetric analysis results showed that large GO sheets exhibit better improvement than small GO sheets in thermal properties of the composites. Compared with neat PMMA, the glass transition temperature and decomposition temperature of the composites with large GO sheets (0.20 wt %) were increased by 15.9 and 25.9 °C, respectively. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46290.     

Synergistic effect of three‐dimensional multi‐walled carbon nanotube–graphene nanofiller in enhancing the mechanical and thermal properties of high‐performance silicone rubber

The homogeneous dispersion of nanofillers and filler–matrix interfacial interactions are important factors in the development of high‐performance polymer materials for various applications. In the present work, a simple solution‐mixing method was used to prepare multi‐walled carbon nanotube (MWCNT)–graphene (G) (3:1, 1:1, 1:3) hybrids followed by their characterization through wide‐angle X‐ray diffraction, transmission electron microscopy and thermogravimetric analyses. Subsequently, MWCNT–G (1:1) hybrid was used as reinforcing filler in the formation of silicone rubber (VMQ) nanocomposites by solution intercalation, and their morphology and properties were investigated. Our findings showed that MWCNT–G (0.75 wt%)/VMQ composite exhibited significant improvements in tensile strength (110%) and Young's modulus (137%) compared to neat VMQ. The thermal stability of MWCNT–G (1 wt%)/VMQ was maximally improved by 154 °C compared to neat VMQ. Differential scanning calorimetry demonstrated the maximum improvement of glass transition temperature (4 °C), crystallization temperature (8 °C) and melting temperature (5 °C) for MWCNT–G (1 wt%)/VMQ nanocomposite with respect to neat VMQ. Swelling measurements confirmed that the crosslink density and solvent resistance were a maximum for hybrid nanocomposites. Such improvements in the properties of MWCNT–G/VMQ nanocomposites could be attributed to a synergistic effect of the hybrid filler. © 2013 Society of Chemical Industry     

Enhanced dispersion of lignin in epoxy composites through hydration and mannich functionalization

Lignin was used as a biobased fill material to create epoxy composites. Lignin was incorporated into diglycidyl ether of bisphenol A–based epoxy using hydration and Mannich functionalization. The effects of chemical functionalization on the interfacial chemistry of lignin are examined, and the corresponding changes in materials properties are examined. Several types of lignin–epoxy composites were formed through dissolution of lignin in aliphatic amine. Lignin–amine solutions were modified through hydration and the Mannich reaction and were used to cure the epoxy. The resulting composites exhibited two‐phase microstructures containing lignin‐rich agglomerates. Thermomechanical properties were examined using dynamic mechanical analysis, differential scanning calorimetry, and fracture testing. Morphological and chemical changes were examined using scanning electron microscopy and Fourier transform infrared spectroscopy. The hydrated lignin samples showed similar glass transitions and mechanical properties to the neat epoxy samples. Interactions between water and the Mannich functionalized lignin decreased the glass transition temperature and mechanical properties of the highly hydrated Mannich reacted lignin samples because of a plasticization effect. Fracture testing was conducted on the samples and showed that the yield strength and elastic modulus were similar to the neat epoxy, but the fracture toughness decreased in the lignin‐containing specimen. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41263.