NOx Abatement by Catalytic Traps: On the Mechanism of NOx Trapping Under Automotive Conditions

NO _x adsorption was measured with a barium based NO_x storage catalyst at an engine bench equipped with a lean burn gasoline direct injection engine (GDI). In order to study the influence of gas phase NO₂ on the NO_x storage efficiency two different pre-catalysts were used: One with excellent NO oxidation activity to produce a high NO₂ concentration and another pre-catalyst without NO oxidation activity and therefore high NO concentration at the NO _x storage catalyst inlet. Both pre-catalyst had excellent HC and CO conversion efficiency and therefore the CO and HC concentration at the NO _x storage catalyst inlet was practically zero. No lean NO _x reduction was observed. Under that conditions, experiments with NO _x storage catalysts of different length show that a high NO₂ inlet concentration did not enhance the NO _x storage efficiency. Moreover, we observed reduction of NO₂ to NO over the NO_x storage catalyst. However, in presence of a high NO inlet concentration NO₂ formation was observed which may proceed parallel to NO _x storage.     

Model Studies of NOx Storage and Sulphur Deactivation of NOx Storage Catalysts

The storage of NO _x under lean conditions in model NO _x storage catalysts as well as the deactivation by sulphur have been studied. We find that NO₂ plays an important role in the storage mechanism as an oxidising agent. Two different mechanisms for this are discussed: the formation of surface peroxides and the oxidation of nitrites to nitrates. FTIR studies show that NO _x is stored as surface nitrates. The sulphur deactivation is found to be more severe when SO₂ is added during the rich phase than when SO₂ is added during the lean period. FTIR shows the formation of bulk sulphates both under lean and rich conditions.     

Kinetic modeling of storage and reduction with different reducing agents (CO, H2, and C2 H4) on a Pt–Ba/-Al2O3 catalyst in the presence of CO2 and H2O

In this paper a global reaction kinetic model is used to understand and describe the NO_x storage/reduction process in the presence of CO₂ and H₂O. Experiments have been performed in a packed bed reactor with a Pt–Ba/γ-Al₂O₃ powder catalyst (1 wt% Pt and 30 wt% Ba) with different lean/rich cycle timings at different temperatures (200, 250, and ) and using different reductants (H₂, CO, and C₂H₄). Model simulations and experimental results are compared. H₂O inhibits the NO oxidation capability of the catalyst and no NO₂ formation is observed. The rate of NO storage increases with temperature. The reduction of stored NO with H₂ is complete for all investigated temperatures. At temperatures above , the water gas shift (WGS) reaction takes place and H₂ acts as reductant instead of CO. At , CO and C₂H₄ are not able to completely regenerate the catalyst. At the higher temperatures, C₂H₄ is capable of reducing all the stored NO, although C₂H₄ poisons the Pt sites by carbon decomposition at . The model adequately describes the NO breakthrough profile during 100 min lean exposure as well as the subsequent release and reduction of the stored NO. Further, the model is capable of simulating transient reactor experiments with 240 s lean and 60 s rich cycle timings.     

Transient Surface Processes of Storage and Conversion of NOx Species on Pt–Me/Al2O3 Catalysts (Me = Ba,Ce, Cu)

The transient reactivity and surface phenomena of storage and conversion of NO _x species on Pt(1%)–Me/Al₂O₃ catalysts, where Me = Ba, Ce and Cu, were studied by the RWF (rectangular wavefront) method. The Me component has a relevant influence on the processes of surface storage and transformation. The reduction of NO _x by propene in the presence of oxygen is promoted by adding Cu to a Pt/Al₂O₃ catalyst, while cerium promotes transient conversion of NO in the absence of propene, but inhibits the reduction of NO _x in the presence of propene. Copper is suggested to be a promising element to add together with Ba for new NO _x storage-reduction catalysts due to its capacity to act both as a storage element and as promoter for NO _x reduction.     

Effects of Lean/Rich Timing and Nature of Reductant on the Performance of a NOx Trap Catalyst

A NO _x trap catalyst was studied in a laboratory reactor under simulated diesel passenger car conditions. The effects of lean/rich duration and the nature of reductant are investigated. At 300°C, the average NO _x conversion decreases with increasing lean duration; conversely the NO _x conversion increases with increasing rich duration. The NO _x conversion at this temperature was found to be a direct function of reaction stoichiometry. That is, the quantity of trapped NO _x under lean conditions must be balanced by the quantity of reductant during the rich trap regeneration step. At extreme temperatures, other factors, reaction kinetics (at lower temperatures) and NO _x storage capacity (at higher temperatures), dominate the NO _x conversion process. Overall, carbon monoxide was found to be the most effective reductant. Hydrocarbon, e.g., C₃H₆, is effective at higher temperatures (T>350°C), while H₂ is more efficient than other reductants at low temperatures (T<200°C). The individual steps of the NO _x conversion process are discussed.     

Reduction of NOx Stored at Low Temperatures on a NOx Adsorbing Catalyst

Isothermal storage and reduction of NO₂ with CO, C₃H₆ and H₂ as reducing agents on a lean NO _x adsorber was investigated by temperature programmed desorption (TPD) and temperature programmed reduction (TPR) studies. The reduction of NO _x was clearly favoured with H₂ as reducing agent. Carbon monoxide and C₃H₆ showed fairly low reduction of NO _x . The NO _x reduction at low temperatures with H₂ as reducing agent was found to be effective, clearly much more effective than for CO.     

An Investigation of Catalysts for the On Board Synthesis of NH3. A Possible Route to Low Temperature NOx Reduction for Lean-Burn Engines

Platinum group metal catalysts have been investigated for the formation of NH₃ from NO + H₂ at low temperatures in the absence and presence of CO. Although CO inhibits the formation of NH₃, substantial amounts are still observed with a Pt catalyst. By combining Pt with a support (ceria–zirconia) that has low temperature NO_x storage characteristics it has been shown in transient experiments that NH₃ can be formed and stored in situ under rich conditions, and may then be used to reduce NO_x under lean burn conditions.     

Catalytic reduction of NH4NO3 by NO: Effects of solid acids and implications for low temperature DeNOx processes

Ammonium nitrate is thermally stable below 250 °C and could potentially deactivate low temperature NO_x reduction catalysts by blocking active sites. It is shown that NO reduces neat NH₄NO₃ above its 170 °C melting point, while acidic solids catalyze this reaction even at temperatures below 100 °C. NO₂, a product of the reduction, can dimerize and then dissociate in molten NH₄NO₃ to NO⁺ + NO₃⁻, and may be stabilized within the melt as either an adduct or as HNO₂ formed from the hydrolysis of NO⁺ or N₂O₄. The other product of reduction, NH₄NO₂, readily decomposes at ≤100 °C to N₂ and H₂O, the desired end products of DeNO_x catalysis. A mechanism for the acid catalyzed reduction of NH₄NO₃ by NO is proposed, with HNO₃ as an intermediate. These findings indicate that the use of acidic catalysts or promoters in DeNO_x systems could help mitigate catalyst deactivation at low operating temperatures (<150 °C).     

Characterisation by TPR, XRD and NOx Storage Capacity Measurements of the Ageing by Thermal Treatment and SO2 Poisoning of a Pt/Ba/Al NOx-Trap Model Catalyst

The deactivation of a Pt/Ba/Al₂O₃ NO _x -trap model catalyst submitted to SO₂ treatment and/or thermal ageing at 800 °C was studied by H₂ temperature programmed reduction (TPR), X-ray diffraction (XRD) and NO _x storage capacity measurements.The X-ray diffractogram of the fresh sample exhibits peaks characteristic for barium carbonate. Thermal ageing leads to the decomposition of barium carbonate and to the formation of BaAl₂O₄. The TPR profile of the sulphated sample shows the presence of (i) surface aluminium sulphates, (ii) surface barium sulphates, (iii) bulk barium sulphates. The exposure to SO₂ after ageing leads to a small decrease of the surface barium-based sulphates, expected mainly as aluminate barium sulphates. This evolution can be attributed to a sintering of the storage material. TPR experiments also show that thermal treatment at 800 °C after the exposure to SO₂ involves the decomposition of aluminium surface sulphates to give mainly bulk barium sulphates, also pointed out by XRD. Thus, the thermal treatment at 800 °C leads to a stabilization of the sulphates.These results are in accordance with the NO _x storage capacity measurements. On non-sulphated catalysts, the treatment at 800 °C induces to a decrease of the NO _x storage capacity, showing that barium aluminate presents a lower NO _x storage capacity than barium carbonate. Sulphation strongly decreases the NO _x storage capacity of catalysts, whatever the initial thermal treatment, showing that barium sulphates inhibit the NO₂ adsorption. Moreover, the platinum activity for the NO to NO₂ oxidation is lowered by thermal treatments.     

Experimental results concerning the role of Pt,Rh, Ba,Ce and Al2O3 on NO x -storage catalyst behaviour

NO _x -storage catalysts (NSC) with varied washcoat compositions have been investigated experimentally under lean and rich conditions. Besides the fact that Ba and Rh are essential for NO _x -storage and -reduction, it was observed that Ba accelerates the NO-reduction and decreases NO-oxidation kinetics. It also turned out to be the promoting species regarding water gas shift reaction. The results revealed kinetic inhibition effects by CO, C₃H₆ and NO, being less pronounced with Ba in the washcoat. It is further shown that the cyclic NO_x-conversion of the NSC is mainly determined by the processes in the regeneration phase.     

Influence of the Storage Material on the Storage of NOx at Low Temperatures

The NO _x storage performance at low temperature (100–200 °C) has been studied for model NO _x storage catalysts. The catalysts were prepared by sequentially depositing support, metal oxide and platinum on ceramic monoliths. The support material consisted of acidic aluminium silicate, alumina or basic aluminium magnesium oxide, and the added metal oxide was either ceria or barium oxide. The NO _x conversion was evaluated under net-oxidising conditions with transients between lean and rich gas composition and the NO _x storage performance was studied by isothermal adsorption of NO₂ followed by temperature programmed desorption of adsorbed species. The maximum in NO _x storage capacity was observed at 100 °C for all samples studied. The Pt/BaO/Al₂O₃ catalyst stored about twice the amount of NO _x compared with the Pt/Al₂O₃ and Pt/CeO₂/Al₂O₃ samples. The storage capacity increased with increasing basicity of the support material, i.e. Pt/Al₂O₃·SiO₂ < Pt/Al₂O₃ < Pt/Al₂O₃ · MgO. Water did not significantly affect the NO _x storage performance for Pt/Al₂O₃ or Pt/BaO/Al₂O₃.     

Fundamental Investigations of Thermal Aging Phenomena of Model NOx Storage Systems

Investigations of the aging behavior induced by high temperatures coupled with oxidizing atmosphere of model NO _x storage systems Ba/Al₂O₃ and Ba/CeO₂ are reported in this paper. The samples were prepared, calcined and exposed to temperatures between 500 and 1000 °C in air for 12 h for thermal aging. Samples were characterized with XRD, HRSEM, DSC-TGA-MS and BET analyses. In XRD investigations of all model systems calcined at 500 °C for 2 h, the NO _x storage component was present in form of BaCO₃. The release of CO₂ as a result of the decarbonization of the NO _x storage component at increased temperatures was verified by thermogravimetric investigations. In the case of Ba/Al₂O₃, already during calcination a partial reaction of the NO _x storage component with Al₂O₃ resulting in the formation of barium aluminate was observed. In the model system Ba/CeO₂ the decomposition of the barium carbonate started above 780 °C and the formation of a barium cerium mixed oxide was observed. The presence of the barium containing NO _x storage component has a strong influence on the specific surface area of the model NO _x storage systems. The morphology and crystallite size of CeO₂ modified with the barium containing NO _x storage component exhibited distinct changes compared to the unmodified oxide. The NO _x storage efficiency determined by model gas tests of freshly prepared and engine aged model NO _x storage catalysts correlates well with the above described observations.     

Dynamics and selectivity of NOx reduction in NOx storage catalytic monolith

Several nitrogen compounds can be produced during the regeneration phase in periodically operated NO_x storage and reduction catalyst (NSRC) for conversion of automobile exhaust gases. Besides the main product N₂, also NO, N₂O, and NH₃ can be formed, depending on the regeneration phase length, temperature, and gas composition. This contribution focuses on experimental evaluation of the NO_x reduction dynamics and selectivity towards the main products (NO, N₂ and NH₃) within the short rich phase, and consequent development of the corresponding global reaction-kinetic model. An industrial NSRC monolith sample of PtRh/Ba/CeO₂/ -Al₂O₃ type is employed in nearly isothermal laboratory micro-reactor. The oxygen and NO_x storage/reduction experiments are performed in the temperature range 100–500 °C in the presence of CO₂ and H₂O, using H₂, CO and C₃H₆ as the reducing agents.The spatially distributed NSRC model developed earlier is extended by the following reactions: NH₃ is formed by the reaction of H₂ with NO_x and it can further react with oxygen and NO_x deposited on the catalyst surface, producing N₂. Considering this scheme with ammonia as an active intermediate of the NO_x reduction, a good agreement with experiments is obtained in terms of the NO_x reduction dynamics and selectivity. A reduction front travelling in the flow direction along the reactor is predicted, with the NH₃ maximum on the moving boundary. When the front reaches the reactor outlet, the NH₃ peak is observed in the exhaust gas. It is assumed that the ammonia formation during the NO_x reduction by CO and HCs at higher temperatures proceed via the water gas shift and steam reforming reactions producing hydrogen. It is further demonstrated that oxygen storage effects influence the dynamics of the stored NO_x reduction. The temperature dependences of the outlet ammonia peak delay and the selectivity towards NH₃ are correlated with the effective oxygen and NO_x storage capacity.     

Fundamental studies of NOx storage at low temperatures

A commercial NO_x storage catalyst (Pt, BaO and alumina containing) was investigated by temperature programmed desorption (TPD) experiments in the temperature range 100–400 °C. The catalyst stored a substantial amount of NO_x at 100 °C using NO + O₂. Nitrites or loosely bound NO species are suggested for this storage, since no NO was oxidised at this low temperature. In addition, the released NO_x during the temperature ramp consisted of mainly NO and at lower temperatures the NO₂ dissociation is limited. Water and CO₂ was found to decrease the storage substantially, 92% for the NO + O₂ adsorption at 100 °C. The total storage for 60 min using NO₂ + O₂ at 200 °C was similar when introducing CO₂ and H₂O. However, the initial total uptake of NO_x was decreased. Initially we probably formed loosely bound NO_x species, which likely are strongly influenced by water and CO₂. After longer time periods are barium nitrates probably formed and they can remove the carbonates by forming stable nitrates, thus resulting in the same total uptake of NO_x.     

Reduction of NOx over a NOx-Trap Catalyst and the Regeneration Behaviour of Adsorbed SO2

A conventional NO _x -trap catalyst containing platinum, rhodium, barium and lanthanum was conditioned with oxygen at 500°C, preloaded with NO under standard oxidising conditions and then subjected to regeneration with the reductants H₂, CO and C₃H₆, either alone or as a mixture. Hydrogen is the most efficient reductant in terms of NO _x conversion efficiency and reductant usage efficiency. There is a temperature optimum for CO between 300 and 400°C and a catalyst loading optimum (mols reductant added)/(mols NO _x adsorbed) between 1.5 and 3.0. The behaviour of the catalyst towards sulphur poisoning was examined in supplementary trials with the adsorption of SO₂ in the presence or absence of water vapour. When water is not present in both adsorption and reduction steps, very stable sulphates are formed, unattacked by reductants even at 1000°C. Sulfates are more easily reduced when water is present in the reductant mixture.     

Steam effect on NO x reduction over lean NO x trap Pt–BaO/Al2O3 model catalyst

The effect of steam on NO _x reduction over lean NO _x trap (LNT) Pt–Ba/Al₂O₃ and Pt/Al₂O₃ model catalysts was investigated with reaction protocols of rich steady-state followed by lean–rich cyclic operations using CO and C₃H₈ as reductants, respectively. Compared to dry atmosphere, steam promoted NO _x reduction; however, under rich conditions the primary reduction product was NH₃. The results of NO _x reduction and NH₃ selectivity versus temperature, combined with temperature programmed reduction of stored NO _x over Pt–BaO/Al₂O₃ suggest that steam causes NH₃ formation over Pt sites via reduction of NO _x by hydrogen that is generated via water gas shift for CO/steam, or via steam reforming for C₃H₈/steam. During the rich mode of lean–rich cyclic operation with lean–rich duration ratio of 60 /20 s, not only the feed NO, but also the stored NO _x contributed to NH₃ formation. The NH₃ formed under these conditions could be effectively trapped by a downstream bed of Co²⁺ exchanged Beta zeolite. When the cyclic operation was switched into lean mode at T < 450 °C, the trapped ammonia in turn participated in additional NO _x reduction, leading to improved NO _x storage efficiency.     

Influence of Activation and the HDS Reaction on the Structure of Magnesium Fluoride-Supported Ru Catalysts Derived from Ruthenium Chloride Hydrate

The effect of water and reductants (CO and H₂) on the decomposition of NO _x stored on BaO/Al₂O₃ at 300 °C has been investigated. Water eliminates the initial rapid total uptake of NO₂ but has little effect on the subsequent formation of nitrates that is accompanied by evolution of NO. Water hinders liberation of NO₂ and NO during temperature-programmed decomposition of stored NO _x . Both CO and H₂ lower the temperatures required for decomposition through reduction of NO₂ to NO and N₂ thus restricting NO₂ readsorption. The rate of reduction is lower with H₂ than with CO.     

Exceptional Activity for NOx Reduction at Low Temperatures Using Combinations of Hydrogen and Higher Hydrocarbons on Ag/Al2O3 Catalysts

The effect of the addition of hydrogen on the SCR of NO _x with a hydrocarbon reaction was investigated. It was found that hydrogen had a remarkable effect on the temperature range over which NO _x could be reduced during the SCR reaction with octane. Reduction of NO _x was initiated at as low a temperature as 100 °C and >95% NO _x conversion was achieved over a temperature range of 200–450 °C. Hydrogen has the effect of activating octane at lower temperatures and also promotes the oxidation of NO to NO₂ in the absence of hydrocarbon. Transient kinetic and in situ DRIFTS measurements indicated that hydrogen has a direct role in the reaction mechanism by either promoting the formation and storage of an organic C = N species which can then readily reduce NO _x and/or removing a species which acts as a poison to the SCR reaction at low temperatures.     

Synergic effect of Pd/γ-alumina and Cu/ZSM-5 on the performance of NO x storage reduction catalyst

NO _x reduction with a combination of catalysts, Pd catalyst, NO _x storage reduction (NSR) catalyst and Cu/ZSM-5 in turn, was investigated to elucidate for the high NO _x reduction activity of this catalyst combination under oxidative atmosphere with periodic deep rich operation. The catalytic activity was evaluated using the simulated exhaust gases with periodically fluctuation between oxidative and reductive atmospheres, and it was found that the NO _x reduction activity with this catalyst combination was apparently higher than that of the solely accumulation of these individual activities, which was caused by the additional synergic effect by this combination. The Pd catalyst upstream of the NSR catalyst improved NO _x storage ability by NO₂ formation under oxidative atmosphere. The stored NO _x was reduced to NH₃ on the NSR catalyst, and the generated NH₃ was adsorbed on Cu/ZSM-5 downstream of the NSR catalyst under the reductive atmosphere, and subsequently reacted with NO _x on the Cu/ZSM-5 under the oxidative atmosphere.