Preliminary thermal hydraulic safety analysis of water-cooled ceramic breeder blanket for CFETR

The Chinese fusion engineering test reactor (CFETR) was expected to bridge from the international thermonuclear experimental reactor (ITER) to the demonstration fusion reactor (DEMO). The water-cooled ceramic breeder (WCCB) blanket is one of the blanket candidates for CFETR. In this paper, preliminary thermal hydraulic safety analyses have been carried out using the system safety analysis code RELAP5 originally developed for light water fission reactors. The pulse operation and three typical loss of coolant accidents (LOCAs), namely, in-vessel LOCA, in-box LOCA, and ex-vessel LOCA, were simulated based on steady-state initialization. Simulation results show that important thermal hydraulic parameters, such as pressure and temperature can meet the design criterion which preliminarily verifies the feasibility of the WCCB blanket from the safety point of view.     

Updated neutronics analyses of a water cooled ceramic breeder blanket for the CFETR

The water cooled ceramic breeder (WCCB) blanket employing pressurized water as a coolant is one of the breeding blanket candidates for the China Fusion Engineering Test Reactor (CFETR).Some updating of neutronics analyses was needed,because there were changes in the neutronics performance of the blanket as several significant modifications and improvements have been adopted for the WCCB blanket,including the optimization of radial build-up and customized structure for each blanket module.A 22.5 degree toroidal symmetrical torus sector 3D neutronics model containing the updated design of the WCCB blanket modules was developed for the neutronics analyses.The tritium breeding capability,nuclear heating power,radiation damage,and decay heat were calculated by the MCNP and FISPACT code.The results show that the packing factor and 6Li enrichment of the breeder should both be no less than 0.8 to ensure tritium self-sufficiency.The nuclear heating power of the blanket under 200 MW fusion power reaches 201.23 MW.The displacement per atom per full power year (FPY) of the plasma-facing component and first wall reach 0.90 and 2.60,respectively.The peak H production rate reaches 150.79 appm/FPY and the peak He production reaches 29.09 appm/FPY in blanket module # 3.The total decay heat of the blanket modules is 2.64 MW at 1 s after shutdown and the average decay heat density can reach 11.09 kW m-3 at that time.The decay heat density of the blanket modules slowly decreases to lower than 10 W m-3 in more than ten years.     

Flow Distribution Analysis of Water-Cooled Solid Breeder Test Blanket Module

Blanket system is one of the most important systems in a fusion reactor, which plays an important role in heat removing, radiation shielding and tritium breeding. Water-cooled ceramic breeder (WCCB) blanket module (BM) is one of tritium breeding blanket module concepts for Chinese Fusion Engineering Testing Reactor. According to the preliminary design of WCCB BM, there are complicated cascade and parallel cooling channels, in which maybe exists the nonuniform distribution of flow rate, and resulting adverse effect on heat transfer and safety. In this paper, the whole model of one BM is built by thermal hydraulic analytical code named Relap 5 and the flow distribution issue of water-cooled solid breeder (WCSB) test blanket module (TBM) is analyzed. The systematic analysis results show that the flow rate differences of most parts of the WCSB TBM are less than 4 % in a steady state. Start-up, operational transient and loss of flow accident are also studied, and flow instability in these transient cases is found and needs for further analysis. Three dimensional local model of First Wall is also built by CFX, to investigate flow characteristics at partial WCSB TBM, which shows that flow distribution calculated by CFX is consistent with the results from the thermal hydraulic analytical code. Both of the results of the steady state and transient analysis show that the thermal hydraulic analytical code is appropriate in analyzing the flow distribution and transient issue from the systematic view.     

双冷嬗变包层第一壁热工水力特性数值模拟研究

利用CFX程序对聚变驱动次临界堆嬗变包层第一壁在水冷条件下的热工水力特性进行数值模拟和分析。计算选用PWR典型工况下的水,取嬗变包层第一壁的局部模型,考虑了流固热耦合,重点计算分析了在不同壁面热流密度和冷却剂流速条件下冷却剂温度、压降及结构材料最高温度的分布。计算结果显示,当水的入口流速为1～5m/s时,结构材料的最高温度较使用典型工况下的氦气作冷却剂时低16～91K,同时结构材料最大温差降低了12.2%～49.5%。结果表明：水可较好地满足稳态工况下第一壁的换热要求。     

Analysis of Time-Dependent Tritium Breeding Capability of Water Cooled Ceramic Breeder Blanket for CFETR

Attaining tritium self-sufficiency is an important mission for the Chinese Fusion Engineering Testing Reactor(CFETR) operating on a Deuterium-Tritium(D-T) fuel cycle. It is necessary to study the tritium breeding ratio(TBR) and breeding tritium inventory variation with operation time so as to provide an accurate data for dynamic modeling and analysis of the tritium fuel cycle. A water cooled ceramic breeder(WCCB) blanket is one candidate of blanket concepts for the CFETR. Based on the detailed 3D neutronics model of CFETR with the WCCB blanket,the time-dependent TBR and tritium surplus were evaluated by a coupling calculation of the Monte Carlo N-Particle Transport Code(MCNP) and the fusion activation code FISPACT-2007.The results indicated that the TBR and tritium surplus of the WCCB blanket were a function of operation time and fusion power due to the Li consumption in breeder and material activation.In addition, by comparison with the results calculated by using the 3D neutronics model and employing the transfer factor constant from 1D to 3D, it is noted that 1D analysis leads to an over-estimation for the time-dependent tritium breeding capability when fusion power is larger than 1000 MW.     

Comparative studies for two different orientations of pebble bed in an HCCB blanket

The Indian Test Blanket Module(TBM) program in ITER is one of the major steps in its fusion reactor program towards DEMO and the future fusion power reactor vision. Research and development(RD) is focused on two types of breeding blanket concepts: lead–lithium ceramic breeder(LLCB) and helium-cooled ceramic breeder(HCCB) blanket systems for the DEMO reactor. As part of the ITER-TBM program, the LLCB concept will be tested in one-half of ITER port no. 2, whose materials and technologies will be tested during ITER operation. The HCCB concept is a variant of the solid breeder blanket, which is presently part of our domestic RD program for DEMO relevant technology development. In the HCCB concept Li_2TiO_3 and beryllium are used as the tritium breeder and neutron multiplier, respectively, in the form of a packed bed having edge-on configuration with reduced activation ferritic martensitic steel as the structural material. In this paper two design schemes, mainly two different orientations of pebble beds, are discussed. In the current concept(case-1), the ceramic breeder beds are kept horizontal in the toroidal–radial direction. Due to gravity, the pebbles may settle down at the bottom and create a finite gap between the pebbles and the top cooling plate, which will affect the heat transfer between them. In the alternate design concept(case-2), the pebble bed is vertically(poloidal–radial) orientated where the side plates act as cooling plates instead of top and bottom plates. These two design variants are analyzed analytically and 2 D thermal-hydraulic simulation studies are carried out with ANSYS, using the heat loads obtained from neutronic calculations.Based on the analysis the performance is compared and details of the thermal and radiative heat transfer studies are also discussed in this paper.     

R&D status on Water Cooled Ceramic Breeder Blanket Technology

Japan Atomic Energy Agency (JAEA) is performing the development of a Water Cooled Ceramic Breeder (WCCB) Test Blanket Module (TBM) as one of the most important steps toward DEMO blanket. Regarding the blanket module fabrication technology development using F82H, the fabrication of a real scale mockup of the back wall of TBM was completed. In the design activity of the TBM, electromagnetic analysis under plasma disruption events and thermo-mechanical analysis under steady state and transient state of tokamak operation have been performed and showed bright prospect toward design justification. Regarding the development of advanced breeder and multiplier pebbles for DEMO blanket, fabrication technology development of Li rich Li₂TiO₃ pebble and BeTi pebble was performed. Regarding the research activity on the evaluation of tritium generation performance, the evaluation of tritium production and recovery test using D-T neutron in the Fusion Neutronics Source (FNS) facility has been performed. This paper overviews the recent achievements of the development of the WCCB Blanket in JAEA.     

Thermal and stability considerations for a supercritical water-cooled fast reactor with downward-flow channels during power-raising phase of plant startup

This paper describes study on the procedure of raising the reactor thermal power and the reactor coolant flow rate during the power-raising phase of plant startup for the supercritical water-cooled fast reactor (SWFR), which is selected as one of the Generation IV reactor concepts. Since part of the seed fuel assemblies and all the blanket fuel assemblies of the SWFR are cooled by downward flow, the feedwater from the reactor vessel inlet nozzle to the mixing plenum located below the core is distributed among these fuel assemblies and the downcomer. The flow rate distribution as the function of both the reactor thermal power and the feedwater flow rate, which are the design parameters for the power-raising phase, is obtained by the thermal hydraulic calculations. Based on the flow rate distribution, thermal analyses and thermal-hydraulic stability analyses are carried out in order to obtain the available region of the reactor thermal power and the feedwater flow rate for the power-raising phase. The criteria for the “available” region are the maximum cladding surface temperature (MCST) and the decay ratio of thermal-hydraulic stability in three “hot” channels; two seed assemblies with upward/downward flow and a blanket assembly. The effects of various heat transfer correlations and axial power distributions are also studied.     

Characterization of heat transfer and temperature distributions in an electrically heated model of an LMFBR blanket assembly

This paper describes results of an experimental program to reduce uncertainties associated with the thermal-hydraulic design and analysis of LMFBR blanket assemblies. These assemblies differ significantly from fuel assemblies in design detail and operating conditions. In blanket assemblies, heat transfer occurs over a wide range of complex operating conditions. The range and complexity of conditions are the result of flux and power gradients which are an inherent feature of the blanket region and the power generation level in an assembly which can vary from 20 kW to 2 MW. To provide effective cooling of all assemblies and economical operation, coolant is metered to groups of assemblies in proportion to their ultimate power level. As a result, the assembly flow can be in the laminar, transition or turbulent range. Because of the wide range of heat generation rates and the range of coolant flow velocities, heat transfer from rods to coolant may take place in the forced, natural or mixed convection mode. Under low flow conditions, buoyancy affects the flow pattern in the bundle, and thus, alters the temperature distribution. The complexities are further compounded since, in addition to temperature gradients within an assembly, there are also significant temperature differences between adjacent assemblies. This results in heat transfer by conduction between adjacent assemblies, which tends to further distort flow and temperature patterns.Since these effects cannot be accurately predicted analytically, full-size radial blanket assembly heat transfer tests are being conducted using electrically heated fuel rod simulators in flowing sodium. A 61-rod electrically heated radial blanket assembly mockup of prototypic dimensions was designed, constructed and installed in a 200 gpm (45 m³/hr) sodium test loop.Heat transfer tests are being conducted over a wide range of power and sodium flow rates with this full-scale, vertical, electrical-resistance-heated rod bundle. The rod bundle is extensively instrumented by thermocouples located at six distinct elevations in the wire wrap and inside the heater cladding. Tests were conducted covering the flow range from fully turbulent to fully laminar with approximately constant power-to-flow ratio. The power input patterns included across bundle gradients of 2.8 to 1 and 2.0 to 1 maximum to minimum, uniform power input to all rods and a dished distribution with low power in the central row and high power in the two rows of rods adjacent to the duct walls.The test program provided experimentally measured axial and transverse temperature profiles for the test model over a range of anticipated plant operating conditions. The data were used to (a) determine the effect of Reynolds Number, power gradients and power-to-flow ratio on transverse and axial temperature profiles and particularly on peak and peripheral channel temperatures; (b) determine the effect of inter-assembly heat transfer on peak temperatures and temperature distributions; and (c) determine the effect of buoyancy on temperature profiles.     

Design analysis of core assemblies for supercritical pressure conditions

The increase of steam parameters to supercritical conditions could reduce the power generating costs of light water reactors significantly [Proceedings of SCR-2000 (2000) 1]. Core assemblies, however, will differ from current BWR or PWR design. In this context, this paper summarizes the main results related to a thermal-hydraulic design analysis of applicable fuel assemblies. Starting from a thorough literature survey on heat transfer of supercritical fluids, the current status indicates a large deficiency in the prediction of the heat transfer coefficient under reactor prototypical conditions. For the thermal-hydraulic design of such fuel assemblies the sub-channel analysis code Sub-channel Thermal-hydraulic Analysis in Fuel Assemblies under Supercritical conditions (STAFAS) has been developed, which will have a higher numerical efficiency compared to the conventional sub-channel analysis codes. The effect of several design parameters on the thermal-hydraulic behaviour in sub-channels has been investigated. Based on the results achieved so far, two fuel assembly configurations are recommended for further design analysis, i.e. a tight square lattice and a semi-tight hexagonal lattice.     

A test program on thermomechanical and thermal-hydraulic aspects of nuclear systems for magnetically confined fusion power reactors

The First Wall/Blanket/Shield Engineering Test Program (FW/B/S Program), is a broadly based program aimed at developing engineering technology for fusion. Roughly half of the program is devoted to thermo-mechanical and thermal-hydraulic testing. The facilities, test plans and general strategy for this part of the program are reviewed with emphasis on the electron beam facilities being used to apply surface heat loads to test heat rejection panels and on the generic issues in fusion blanket technology targeted for investigation and in particular, heat transfer from solid tritium breeding compounds.     

Activation and Environmental Aspects of In-Vacuum Vessel Components of CFETR

The water-cooled ceramic breeder(WCCB) blanket is one of the three candidates of China's Fusion Engineering Test Reactor(CFETR). The evaluation of the radioactivity and decay heat produced by neutrons for the in-vacuum vessel components is essential for the assessment of radioactive wastes and the safety of CFETR. The activation calculation of CFETR in-vacuum vessel components was carried out by using the Monte Carlo N-Particle Transport Code MCNP, IAEA Fusion Evaluated Nuclear Data Library FENDL2.1, and the nuclear inventory code FISPACT-2007 and corresponding EAF-2007 libraries. In these analyses, the three-dimensional(3-D) neutronics model was employed and the WCCB blanket, the divertor, and the shield were modeled in detail to provide the detailed spatial distribution of the neutron flux and energy spectra. Then the neutron flux, energy spectra and the materials specification were transferred to FISPACT for the activation calculation with an assumed irradiation scenario of CFETR. This paper presents the main results of the activation analysis to evaluate the radioactivity, the decay heat, the contact dose, and the waste classification of the radioactive materials. At the time of shutdown, the activity of the WCCB blanket is 1.88×10~(19)Bq and the specific activity, the decay heat and the contact dose rate are 1.7×10~(13)Bq/kg, 3.05 MW, and 2.0×10~3Sv/h respectively. After cooling for 100 years, 79%(4166.4 tons) radioactive wastes produced from the blanket, divertor,high temperature shield(HTS) and low temperature shield(LTS) need near surface disposal, while21%(1112.3 tons) need geological disposal. According to results of the contact dose rate, all the components of the blanket, divertor, HTS and LTS could potentially be recycled after shutdown by using advanced remote handling equipment. In addition, the selection of Eurofer97 or RAFM for the divertor is better than that of SS316 because SS316 makes the activity of the divertor-body keep at a relatively high level.     

Preliminary thermal-hydraulic and safety analysis of China DFLL-TBM system

China has proposed the dual-functional lithium-lead (DFLL) tritium breeding blanket concept for testing in ITER as a test blanket module (TBM), to demonstrate the technologies of tritium self-sufficiency, high-grade heat extraction and efficient electricity production which are needed for DEMO and fusion power plant. Safety assessment of the TBM and its auxiliary system should be conducted to deal with ITER safety issues directly caused by the TBM system failure during the design process. In this work, three potential initial events (PIEs) – in-vessel loss of helium (He) coolant and ex-vessel loss of He coolant and loss of flow without scram (LOFWS) – were analyzed for the TBM system with a modified version of the RELAP5/MOD3 code containing liquid lithium-lead eutectic (LiPb). The code also comprised an empirical expression for MHD pressure drop relevant to three-dimensional (3D) effect, the Lubarsky–Kaufman convective heat transfer correlation for LiPb flow and the Gnielinski convective heat transfer correlation for He flow. Since both LiPb and He serve as TBM coolants, the LiPb and He ancillary cooling systems were modeled to investigate the thermal-hydraulic characteristic of the TBM system and its influence on ITER safety under those accident conditions. The TBM components and the coolants flow within the TBM were simulated with one-dimensional heat structures and their associated hydrodynamic components. ITER enclosures including vacuum vessel (VV), port cell and TCWS vault were also covered in the model for accident analyses. Through this best estimate approach, the calculation indicated that the current design of DFLL-TBM and its auxiliary system meets the thermal-hydraulic and safety requirements from ITER.     

Conceptual design of a water cooled breeder blanket for CFETR

China Fusion Engineering Test Reactor (CFETR) is an ITER-like superconducting tokamak reactor. Its major radius is 5.7 m, minor radius is 1.6 m and elongation ratio is 1.8. Its mission is to achieve 50–200 MW of fusion power, 30–50% of duty time factor, and tritium breeding ratio not less than 1.2 to ensure the self-sufficiency. As one of the breeding blanket candidates for CFETR, a water cooled breeder blanket with superheated steam is proposed and its conceptual design is being carried out. In this design, sub-cooling water at 265 °C under the pressure of 7 MPa is fed into cooling plates in breeding zone and is heated up to 285 °C with saturated steam generated, and then this steam is pre-superheated up to 310 °C in first wall (FW), final, the pre-superheated steam coming from several blankets is fed into the other one blanket to superheat again up to 517 °C. Due to low density of superheated steam, it has negligible impact on neutron absorption by coolant in FW so that the high energy neutrons entering into breeder zone moderated by water in cooling plate help enhance tritium breeding by ⁶Li(n,α)T reaction. Li₂TiO₃ pebbles and Be₁₂Ti pebbles are chosen as tritium breeder and neutron multiplier respectively, because Li₂TiO₃ and Be₁₂Ti are expected to have better chemical stability and compatibility with water in high temperature. However, Be₁₂Ti may lead to a reduction in tritium breeding ratio (TBR). Furthermore, a spot of sintered Be plate is used to improve neutron multiplying capacity in a multi-layer structure. As one alternative option, in spite of lower TBR, Pb is taken into account to replace Be plate in viewpoint of safety. In this contribution, study on neutronics and thermal design for a water cooled breeder blanket with superheated steam is reported.     

物理-热工耦合对超临界水堆系统特性的影响分析

物理-热工耦合是超临界水堆系统分析的关键问题之一。以日本超临界水冷热堆Super LWR的堆芯设计为例,借助Dragon编制中子截面数据库,建立双群中子扩散方程计算模块,联系同时建立的热工计算模块,得到超临界水堆的物理-热工耦合计算模型。通过对比稳态与瞬态工况下耦合前、后的热工工况,分析物理-热工耦合条件下的超临界水堆系统热工特性。结果表明：在稳态工况下,物理-热工耦合将导致内、外组件堆芯功率峰值沿轴向发生明显偏移,使得部分节点的包壳温度升高,但包壳最高温度降低;在瞬态工况下,物理-热工耦合将导致堆芯包壳最高温度的发生位置有所改变。发生给水加热丧失瞬态后,在某一时刻,外部组件的包壳最高温度将转而超过内部组件的包壳最高温度。可见,物理-热工耦合对包壳最高温度的大小和发生位置均可能产生明显影响。计算分析可为超临界水堆瞬态及安全分析提供相应理论参考。     

Dynamic thermal-hydraulic modelling of the EU DEMO HCPB breeding blanket cooling loops

A global, system-level thermal-hydraulic model of the EU DEMO tokamak fusion reactor is currently under development and implementation in a suitable software at Politecnico di Torino, including the relevant heat transfer and fluid dynamics phenomena, which affect the performance of the different cooling circuits and components and their integration in a consistent design. The model is based on an object-oriented approach using the Modelica language, which easily allows to preserve the high modularity required at this stage of the design. The first module of the global model will simulate the blanket cooling system and will be able to investigate different coolant options and different cooling schemes, to be adapted to the different blanket systems currently under development in the Breeding Blanket (BB) project. The paper presents the Helium-Cooled Pebble Bed (HCPB) module of the EU DEMO blanket cooling loops system model. The model is used to compare different schemes for the cooling of the different components of the HCPB BB, and to suggest improvements aimed at optimizing the pumping power required by the cooling system. The model is then used to analyse a pulsed scenario, characteristic of the EU DEMO operation.     

Thermal-hydraulic design of water-cooled pressure tube blanket for a fusion driven subcritical reactor

A Water-cooled Pressure Tube Energy production blanket (WPTE) for fusion driven subcritical reactor has been designed to achieve 3000 MW thermal power with self-sustaining tritium cycle. Pressurized water has great advantages in energy production; however the high pressure may cause some severe structural design issues. This paper proposes a new concept of water-cooled blanket. To solve the problem of the high pressure of the coolant, the pressure tube was adopted in the design and in the meantime, the thickness of the first wall can be significantly reduced as result of adopting pressure tube. The numerically simulating and calculating of temperature, stress distribution and flow analyses were carried out and the feasibility of using water as coolant was discussed. The results demonstrated the engineering feasibility of the water-cooled fusion–fission hybrid reactor blanket module.     

Cooling System Design Options for a Fusion Reactor

The objective of a fusion power reactor is to produce electricity safely and reliably. Accordingly, the design, objective of the heat transport system is to optimize power production, safety, and reliability. Such an optimization process, however, is constrained by many factors, including, among others: public safety, worker safety, steam cycle efficiency, reliability, and cost. As these factors impose conflicting requirements, there is a need to find an optimum design solution, i.e., one that satisfies all requirements, but not necessarily each requirement optimally. The SEAFP reactor study developed helium-cooled and water-cooled models for assessment purposes. Among other things, the current study demonstrates that neither model offers an optimum solution. Helium cooling offers a high steam cycle efficiency but poor reliability for the cooling of high heat flux components (divertor and first wall). Alternatively, water cooling offers a low steam cycle efficiency, but reasonable reliability for the cooling of such components. It is concluded that an optimum solution includes helium cooling of low heat flux components and water cooling of high heat flux components. Relative to the SEAFP helium model, this hybrid system enhances safety and reliability, while retaining the high steam cycle efficiency of that model.     

Neutronics Analysis of Water-Cooled Ceramic Breeder Blanket for CFETR

In order to investigate the nuclear response to the water-cooled ceramic breeder blanket models for CFETR, a detailed 3D neutronics model with 22.5otorus sector was developed based on the integrated geometry of CFETR, including heterogeneous WCCB blanket models,shield, divertor, vacuum vessel, toroidal and poloidal magnets, and ports. Using the Monte Carlo N-Particle Transport Code MCNP5 and IAEA Fusion Evaluated Nuclear Data Library FENDL2.1,the neutronics analyses were performed. The neutron wall loading, tritium breeding ratio, the nuclear heating, neutron-induced atomic displacement damage, and gas production were determined.The results indicate that the global TBR of no less than 1.2 will be a big challenge for the watercooled ceramic breeder blanket for CFETR.     

Investigation of the packing structure of pebble beds by DEM for CFETR WCCB

Li₂TiO₃/Be₁₂Ti mixed pebble beds with multi-sized particles are one of the potential candidates for the WCCB (water-cooled ceramic breeder blanket) of the CFETR (China Fusion Engineering Test Reactor). To meet the neutronics requirements of a WCCB, a study of the packing structure of the concerned pebble bed is necessary. In this paper, the discrete element method (DEM) is applied to produce a prototypical blanket pebble bed by directly simulating the contact state of each individual particle using basic interaction laws. According to the current simulation, the packing factor of a mono-sized pebble bed is 0.62–0.64, while the value will become more than 0.75 for Li₂TiO₃/Be₁₂Ti mixed breeding pebble bed with a diameter ratio of not less than 5 as well as an appropriate mixed volume ratio, and thus can meet the neutronics requirements.