Effect of YF3 on the phase stability and sinterability of hydroxyapatite—Partially stabilized zirconia composites

Pure hydroxyapatite (HA), HA and partially stabilized zirconia composites (PSZ) with YF₃ and HA–PSZ composite containing 5 wt% PSZ without YF₃ were sintered in air at 900 °C, 1100 °C and 1300 °C for 1 h. The reactions and transformation of the phases in the composites were determined by X-ray diffraction. All the composites with or without YF₃ showed desirable thermal stability below 1300 °C and besides various amounts of CaZrO₃, any amount of tri-calcium phosphate (TCP) was not observed. Above 1100 °C, composites with YF₃ showed higher thermal stability than the composites without YF₃. On the other hand, pure HA started to decompose and TCP was observed at 1300 °C. Composites with YF₃ showed improved thermal stability than the composite containing 5 wt% PSZ without YF₃ and pure HA at lower sintering temperatures such as 900 °C and 1100 °C. However, it was observed that the increasing amount of YF₃ addition caused negative effect on the thermal stability of the composites. 5ZHA composites with YF₃ showed the highest relative density among all of the composites with or without YF₃.     

High piezoelectric properties of BaTiO3-xLiF ceramics sintered at low temperatures

BaTiO₃-xLiF ceramics were prepared by a conventional sintering method using BaTiO₃ powder about 100 nm in diameter. The effects of LiF content (x) and sintering temperature on density, crystalline structure and electrical properties were investigated. A phase transition from tetragonal to orthorhombic symmetry appeared as sintering temperatures were raised from 1100 °C to 1200 °C or as LiF was added from 0 mol% to 3 mol%. BaTiO₃-6 mol% LiF ceramic sintered at 1000 °C exhibited a high relative density of 95.5%, which was comparable to that for pure BaTiO₃ sintered at 1250 °C. BaTiO₃-4 mol% LiF ceramic sintered at 1100 °C exhibited excellent properties with a piezoelectric constant d₃₃ = 270 pC/N and a planar electromechanical coupling coefficient k_p = 45%, because it is close to the phase transition point in addition to high density.     

Diametral strength testing of hydroxyapatites doped with yttrium and fluoride

Abstract

Abstract

This study aimed to investigate the diametral strength testing of hydroxyapatite (HA) doped with Y and fluoride with different compositions. Hydroxyapatites were synthesised by precipitation method and sintered at 900, 1100 and 1300°C for 1?h. High amounts of doping caused a decrease in relative densities of HAs. Higher sintering temperatures helped in increasing the relative densities. No second phases were observed by X-ray diffraction spectra of 2·5?mol.-%Y and 2·5?mol.-%F doped HA after the sintering at all temperatures. Trace amounts of β-tricalcium phosphate was found in 7·5?mol.-%Y and 2·5?mol.-%F doped HA sintered at 1100 and 1300°C. Diametral strength of doped HAs mostly enhanced with the addition of Y³⁺ and F^?. 2·5YFHA sintered at 1300°C had the highest diametral strength of 11·6?MPa with a relative density of 94·3% of theoretical density.     

The effects of sintering method on crystalline morphology and photoluminescent properties of BaY2ZnO5:Tb

This paper describes the effects of microwave assisted sintering on the crystalline morphology and photoluminescent properties of BaY₂ZnO₅ doped with 4 mol% Tb powder. For comparison, the properties of BaY₂ZnO₅:Tb powders sintered at 1250 °C in conventional furnace for 12 h were also investigated. X-ray powder diffraction analysis showed the enhanced crystallinity of orthorhombic BaY₂ZnO₅ without second phase or phases of starting materials as BaY₂ZnO₅:Tb powders sintered at 1250 °C in microwave furnace for 1 h. In the PL studies, the emission spectra of BaY₂ZnO₅:Tb powders excited at 237 nm exhibits a maximum peak assigned to ⁵D₄ → ⁷F₅ transition. In addition, the emission intensity of the prepared powder is slightly enhanced, compared to that sintered at 1250 °C/12 h in a conventional sintering furnace.     

Effects of CaTiO3 addition on the densification and microwave dielectric properties of BiSbO4 ceramics

In this study, the effects of CaTiO₃ addition on the sintering characteristics and microwave dielectric properties of BiSbO₄ were investigated. Pure BiSbO₄ achieved a sintered density of 8.46 g/cm³ at 1100 °C. The value of sintered density decreased with increasing CaTiO₃, and sintering at a temperature higher than 1100 °C led to a large weight loss (>2 wt%) caused by the volatile nature of the compound. Samples either sintered above 1100 °C or with a CaTiO₃ content exceeding 3 wt% showed poor densification. SEM micrographs revealed microstructures with bimodal grain size distribution. The size of the smaller grains ranged from 0.5 to 1.2 μm and that of the larger grains between 3 and 7 μm. The microwave dielectric properties of the (1−x) BiSbO_4−x CaTiO₃ ceramics are dependent both on the x value and on the sintering temperature. The 99.0 wt% BiSbO₄–1.0 wt% CaTiO₃ ceramic sintered at 1100 °C reported overall microwave dielectric properties that can be summarized as ε_r≈21.8, Q×f≈61,150 GHz, and τ_f≈−40.1 ppm/°C, all superior to those of the BiSbO₄ ceramics sintered with other additives.     

Thermal conductivity of combustion synthesized β-sialons

To the first time, thermal conductivities of spark plasma sintered β-sialons (Si₃Al₃O₃N₅) procured from combustion synthesis (CS) with no sintering additive were measured by the laser flash method at room temperature. A full densification occurred when these materials were sintered at 1600 °C with a simultaneous pressure of 50 MPa. XRD analyses indicated that single phase β-sialons were formed after SPS though the combustion synthesized β-sialon powders had considerable amounts of silicon impurities. Thermal conductivity values increased with sintering temperature and attained a maximum of 5.49 W m⁻¹ K⁻¹ for fully densified β-sialons sintered at 1700 °C for 10 min.     

Sintering,microstructure and conductivity of La2NiO4+δ ceramic

Microstructure and electrical conducting properties of La₂NiO_4+δ ceramic were investigated in the sintering temperature range 1200–1400 °C. The results demonstrate that the microstructure and electrical conducting properties of La₂NiO_4+δ ceramic are sensitive to sintering temperature. Compared with a progressive densification development with sintering temperature from 1200 to 1300 °C along with an insignificant change in grain size, there is an exaggerated grain growth in the specimens sintered at higher temperatures. Increasing sintering temperature from 1200 to 1300 °C resulted in an enhancement of electrical conducting properties. Further increase of sintering temperature exceeding 1300 °C reduced the electrical conducting properties. A close relation between the microstructure and electrical conducting properties was suggested for La₂NiO_4+δ ceramic. With respect to the electrical conducting properties, the preferred sintering temperature of La₂NiO_4+δ ceramic was ascertained to be 1300 °C. The specimen sintered at 1300 °C exhibits a generally uniform microstructure together with electrical conductivities of 76–95 S cm⁻¹ at 600–800 °C.     

Improvement of microstructural properties of 3Y-TZP materials by conventional and non-conventional sintering techniques

3 mol% Y₂O₃-stabilized zirconia nanopowders were fabricated using various sintering techniques; conventional sintering (CS) and non-conventional sintering such as microwave (MW) and pulsed electric current-assisted-sintering (PECS) at 1300 °C and 1400 °C. A considerable difference in the densification behaviour between conventional and non-conventional sintered specimens was observed. The MW materials attain a bulk density 99.4% theoretical density (t.d.) at 1300 °C, while the CS materials attain only 92.5% t.d. and PECS 98.7% t.d. Detailed microstructural evaluation indicated that a low temperature densification leading to finer grain sizes (135 nm) could be achieved by PECS followed by MW with an average sintered grain size of 188 nm and CS 225 nm. It is believed that the high heating rate and effective particle packing are responsible for the improvements in these properties.     

Microstructure and ionic conductivity properties of gadolinia doped ceria (GdxCe1−xO2−x/2) electrolytes for intermediate temperature SOFCs prepared by the polyol method

Gd_0.1Ce_0.9O_1.95 and Gd_0.2Ce_0.8O_1.9 powders were prepared through the polyol process without using any protective agent. Microstructural and physical properties of the samples were characterized with X-ray diffraction (XRD), scanning electron microscopy (SEM), thermogravimetry (TG) and impedance analysis methods. The results of the thermogravimetry/differential thermal analysis (TG/DTA) and XRD indicated that a single-phase fluorite structure formed at the relatively low calcination temperature of 500 °C. The XRD patterns of the samples revealed that the crystallite size of the samples increased as calcination temperatures increased. The sintering behavior and ionic conductivity of pellets prepared from gadolinia doped ceria (GDC) powders, which were calcined at 500 °C, were also investigated. The relative densities of the pellets, which were sintered at temperatures above 1300 °C, were higher than 95%. The results of the impedance spectroscopy revealed that the GDC-20 sample that was sintered at 1400 °C exhibited an ionic conductivity of 3.25×10⁻² S cm⁻¹ at 800 °C in air. This result clearly indicates that GDC powder with adequate ionic conductivity can be prepared through the polyol process at low temperatures.     

Synthesis of nanocrystalline ytterbium-doped yttria by citrate-gel combustion method and fabrication of ceramic materials

Nanosized ytterbium doped yttria powders were prepared by citrate-gel combustion techniques. As-synthesized precursor and calcined powders were characterized for their crystalline structure, particle size and morphologies. Nanocrystalline Yb³⁺:Y₂O₃ powders with pure cubic yttria crystal structure were obtained by calcination of as-prepared precursors at 1100 °C for 3 h. Powders obtained were well dispersed with an average particle size of 60 nm. By using the obtained powders, nearly full dense Yb³⁺:Y₂O₃ ceramics were produced by vacuum sintering at 1800 °C for 12 h. The emission spectrum of the sintered ceramics under the excitation wavelength of 905 nm illustrates that there are three fluorescence peaks locating at 976 nm, 1030 nm and 1075 nm respectively, all corresponding to the ²F_5/2 → ²F_7/2 transitions of ytterbium ion.     

Transparent yttria stabilized zirconia from glycine-nitrate process by spark plasma sintering

Nanosized cubic yttria-stabilized zirconia (ZrO₂-8 mol% Y₂O₃) powder was synthesized via a glycine-nitrate process combining with high-energy ball milling. Effect of the calcination temperature on the sintering activity of the powders was discussed. The present investigations demonstrated the most favorable calcination temperature was 900 °C for obtaining fine nanopowders with high sinterability. Consolidation of the nanopowder was carried out by spark plasma sintering at 1200-1350 °C for 5 min. Transparent ceramics fabricated could be achieved at 1300 °C. Optical transmittance calculation based on Mie theory fits well with the experimental results of the transparent specimen sintered at 1300 °C, while the inconsistence for the specimen sintered at 1350 °C above 600 nm might be attributed to the scattering by grain boundaries and higher oxygen vacancy content.     

Characterization by Fourier transform infrared spectroscopy of hydroxyapatite co-doped with zinc and fluoride

Pure and Zn²⁺ and/or F⁻ doped hydroxyapatite (HA) were synthesized by the precipitation method and detection of ion incorporations into the HA structure was investigated by a non invasive Fourier transform infrared (FTIR) spectroscopic technique. The synthesized materials were sintered at 1100 °C for 1 h. The Zn²⁺ addition amount was kept constant at 2 mol% whereas F⁻ amount was changed. The weight fractions of the HA and CaO were calculated by Rietveld analysis by using GSAS. Co-doping of Zn²⁺ and F⁻ ions increased the stability of HA. A detailed analysis of FTIR spectroscopy was performed to observe whether HA structure was formed or not. The bands corresponding to the (PO₄³⁻) functional group and (OH⁻) functional group were observed. Moreover, the ion incorporation into the HA structure and the amount of the ions were analyzed by FTIR spectroscopy. The OH…F bands were observed at 711 cm⁻¹ and 3543 cm⁻¹. The Zn–O stretching band was observed at 3403 cm⁻¹ and 433 cm⁻¹. The area calculation under the OH…F bands and (OH⁻) stretching and librational modes of the bands revealed that as the F⁻ amount increased, the area under the bands at 711 cm⁻¹ and 3543 cm⁻¹ increased whereas the area under the (OH⁻) stretching and librational modes of the bands decreased due to the fact that F⁻ ion replaced with (OH⁻) ion in HA structure. All these results showed that Zn²⁺ and F⁻ ions were successfully incorporated into the HA structure. Moreover, the amount of F⁻ ions in the HA structure was successfully confirmed by determination of the area under the F⁻ and (OH⁻) related bands.     

Improvements to the sintering of yttria-stabilized zirconia by the addition of Ni

We have studied the effect of nickel oxide (NiO) on the sintering of yttria-stabilized zirconia (YSZ) at temperatures from 1100 to 1400 °C. Differences in the densification behaviour were observed between the direct use of NiO powders and Ni metal as precursor. Our results show that with the addition of Ni into YSZ, sintering was completed at 1300 °C instead of 1400 °C, a 100 °C reduction. The addition of Ni also increased the shrinkage rate at 1200 °C from −0.29×10⁻⁶ s⁻¹ to −0.46×10⁻⁶ s⁻¹. Young's modulus of the samples heat treated at 1200 °C measured by microindentation also increased from 26 GPa for YSZ to 65 or 191 GPa for YSZ plus NiO or Ni, respectively. Addition of NiO or Ni also stabilised the cubic phase and promoted grain growth in YSZ during sintering.     

Si-C-O glass-like compound/exfoliated graphite composites for negative electrode of lithium ion battery

Two low molecular weight silicone compounds, a cyclic type having vinyl groups and a chain-type having Si-H bonds, a catalyst for curing, and a catalyst regulator were mixed. The mixture was impregnated into exfoliated graphite (EG) by sorption, and cured in air at 200 °C. By this process cross-linked silicone coatings were formed on graphite flakes. The composites of Si-C-O glass-like compounds and EG were synthesized by heat treatment of this precursor at 1000-1400 °C for 1 h in argon. The composites formed at 1000-1300 °C were amorphous by XRD and had practically the same chemical composition: Si 44-45, C 27-29, O 25-26, H < 0.5, all in mass%. The ²⁹Si MAS-NMR spectra indicated that the compound formed at 1000 °C was mainly composed of siloxane bonds and amorphous silica, whereas in the compound formed at 1300°C, Si-C bonds and amorphous silica were predominant. The insertion/extraction characteristics of lithium ions for the electrode prepared with composite:poly(vinylidene fluoride) = 90:10 mass% were examined in 1 mol L⁻¹ LiClO₄ solution of ethylene carbonate:diethyl carbonate = 50:50 vol%. High, 650-700 mA h g⁻¹, capacities and steady cycle performance at 50 mA g⁻¹ were achieved with the composites formed at 1250-1300 °C. Capacities of the composites formed at 1200 °C and lower were initially higher but decreased with increasing number of cycles. The composites formed at 1350 °C showed good cycle performance but the capacity was about 500 mA h g⁻¹ due to the formation of β-SiC. Except for the first cycle, the capacity-potential characteristics were similar to those of hard carbons and the coulomb efficiency was 95-100%. For all the composites the capacity was larger than that of graphite (372 mA h g⁻¹) in the range of 50-200 mA g⁻¹. Due to the large insertion capacity of the first cycle, the efficiency was low (60-70%) at first. By short-circuiting the working electrode to the lithium foil counter electrode for a certain period, the irreversible capacity of the first cycle was almost eliminated. It indicates that direct doping of lithium ions into composites is a promising way to increase the efficiency of the first cycle.     

Electrical and dielectric characteristics of erbium-added ZnO–V2O5-based varistor ceramics

This paper focuses on that the erbium-added ZnO–V₂O₅-based ceramics are attained at a sintering temperature as low as 875 °C. The effect of Er₂O₃ addition on microstructure, electrical properties, and dielectric characteristics has been investigated. Increasing the amount of Er₂O₃ slightly increased the densities of sintered pellets in the range of 5.52–5.59 g/cm³. The increase in the amount of Er₂O₃ increased the breakdown field from 6991 to 7408 V/cm up to 0.1 mol%, whereas a further addition decreased it. The sample added with 0.1 mol% Er₂O₃ exhibited the highest nonlinear coefficient (α=55) and the sample added with 0.25 mol% Er₂O₃ exhibited the lowest nonlinear coefficient (α=14). The donor concentration increased from 2.92×10¹⁷ to 8.48×10¹⁷ cm⁻³ with an increase in the amount of Er₂O₃.     

Development of a new graded-porosity FeAl alloy by elemental reactive synthesis

A new graded-porosity FeAl alloy can be fabricated through Fe and Al elemental reactive synthesis. FeAl alloy with large connecting open pores and permeability were used as porous supports. The coating was obtained by spraying slurries consisting of mixtures of Fe powder and Al powder with 3-5 μm diameter onto porous FeAl support and then sintered at 1100 °C. The performances of the coating were compared in terms of thickness, pore diameter and permeability. With an increase in the coating thickness up to 200 μm, the changes of maximum pore size decreased from 23.6 μm to 5.9 μm and the permeability decreased from 184.2 m³ m^− 2 kPa^− 1 h^− 1 to 76.2 m³ m^− 2 kPa^− 1 h^− 1, respectively, for a sintering temperature equal to 1100 °C. The composite membranes have potential application for excellent filters in severe environments.     

Suspension stability and sintering influence on yttria-stabilized zirconia fabricated by colloidal processing

The stability of nano-zirconia 3YSZ powder in suspension was extensively studied by the colloidal method, and the optimum sintering temperature of the green sample fabricated through slip casting was determined. Zirconia suspensions with 10 vol% powder loading were prepared with distilled water, and HNO₃ was used to adjust the pH of the suspension to pH 1–6. All of the suspensions were subjected to sedimentation test, and the results showed that the suspensions adjusted to pH 2 had the lowest sediment volume. This finding indicates that a suspension with pH 2 produces higher packing density. Viscosity test was carried out for the suspensions added with dispersant ranging from 0.3 wt% to 0.7 wt% polyethyleneimine (PEI) with and without pH adjustment. The suspension containing 0.5 wt% PEI with pH 2 adjustment produced the lowest viscosity because of interparticle bond breakage in the aggregates, thus forming colloidally stable suspensions. The zirconia suspension containing 0.5 wt% PEI and whose pH was adjusted to pH 2 was chosen to be slip casted into cylindrical shape. Green samples were sintered at various sintering temperatures that ranged from 1100 °C to 1500 °C through a two-step sintering method. The sample sintered at 1500 °C was found to be porosite-free, and its highest relative density was 99.6% of the theoretical density. Morphological studies detected pores in the microstructure of the samples sintered at low sintering temperatures (1100 and 1200 °C). By contrast, the samples sintered at 1400 and 1500 °C were fully densified. However, the grain size of the sample sintered at 1500 °C was 230 nm, which indicated excessive grain growth. The Vickers hardness of the sample sintered at 1400 °C was found to be highest (12.9 GPa) and comparable to results found in the literature.     

Carbonate-precipitation synthesis of Yb:Y2O3 nanopowders and its characteristics

Ytterbium-doped yttria (Yb³⁺:Y₂O₃) nanopowders for transparent ceramics were synthesized by using a carbonate-precipitation method. The characteristics of precursor and powders calcined at different temperatures were investigated. The pure yttria phase can form through calcining at 700 °C. The Yb³⁺:Y₂O₃ nanopowders calcined at 1100 °C were well dispersed with a spherical morphology, and had a narrow particle size distribution with a mean particle size of about 70 nm. By using 1100 °C-calcined powders, nearly full dense Yb³⁺:Y₂O₃ ceramics were fabricated at 1750 °C for 8 h without any additives under vacuum conditions. The fluorescence spectrum of the sintered ceramics illustrates that there are two emission peaks locating at 1028 and 1071 nm respectively, all corresponding to the ²F_5/2 → ²F_7/2 transitions of Yb³⁺ ion. Homogeneous Yb³⁺:Y₂O₃ nanopowders synthesized by carbonate-precipitation method are suitable for the fabrication of IR-transparent ceramics.     

Superplastic deformation of hydroxyapatite ceramics with B2O3 or Na2O addition fabricated by pulse current pressure sintering

High-density and fine-grained transparent hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂: HAp) ceramics with B₂O₃ and Na₂O addition were fabricated using pressureless sintering and pulse-current pressure sintering between 1000 and 1100 °C; the superplastic deformation of these HAp specimens was evaluated. The relative density of pure HAp compacts pulse-current pressure sintered at 1000 °C for 10 min under a pressure of 50 MPa attained 99.9% and exhibited translucency. The tensile elongation of the pure HAp specimen, which was measured at 1000 °C under a strain rate of 1.48 × 10⁻⁴ s⁻¹, was as high as 364%. The relative density of HAp compacts with 3.0 mol.% B₂O₃ addition pulse-current pressure sintered under the same conditions as those of pure HAp compacts was 98.9%, whereas the grain size was as low as 0.24 μm. The elongation of HAp specimens, measured at a test temperature of 1000 °C under a strain rate of 1.48 × 10⁻⁴ s⁻¹, was as high as 578%.     

Effect of dehydroxylation on the specific heat of simple clay mixtures

Specific heats of four clays (standard reference kaolins, commercial kaolin and montmorillonite) before and after dehydroxylation have been measured. The results were compared with handbook data for the thermal chemical properties of solids. Good agreement has been obtained for the reference kaolin before any thermal treatment. Then, following thermal treatments at 500 °C, 600 °C and 700 °C, dehydroxylation leads to a progressive decrease of heat capacity per unit mass. After dehydroxylation, heat capacity values for all the studied materials are rather similar and agree closely with those estimated by the rule of mixtures. Finally, an empirical relation describing the specific heat capacity (C) in J kg⁻¹ K⁻¹ of dehydroxylated kaolin from 40 °C to 1100 °C is proposed: C = 1128 + 0.102T − 36 × 10⁶T⁻² where T is in K.