Synthesis of pyrene‐capped polystyrene for dispersion of pristine single‐walled carbon nanotubes

Pyrene‐capped polystyrene (PyPS) with various molecular weights (M?_n) was synthesized through the anionic polymerization method and characterized using UV, Fourier transform infrared and NMR spectroscopy and gel permeation chromatography. The polymers were then used for non‐covalent functionalization of pristine single‐walled carbon nanotubes (SWNTs). The functionalization efficiency was assessed by measuring the SWNT dispersibility in chloroform. In the presence of PyPS, the dispersibility can be as high as 372.5 mg L^?1, and the dispersions containing more than 1.25 mg mL^?1 of PyPS are very stable with no solid deposits observed after being centrifuged at 5000 rpm for 15 min. Once the PyPS concentration is converted to the molar concentration of the pyrene unit and the dispersibility redefined as nanotube content per molar pyrene unit, the renewed dispersibility is found to be independent of M?_n of PyPS within the detected M?_n range. For a certain PyPS polymer, however, both nanotube dispersibility and dispersion stability are strongly dependent on the PyPS concentration. These results suggest that PyPS may be used as an excellent dispersant for subsequent preparation of polystyrene/SWNT composites. Copyright © 2011 Society of Chemical Industry     

Preparation, crystallization, electrical conductivity and thermal stability of syndiotactic polystyrene/carbon nanotube composites

A homogeneous dispersion of multi-walled carbon nanotubes (MWCNTs) in syndiotactic polystyrene (sPS) is obtained by a simple solution dispersion procedure. MWCNTs were dispersed in N-methyl-2-pyrrolidinone (NMP), and sPS/MWCNT composites are prepared by mixing sPS/NMP solution with MWCNT/NMP dispersion. The composite structure is characterized by scanning electron microscopy and transmission electron microscopy. The effect of MWCNTs on sPS crystallization and the composite properties are studied. The presence of MWCNTs increases the sPS crystallization temperature, broadens the crystallite size distribution and favors the formation of the thermodynamically stable β phase, whereas it has little effect on the sPS γ to α phase transition during heating. By adding only 1.0 wt.% pristine MWCNTs, the increase in the onset degradation temperature of the composite can reach 20 °C. The electrical conductivity is increased from 10^{−10∼−16} (neat sPS) to 0.135 S m⁻¹ (sPS/MWCNT composite with 3.0 wt.% MWCNT content). Our findings provide a simple and effective method for carbon nanotube dispersion in polymer matrix with dramatically increased electrical conductivity and thermal stability.     

Cellular structures of carbon nanotubes in a polymer matrix improve properties relative to composites with dispersed nanotubes

A new processing method has been developed to combine a polymer and single wall carbon nanotubes (SWCNTs) to form electrically conductive composites with desirable rheological and mechanical properties. The process involves coating polystyrene (PS) pellets with SWCNTs and then hot pressing to make a contiguous, cellular SWCNT structure. By this method, the electrical percolation threshold decreases and the electrical conductivity increases significantly as compared to composites with well-dispersed SWCNTs. For example, a SWCNT/PS composite with 0.5 wt% nanotubes made by this coated particle process (CPP) has an electrical conductivity of ∼3 × 10⁻⁴ S/cm, while a well-dispersed composite made by a coagulation method with the same SWCNT amount has an electrical conductivity of only ∼10⁻⁸ S/cm. The rheological properties of the composite with a macroscopic cellular SWCNT structure are comparable to PS, while the well-dispersed composite exhibits a solid-like behavior, indicating that the composites made by this new CPP are more processable. In addition, the mechanical properties of the CPP-made composite decrease only slightly, as compared with PS. Relative to the common approach of seeking better dispersion, this new fabrication method provides an important alternative means to higher electrical conductivity in SWCNT/polymer composites. Our straightforward particle coating and pressing method avoids organic solvents and is suitable for large-scale, inexpensive processing using a wide variety of polymers and nanoparticles.     

Fabrication of high strength PVA/SWCNT composite fibers by gel spinning

High-strength composite fibers were prepared from polyvinyl alcohol (PVA) (Degree of polymerization: 1500) reinforced by single-walled carbon nanotubes (SWCNTs) containing few defects. The SWCNTs were dispersed in a 10 wt.% PVA/dimethylsulfoxide solution using a mechanical homogenizer that reduced the size of SWCNT aggregations to smaller bundles. The macroscopically homogeneous dispersion was extruded into cold methanol to form fibers by gel spinning followed by a hot-drawing. The tensile strength of the well-oriented composite fibers with 0.3 wt.% SWCNTs was 2.2 GPa which is extremely high value among PVA composite fibers ever reported using a commercial grade PVA. The strength of neat PVA fibers prepared by the same procedure was 1.7 GPa. Structural analysis showed that the PVA component in the composite fibers possessed almost the same structure as that of neat PVA fibers. Hence a small amount of SWCNTs straightforward enhanced by 0.5 GPa the tensile strength of PVA fibers. The results of mechanical properties and Raman spectra for the SWCNT composites suggest the relatively good interfacial adhesion of the nanotubes and PVA that improves the load transfer from the polymer matrix to the reinforcing phase.     

Water-soluble SWCNTs from sulfonation of nanotube-bound polystyrene

Polystyrene functionalized SWCNTs, prepared by copper(I) catalyzed click coupling of alkyne-decorated SWCNTs with well-defined, azide-terminated polystyrene, were transformed to water-soluble structures through sulfonation of the grafted polystyrene chains. The degree of polystyrene sulfonation was varied from 20 to 34 mol%, and was found to be directly proportional to the aqueous solubility of the material. The resulting sulfonated polystyrene-functionalized SWCNTs (SPS-SWCNTs) were found to be pH responsive, forming homogeneous solutions in water at pH values between 3 and 13. Outside of this pH range, the SPS-SWCNTs rapidly precipitate from solution. In addition, it was found that nanotube aggregation could be significantly reduced at high pH, where the sulfonate groups led to electrostatic repulsion between nanotubes.     

Calculations of the energy of mixing carbon nanotubes with polymers

A method for calculating the energy of mixing carbon nanotubes (CNTs) with polymers is presented. The formation of the nanocomposite is analyzed in terms of a simple path in which the nanotubes are exfoliated from a bundle and dispersed in a distorted polymer with cylindrical cavities to accommodate the nanotubes. From this perspective, the energy of mixing is the difference between the energy required to exfoliate the nanotubes from a bundle and the energy needed to extract the nanotubes from the polymer matrix relative to the relaxed polymer without any nanotubes. These energy components are evaluated by performing molecular mechanics calculations on individual, localized models representing the polymer, nanotube bundles, and polymer/CNT agglomerates. This method is applied to polystyrene/CNT composites and the factors that determine their thermodynamic stability are identified. To a first approximation, the interaction energies (per unit surface area of the nanotubes) are independent of the lengths and chiral indices, but dependent on the diameters of the component nanotubes. By the application of this method, we show that the energy of mixing CNTs with PS is endothermic until the diameters of the component nanotubes exceed about 2.2 nm; at diameters greater than this value the energy of mixing becomes exothermic. This may explain why it is so difficult to obtain good dispersion of single-walled CNTs (SWCNTs) in PS, since they rarely grow to have diameters greater than about 1.4 nm. On the other hand, since the diameters of multi-walled CNTs typically exceed 10 nm, we would expect them to disperse much better than SWCNTs in polystyrene.     

Conductivity and mechanical properties of well-dispersed single-wall carbon nanotube/polystyrene composite

The morphologies, electrical and mechanical properties and structure of polystyrene (PS) composites with varying concentrations of single-wall carbon nanotubes (SWNT) are analyzed. Using Raman spectroscopy and electron microscopy, we demonstrate that initial thermal annealing of SWNT significantly improves their dispersion in PS. In dielectric measurements, the annealed SWNT/PS composites show higher electrical conductivity and a lower percolation threshold (less than 0.3 wt%) than the raw SWNT/PS composites, which provides further evidence of good dispersion of the annealed SWNT in PS. Raman spectra of composites under tension show good transfer of an applied stress from the polymer matrix to SWNT. However, mechanical moduli of the annealed SWNT/PS composites are only increased slightly. The reason for this discrepancy remains unclear.     

Horizontally aligned single-walled carbon nanotube field emitters fabricated on vertically aligned multi-walled carbon nanotube electrode arrays

Vertically aligned multi-walled carbon nanotube (MWCNT) arrays were fabricated on an anodic aluminum oxide membrane bonded to a Si wafer. After obtaining a protruding tip for the MWCNTs by etching away some oxide, they were used as electrodes in the fabrication of carbon nanotube field emitters. Long single-walled carbon nanotubes (SWCNTs) were spin coated on the MWCNT arrays of uniform height. Clean SWCNTs were suspended by attaching them to the tips of the vertically aligned MWCNT arrays. The spin coated SWCNTs function as emitters, while the MWCNT arrays function as electrodes. The field emission was greatly improved by coating gold on the MWCNT arrays and annealing at 400 °C. Our field emitter exhibits good field emission properties such as a low turn-on field (1.4 V/μm), high current density (122 mA/cm²), and good stability (55 h for 10% degradation of current density from 400 μA/cm²).     

Ultrahigh-shear processing for the preparation of polymer/carbon nanotube composites

Poly(vinylidene fluoride) (PVDF)/multiwalled carbon nanotube (MWCNT) composites were prepared using a novel ultrahigh-shear extruder by directly mixing MWCNT with PVDF in the molten state. A special feedback-type screw was used to obtain a high shear field and obtain a very uniform dispersion of the nanotubes in the polymer matrix under a higher screw rotation speed. Raman spectroscopy and scanning electron microscopy were used to determine the interaction and dispersion of nanotubes in the PVDF. The linear viscoelastic behavior and electrical conductivity of these composites were investigated. At low-frequencies, the storage shear modulus (G′) becomes almost independent of the frequency as nanotube loading increases, suggesting the onset of solid-like behavior in these composites. By plotting G′ vs. nanotube loading and fitting with a power-law function, we found that the rheological threshold of high-shear processed composites is about 0.96 wt% whereas that of low-shear processed composites is about 1.76 wt%. The electrical percolation threshold of high-shear processed composites is lower than that of low-shear processed composites.     

Development of electrical conductivity with minimum possible percolation threshold in multi-wall carbon nanotube/polystyrene composites

A method is reported that involves the bulk polymerization of styrene monomer in the presence of multi-wall carbon nanotubes (MWCNTs) and polystyrene (PS) beads, for the preparation of MWCNT/PS conducting composites with a significantly lower (0.08 wt.% MWCNT) percolation threshold than previously reported. Thus, the conductivities of 7.62 × 10⁻⁵ and 1.48 × 10⁻³ S cm⁻¹ were achieved in the MWCNT/PS composites through homogeneous dispersion of 0.08 and 0.26 wt.% CNTs, respectively in the in situ polymerized PS region by using 70 wt.% PS beads during the polymerization. The extent of dispersion and location of the MWCNTs in the PS matrix has been investigated with a scanning and transmission electron microscopy. The conductivity of the composites was increased with increasing wt.% of the PS beads at a constant CNT loading, indicating the formation of a more continuous network structure of the CNTs in PS matrix.     

Processing-structure-multi-functional property relationship in carbon nanotube/epoxy composites

The novel properties of carbon nanotubes have generated scientific and technical interest in the development of nanotube-reinforced polymer composites. In order to utilize nanotubes in multi-functional material systems it is crucial to develop processing techniques that are amenable to scale-up for high volume, high rate production. In this research we investigate a scalable calendering approach for achieving dispersion of CVD-grown multi-walled carbon nanotubes through intense shear mixing. Electron microscopy was utilized to study the micro and nanoscale structure evolution during the manufacturing process and optimize the processing conditions for producing highly-dispersed nanocomposites. After processing protocols were established, nanotube/epoxy composites were processed with varying reinforcement fractions and the fracture toughness and electrical/thermal transport properties were evaluated. The as-processed nanocomposites exhibited significantly enhanced fracture toughness at low nanotube concentrations. The high aspect ratios of the carbon nanotubes in the as-processed composites enabled the formation of a conductive percolating network at concentrations below 0.1% by weight. The thermal conductivity increased linearly with nanotube concentration to a maximum increase of 60% at 5 wt.% carbon nanotubes.     

Preparation and properties of multi-walled carbon nanotube/carbon/polystyrene composites

Multi-walled carbon nanotube (MWCNT)/C/polystyrene (PS) composite materials were prepared by in situ polymerization of monomer in preformed MWCNT/C foams. MWCNT/C foams were preformed using polyurethane foam as template. The preformed MWCNT/C foams had a more continuous conductive structure than the carbon nanotube networks formed by free assembly in composites. The structure of the MWCNT/C foam network was characterized with scanning electron microscopy. The MWCNT/C/PS composites have an electric conductivity higher than 0.01 S/cm for a filler loading of 1 wt.%. Enhancement of thermal conductivity and mechanical properties by the preformed MWCNT/C foam were also observed.     

Preparation of polystyrene/graphite nanosheet composite

A new process for the dispersion of graphite in the form of nanosheets in a polymer matrix was developed via in situ polymerization of monomer at the presence of sonicated expanded graphite during sonication. Graphite nanosheets prepared via powdering the expanded graphite had a thickness ranging 30-80 nm and a diameter ranging 0.5-20 μm and was an excellent nanofiller for the fabrication of polymer/graphite conducting nanocomposite. The process fabricated electrically conducting polystyrene/graphite nanosheet nanocomposite films with much lower percolation threshold and much higher conductivities than those of composites made by conventional methods.     

Polystyrene composites of single‐walled carbon nanotubes‐graft‐polystyrene

Single‐walled carbon nanotubes (SWCNTs) dispersed in N‐methylpyrrolidone (NMP) were functionalized by addition of polystyryl radicals from 2,2,6,6‐tetramethyl‐1‐piperidinyloxy‐ended polystyrene (SWCNT‐g‐PS). The amount of polystyrene grafted to the nanotubes was in the range 20‐25 wt% irrespective of polystyrene number‐average molecular weight ranging from 2270 to 49 500 g mol^?1. In Raman spectra the ratios of D‐band to G‐band intensity were similar for all of the polystyrene‐grafted samples and for the starting SWCNTs. Numerous near‐infrared electronic transitions of the SWCNTs were retained after polymer grafting. Transmission electron microscopy images showed bundles of SWCNT‐g‐PS of various diameters with some of the polystyrene clumped on the bundle surfaces. Composites of SWCNT‐g‐PS in a commercial‐grade polystyrene were prepared by precipitation of mixtures of the components from NMP into water, i.e. the coagulation method of preparation. Electrical conductivities of the composites were about 10^?15 S cm^?1 and showed no percolation threshold with increasing SWCNT content. The glass transition temperature (T_g) of the composites increased at low filler loadings and remained constant with further nanotube addition irrespective of the length and number of grafted polystyrene chains. The change of heat capacity (ΔC_p) at T_g decreased with increasing amount of SWCNT‐g‐PS of 2850 g mol^?1, but ΔC_p changed very little with the amount of SWCNT‐g‐PS of higher molecular weight. The expected monotonic decrease in ΔC_p coupled with the plateau behavior of T_g suggests there is a limit to the amount that T_g of the matrix polymer can increase with increasing amount of nanotube filler. Copyright © 2012 Society of Chemical Industry     

Raman spectroscopic evidence for interfacial interactions in poly(bithiophene)/single-walled carbon nanotube composites

Electrochemical polymerization of 2,2′-bithiophene (BTh) on single-walled carbon nanotube (SWCNT) films has been studied by Raman scattering and infrared absorption spectroscopy. Covalent functionalization of SWCNTs with poly(bithiophene) (PBTh) in its un-doped and doped states is demonstrated. The occurrence of a charge transfer process at the interface of PBTh and SWCNTs, is shown by: (i) an up-shift of the Raman lines associated with the radial breathing modes of SWCNTs that reveals both a doping process and an additional twisting together as a rope with the conducting polymer as binding agent; (ii) a new Raman band in the range 1430-1450 cm⁻¹ indicating the functionalization of SWCNTs with PBTh in doped and un-doped states; (iii) strong absorption bands situated in the interval 600-800 cm⁻¹ resulting from steric hindrance produced by the nanotube binding to the polymeric chain. Treatment of the PBTh/SWCNT composite with aqueous NH₄OH solution forms un-doped PBTh covalently functionalized SWCNTs. At the resonant excitation of the metallic tubes, an additionally enhanced Raman process is generated by plasmon excitation in the metallic nanotubes. It is evidenced by a particular behavior in the Stokes and anti-Stokes branch of the PBTh Raman line at 1450 cm⁻¹.     

Low percolation threshold in single-walled carbon nanotube/high density polyethylene composites prepared by melt processing technique

A new method was developed to disperse carbon nanotubes (CNTs) in a matrix polymer and then to prepare composites by melt processing technique. Due to high surface energy and strong adsorptive states of nano-materials, single-walled carbon nanotubes (SWNTs) were adsorbed onto the surface of polymer powders by spraying SWNT aqueous suspected solution onto fine high density polyethylene (HDPE) powders. The dried SWNTs/powders were blended in a twin-screw mixture, and the resulting composites exhibited a uniformly dispersion of SWNTs in the matrix polymer. The electrical conductivity and the rheological behavior of these composites were investigated. At low frequencies, complex viscosities become almost independent of the frequency as nanotubes loading being more than 1.5 wt%, suggesting an onset of solid-like behavior and hence a rheological percolation threshold at the loading level. However, the electrical percolation threshold is ∼4 wt% of nanotube loading. This difference in the percolation thresholds is understood in terms of the smaller nanotube-nanotube distance required for electrical conductivity as compared to that required to impede polymer mobility. The measurements of mechanical properties indicate that this processing method can obviously improve the tensile strength and the modulus of the composites.     

Modified carbon nanotube composites with high dielectric constant, low dielectric loss and large energy density

Flexible dielectric polystyrene based composites containing multi-walled carbon nanotubes (MWCNTs) were reported. The MWCNTs were coated with polypyrrole (PPy) by an inverse microemulsion polymerization. Transmission electron microscopy, X-ray photoelectron spectroscopy and Raman spectroscopy indicated that the MWCNTs were coated with PPy. Our composites presented a stable high dielectric constant (∼44), rather low loss (<0.07), and large energy density (up to 4.95 J cm⁻³). The largely-enhanced dielectric performance originates from the organic shell PPy, which not only ensure good dispersion of MWCNTs in the polymer matrix but also screen charge movement to shut off leakage current. Such MWCNT composites can be used to store charge and electrical energy and play a key role in modern electronics and electric power systems.     

Electrical conductivity of graphite/polystyrene composites made from potassium intercalated graphite

Composites between graphite and polystyrene have been synthesized starting from potassium intercalated graphite and styrene vapor. This in situ polymerization process can be used to make electrically conductive composites containing well-dispersed thin graphite sheets. The conductivities of the composites increase as the number of ordered carbon layers increases. With only 10% graphite in a polystyrene matrix, an electrical conductivity up to 1.3 × 10⁻¹ S/cm can be obtained. The key is synthesizing a material with at least four ordered graphite layers (a stage IV complex) separated by polystyrene. This composite shows an improvement in conductivity over a control composite made by radical polymerization of styrene containing the same amount of dispersed graphite which had a conductivity of 5.0 × 10⁻³ S/cm. Characterization of the complexes by powder X-ray diffraction, scanning electron microscopy and electrical conductivity is presented.     

Surfactant-free assembling of functionalized single-walled carbon nanotube buckypapers

The electrical and textural properties of single-walled carbon nanotube buckypapers were tunned through chemical functionalization processes. Single-walled carbon nanotubes (SWCNTs) were covalently functionalized with three different chemical groups: Carboxylic acids (-COOH), benzylamine (-Ph-CH₂-NH₂), and perfluorooctylaniline (-Ph-(CF₂)₇-CF₃). Functionalized SWCNTs were dispersed in water or dimethylformamide (DMF) by sonication treatments without the addition of surfactants or polymers. Carbon nanotube sheets (buckypapers) were prepared by vacuum filtration of the functionalized SWCNT dispersions. The electrical conductivity, textural properties, and processability of the functionalized buckypapers were studied in terms of SWCNT purity, functionalization, and assembling conditions. Carboxylated buckypapers demonstrated very low specific surface areas (< 1 m²/g) and roughness factor (R_a = 14 nm), while aminated and fluorinated buckypapers exhibited roughness factors of around 70 nm and specific surface areas of 160-180 m²/g. Electrical conductivity for carboxylated buckypapers was higher than for as-grown SWCNTs, but for aminated and fluorinated SWCNTs it was lower than for as-grown SWCNTs. This could be interpreted as a chemical inhibition of metallic SWCNTs due to the specificity of the diazonium salts reaction used to prepare the aminated and fluorinated SWCNTs. The utilization of high purity as-grown SWCNTs positively influenced the mechanical characteristics and the electrical conductivity of functionalized buckypapers.     

Investigation of the rheological,dynamic mechanical,and tensile properties of single‐walled carbon nanotubes reinforced poly(vinyl chloride)

Polymer nanocomposites consisting of single‐walled carbon nanotubes (SWCNTs) and poly(vinyl chloride) were prepared by casting technique. The complex viscosity increased with increasing SWCNTs content, and it had a percolation concentration threshold equal to 0.45 wt % of SWCNTs. The storage modulus, G′, increased with increasing either SWCNTs content or frequency. A gradual decrease in the terminal zone slope of G′ for the nanocomposites with increasing SWCNTs content may be explained by the fact that the nanotube–nanotube interactions will be dominant at higher CNTs content, and lead to the formation of the interconnected or network‐like structures of SWCNTs in the polymer nanocomposites. The rheological loss factor indicates two relaxation peaks at frequencies of 0.11 and 12.8 Hz due to the interaction between SWCNTs and polymer chains and glass transition, respectively. Dynamic mechanical properties were measured for the prepared composites. The results indicate that the storage modulus changes steadily, and the tanδ peaks are less intense for high SWCNTs content. Tensile tests were measured and depicted by an increase in the elastic modulus with increasing SWCNTs content, but it decreases for all composites as the testing temperature increased. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012