Morphology,thermal expansion,and electrical conductivity of multiwalled carbon nanotube/epoxy composites

Multiwalled carbon nanotube/epoxy composites loaded with up to 0.5 wt % multiwalled carbon nanotubes were prepared and characterized. Infrared microscopy, scanning electron microscopy, thermogravimetry, differential scanning calorimetry, thermomechanical analysis, and electrical conductivity measurements of the composites were performed. Infrared microscopy and scanning electron microscopy images showed that the debundled nanotubes were well dispersed. The thermal expansion coefficients, before and after the glass transition, remained approximately constant with the addition of nanotubes, whereas the electrical conductivity at room temperature increased approximately 5 orders of magnitude. This result was attributed to the thermal expansion coefficients of the intertube gap on the carbon nanotube bundles, which were in the same range as that of the epoxy resin. Therefore, nanocomposites capable of electrostatic dissipation can be processed as neat epoxy materials with respect to the volume changes with temperature. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of multi-walled carbon nanotube/carbon/polystyrene composites

Multi-walled carbon nanotube (MWCNT)/C/polystyrene (PS) composite materials were prepared by in situ polymerization of monomer in preformed MWCNT/C foams. MWCNT/C foams were preformed using polyurethane foam as template. The preformed MWCNT/C foams had a more continuous conductive structure than the carbon nanotube networks formed by free assembly in composites. The structure of the MWCNT/C foam network was characterized with scanning electron microscopy. The MWCNT/C/PS composites have an electric conductivity higher than 0.01 S/cm for a filler loading of 1 wt.%. Enhancement of thermal conductivity and mechanical properties by the preformed MWCNT/C foam were also observed.     

The electrical conductivity and electromagnetic interference shielding of injection molded multi-walled carbon nanotube/polystyrene composites

Multi-walled carbon nanotube (MWCNT)/polystyrene (PS) composites were injection molded into a mold equipped with three different cavities. A high alignment of MWCNTs in PS was achieved by applying high shear force to the melt. The effects of gate and runner designs and processing conditions, i.e., mold temperature, melt temperature, injection/holding pressure and injection velocity, on the volume resistivity of the composites were investigated in both the thickness and in-flow directions. The experiments showed that volume resistivity could be varied up to 7 orders of magnitude by changing the processing conditions in the injection molded samples. The electromagnetic interference shielding effectiveness (EMI SE) of the molded composites was studied by considering the alignment of the MWCNTs. The EMI SE decreased with an increase in the alignment of the injection-molded MWCNTs in the PS matrix. This study shows that mold designs and processing conditions significantly influence the electrical conductivity and shielding behavior of injection molded CNT-filled composites.     

Development of electrical conductivity with minimum possible percolation threshold in multi-wall carbon nanotube/polystyrene composites

A method is reported that involves the bulk polymerization of styrene monomer in the presence of multi-wall carbon nanotubes (MWCNTs) and polystyrene (PS) beads, for the preparation of MWCNT/PS conducting composites with a significantly lower (0.08 wt.% MWCNT) percolation threshold than previously reported. Thus, the conductivities of 7.62 × 10⁻⁵ and 1.48 × 10⁻³ S cm⁻¹ were achieved in the MWCNT/PS composites through homogeneous dispersion of 0.08 and 0.26 wt.% CNTs, respectively in the in situ polymerized PS region by using 70 wt.% PS beads during the polymerization. The extent of dispersion and location of the MWCNTs in the PS matrix has been investigated with a scanning and transmission electron microscopy. The conductivity of the composites was increased with increasing wt.% of the PS beads at a constant CNT loading, indicating the formation of a more continuous network structure of the CNTs in PS matrix.     

Dispersion and thermal conductivity of carbon nanotube composites

A mechanical method was used to shorten carbon nanotubes (CNTs) for improving dispersion without reducing their thermal conductivity. Single walled carbon nanotubes (SWCNTs) were mechanically cut to produce short and open-ended fullerene pipes. These shortened SWCNTs were then used in polymer composites. Both atomic force microscopy and scanning electron microscopy characterizations suggested that nanotube shortening significantly improved CNT dispersion. Thermal conductivity of composites containing short CNTs were found to be much better than those containing pristine CNTs.     

Preparation and properties of polystyrene/SiCw/SiCp thermal conductivity composites

The silicon carbide whisker (SiCw) and silicon carbide particle (SiCp) were employed to prepare polystyrene/silicon carbide whisker/silicon carbide particle (PS/SiCw/SiCp) thermal conductivity composites, and the titanate coupling reagent of NDZ‐105 was introduced to functionalize the surface of fillers. The thermal conductive coefficient λ improved from 0.18 W/mK for native PS to 1.29 W/mK for the composites with 40% volume fraction of SiCw/SiCp (volume fraction, 3 : 1) hybrid fillers. Both the thermal decomposition temperature and dielectric constant of the composites increased with the addition of SiCw/SiCp hybrid fillers. At the same addition of SiCw/SiCp hybrid fillers, the surface modification of hybrid fillers by NDZ‐105 could improve the thermal conductivity and the mechanical properties of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

氧化石墨烯的制备及其掺杂的炭/炭复合材料导热性能研究

设定两种不同配比强酸氧化剂,以鳞片石墨为原料,采用Hummers法,制备了氧化石墨烯,再经过高温炭化得到热处理氧化石墨烯。并分别以中间相沥青为基体炭前驱体,炭纤维为增强相,氧化石墨烯及其热处理物为热疏导功能体,制备出掺杂氧化石墨烯的炭/炭复合材料。TEM、SEM等表征表明,选用强酸氧化剂组合配比用量较少的制备出的氧化石墨烯,其形貌整体上要优于用量较多的,具有独特的褶皱结构;相比于氧化石墨烯,掺杂其热处理物的复合材料界面覆盖均匀平滑且结合更优良,且其导热系数可达到60 W.m-1.K-1,是无掺杂的纯复合材料两倍多,导热系数得到了较大幅度提高。     

The electrical conductivity of carbon nanotube/carbon black/polypropylene composites prepared through multistage stretching extrusion

We reported the design of a grape-cluster-like conductive network in a polypropylene (PP) matrix, where oriented multi-walled carbon nanotubes (MWCNTs) served as branches and provided charge transport over large distances while grape-like carbon black (CB) aggregates enriched around MWCNTs and linked these conductive tubes through charge transport over small distances. The key for construction of this grape-cluster-like conductive network was the extension and orientation of MWCNTs, which was achieved in this work by multistage stretching extrusion with an assembly of laminating-multiplying elements (LMEs, which divide and recombine polymer melts). The highest efficient grape-cluster-like conductive network was obtained at a CB:MWCNT weight ratio of 6. The experimental results showed that this novel grape-cluster-like conductive network provided a low percolation threshold for PP/CB/MWCNT composites due to the synergistic effect of CB and oriented MWCNTs. When the combined CB and MWCNT content was about 6.9 vol%, the electrical resistivity of PP/CB/MWCNT composites prepared by multistage stretching extrusion with 6 LMEs decreased to only 0.63 Ω cm.     

Polyester and multiwalled carbon nanotube composites: characterization,electrical conductivity and antibacterial activity

Poly(butylene terephthalate) (PBT) composites containing multiwalled carbon nanotubes (MWCNTs) were prepared using a melt‐blending process and used to examine the effects on the composite structure and properties of replacing PBT with acrylic acid‐grafted PBT (PBT‐g‐AA). PBT‐g‐AA and multihydroxyl‐functionalized MWCNTs (MWCNTs‐OH) were used to improve the compatibility and dispersibility of the MWCNTs within the PBT matrix. The composites were characterized morphologically using transmission electron microscopy, and chemically using Fourier transform infrared, solid‐state ¹³C NMR and UV‐visible absorption spectroscopy. The antibacterial and electrical conductivity properties of the composites were also evaluated. MWCNTs or MWCNTs‐OH enhanced the antibacterial activity and electrical conductivity of the PBT/MWCNT or PBT‐g‐AA/MWCNTs‐OH composites. The functionalized PBT‐g‐AA/MWCNTs‐OH composites showed markedly enhanced antibacterial properties and electrical conductivity due to the formation of ester bonds from the condensation of the carboxylic acid groups of PBT‐g‐AA with the hydroxyl groups of MWCNTs‐OH. The optimal proportion of MWCNTs‐OH in the composites was 1 wt%; in excess of this amount, the compatibility between the organic and inorganic phases was compromised. Copyright © 2011 Society of Chemical Industry     

Morphology,thermal stability,and dynamic mechanical properties of atactic polypropylene/carbon nanotube composites

Nanocomposites based on atactic polypropylene (aPP) and multiwall carbon nanotubes were prepared by melt blending at 80°C with a Barabender mixer. The morphology, thermal stability, and dynamic mechanical properties of the obtained composites were studied subsequently. SEM observations indicate that the nanotubes are well dispersed in the aPP matrix. Each nanotube is covered by a layer of aPP molecules. Thermal stability of the aPP in nitrogen is found to be enhanced significantly by the addition of nanotubes. Peak temperature of the DTG curve for the nanocomposite with 5 wt % nanotube loading shows about 70°C higher than that of pure aPP. Dynamic mechanical properties of aPP are also influenced by nanotubes, as shown by the increase in the storage modulus as well as significantly broadened loss tanδ peak. These effects of nanotubes on the thermal stability and mechanical properties of aPP are explained by the adsorption effect of the aPP molecules on the nanotube surfaces in this study. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1087–1091, 2005     

Surface-induced crystallization of syndiotactic polystyrene on high modulus carbon fibers

Summary Measurements have been made using a polarized optical microscope equipped with hot stages to investigate the surface-induced crystallization of syndiotactic polystyrene(s-PS) on high modulus(HM) carbon fibers. Both the induction times and crystal growth rates at various crystallization temperatures were measured. Based on the theory of heterogeneous nucleation, the interfacial free energy difference function Δσ of s-PS on HM carbon fibers was determined to be 0.61±0.02 erg/cm². No difference in the crystal growth rate of s-PS has been found in either spherulites in the bulk or transcrystalline layers at the interface. From the morphology studies, it has been found that the thickness of the transcrystalline layer increases with crystallization temperatures, from 5 to 13 μm in the temperature range of 247–269°C. The efficiency of HM carbon fibers to induce the transcrystalline layer is found better in s-PS matrix than that in i-PP matrix based on the surface energies of the constituents. (Keywords: transcrystalline layer · syndiotactic polystyrene · high modulus carbon fibers) Received: 14 July 1999/Revised version: 30 September 1999/Accepted: 5 October 1999     

Thermo-mechanical properties of the blend syndiotactic/atactic polystyrene after crystallization of the syndiotactic polystyrene

The thermo-mechanical properties of the blend syndiotactic polystyrene (sPS)/ atactic polystyrene (aPS) are characterized by studying the concentration depending softening behavior with thermo-mechanical analysis (TMA) and the temperature depending Young's modulus for different concentrations with dynamic mechanical analysis (DMA).     

High electrical conductivity of nylon 6 composites obtained with hybrid multiwalled carbon nanotube/carbon fiber fillers

The synergetic effect of multiwalled carbon nanotubes (MWNTs) and carbon fibers (CFs) in enhancing the electrical conductivity of nylon 6 (PA6) composites was investigated. To improve the compatibility between the fillers and the PA6 resin, we grafted γ‐aminopropyltriethoxy silane (KH‐550) onto the MWNTs and CFs after carboxyl groups were generated on their surface by chemical oxidation with nitric acid. Fourier transform infrared spectroscopy and thermogravimetric analysis proved that the KH‐550 molecules were successfully grafted onto the surface of the MWNTs and CFs. Scanning electron microscopy and optical microscopy showed that the obtained modified fillers reduced the aggregation of fillers and resulted in better dispersion and interfacial compatibility. We found that the electrical percolation threshold of the MWNT/PA6 and CF/PA6 composites occurred when the volume fraction of the fillers were 4 and 5%, respectively. The MWNT/CF hybrid‐filler system exhibited a remarkable synergetic effect on the electrically conductive networks. The MWNT/7% CF hybrid‐filler system appeared to show a second percolation when the MWNT volume fraction was above 4% and a volume resistivity reduction of two orders of magnitude compared with the MWNT/PA6 system. The mechanical properties of different types of PA6 composites with variation in the filler volume content were also studied. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40923.     

Increasing the electrical conductivity of carbon nanotube/polymer composites by using weak nanotube-polymer interactions

A weak interaction between carbon nanotubes (CNTs) and polymers was found to reduce polymer-wrapping on CNT surface, decrease the contact resistance between CNTs, and increase the electrical conductivity of their composites. Thermodynamic properties such as surface energy of components, filler-polymer interactions, and wettability of carbon/polymer systems were analyzed. It was found that the graphitized CNTs filled polyoxymethylene (POM) system exhibits the weakest CNT-polymer interaction among all the investigated systems and a poor wettability. Consequently, the graphitized CNT/POM composites possess a high electrical conductivity and a low percolation threshold of 0.5 wt.% CNT loading, which is associated with the weak CNT-polymer interaction, low contact resistance between CNTs, good connectivity of CNT networks, and high crystallinity of POM in the composites. The results obtained imply that high-performance composites with optimal CNT-network structures can be designed and fabricated by fully considering the surface properties of components and CNT-polymer interactions.     

Nonisothermal crystallization kinetic study and thermal stability of multiwalled carbon nanotube reinforced poly(phenylene sulfide) composites

The aim of this work is obtain multiwalled carbon nanotube reinforced poly(phenylene sulfide) (PPS) nanostructured composites by melt mixing technique and further characterization of their morphological and thermal properties. Transmission electronic microscopy and scanning electron microscopy analysis were performed to evaluate the quality of multi‐walled carbon nanotubes (MWCNT) dispersion throughout the PPS matrix. The incorporation of nanofiller in polymeric matrix was responsible for an increase in crystallinity due to heterogeneous nucleation phenomenon. In addition, Avrami, Ozawa, and Mo modeling were used to study the crystallization kinetics of MWCNT/PPS composites. It can be seen from TGA plots (thermogravimetric analysis) an increase in the maximum degradation temperature by the addition of nanofiller in polymeric matrix. POLYM. COMPOS., 38:604–615, 2017. © 2015 Society of Plastics Engineers     

Broadband dielectric properties of multiwalled carbon nanotube/polystyrene composites

This study investigates the dielectric properties of multiwalled carbon nanotube (MWCNT)/polystyrene (PS) composites over the broadband frequency range, i.e., 10^?1 to 10⁶ Hz. The results showed that the real permittivity and imaginary permittivity increased remarkably with increased MWCNT concentration. For instance, at 100 Hz, the real permittivity and imaginary permittivity of the pristine PS was 2.71 and 0.01, respectively, which increased to 5.22 × 10⁴ and 3.28 × 10⁷ at 3.50 wt%, respectively. The increase in the real permittivity was related to the formation of a large number of nanocapacitor structures, i.e., MWCNTs as nanoelectrodes and polymer matrix as dielectric material, i.e., interfacial polarization. The increase in the imaginary permittivity with MWCNT loading was attributed greater number of dissipating charges, enhanced conductive network formation, and boosted polarization loss arising from interfacial polarization. It was also observed that the real and imaginary permittivities were frequency independent in the insulative region, whereas they decreased drastically with frequency in the conductive region. The descending trend of real permittivity with frequency in the conductive region was related to charge polarization relaxation, whereas the reduction in imaginary permittivity with frequency was attributed to lower Ohmic loss and polarization loss. POLYM. ENG. SCI., 55:173–179, 2015. © 2014 Society of Plastics Engineers     

Evaluation and identification of electrical and thermal conduction mechanisms in carbon nanotube/epoxy composites

Nanostructured modification of polymers has opened up new perspectives for multi-functional materials. In particular, carbon nanotubes (CNTs) have the potential to realise electrically conductive polymers with improved or retaining mechanical performance. This study focuses on the evaluation of both, the electrical and thermal conductivity of nanoparticulate filled epoxy resins. We discuss the results with regard to the influence of the type of carbon nanotube (SWCNT, DWCNT and MWCNT), the relevance of surface-functionalisation (amino-functionalisation), the influence of filler content (wt% and vol%), the varying dispersibility, the aspect ratio and the specific surface area.     

Effect of carbon nanotube length on thermal,electrical and mechanical properties of CNT/bismaleimide composites

Multi-wall carbon nanotubes (MWCNTs) with lengths of 0.65–1.3 mm were used to fabricate aligned and continuous MWCNT/bismaleimide composites. We found that longer CNTs resulted in higher thermal and electrical conductivities of the composites. The tensile strength and Young’s modulus, however, exhibited no CNT length dependency. Investigation of the CNT morphology by transmission electron microscopy revealed that the average nanotube diameter and wall number also increased with the CNT length, while the aspect ratio remained nearly unchanged. The structural changes significantly affected the phonon and electron transport in the composite structure, but the interplay of increased CNT length and diameter led to no appreciable change in the mechanical properties of the composites.     

Characterization and electrical conductivity of poly(ethylene glycol)/polyacrylonitrile/multiwalled carbon nanotube composites

Poly(Lactic acid) (PLA)‐layered silicate nanocomposite films were prepared by solvent casting method. The films were irradiated with Co⁶⁰ radiation facility at dose of 30 kGy. The effect of γ irradiation on mechanical properties of the neat PLA and nanocomposites was evaluated by data obtained from tensile testing measurements. The tensile strength of the irradiated PLA films increased with addition of 1 wt % triallyl cyanurate indicating crosslink formation. Significant ductile behavior was observed in the PLA nanocomposites containing 4 pph of nanoclay. Incorporation of nanoclay particles in the PLA matrix stimulated crystal growth as it was studied by differential scanning calorimetry. The morphology of the nanocomposites characterized by transmission electron microscopy and X‐ray diffraction revealed an exfoliated morphology in the PLA nanocomposite films containing 4 pph of nanoclay. Only very small changes were observed in the chemical structure of the irradiated samples as it was investigated by Fourier transform infrared spectroscopy. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

How to achieve high electrical conductivity in aligned carbon nanotube polymer composites

Carbon nanotube reinforced polymer composites may provide a unique option for the aviation industry due to their high strength-to-weight ratio and multifunctionality. Specifically their electrical conductivity and consequent shielding capabilities can be strongly enhanced by featuring vertically aligned nanotube arrays in the polymer composites. We report here a detailed study of the electrical transport mechanisms within aligned carbon nanotube reinforced polymer composites. The experimental part of our investigation relies on extensive use of both macroscopic and high spatial resolution experimental techniques by which we shed light on the factors dominating the electrical transport, namely the contact resistance which depends on the wetting properties of CNT–metal interface, and the resistance at point-junctions which scale with the size of interconnecting tubes. Our modeling effort well describes our experimental observations and reveals the key parameters to achieve high nanocomposite intrinsic electrical conductivity and to reduce its interfacial contact resistance.