Influence of lengths of millimeter-scale single-walled carbon nanotube on electrical and mechanical properties of buckypaper

The electrical conductivity and mechanical strength of carbon nanotube (CNT) buckypaper comprised of millimeter-scale long single-walled CNT (SWCNT) was markedly improved by the use of longer SWCNTs. A series of buckypapers, fabricated from SWCNT forests of varying heights (350, 700, 1,500 μm), showed that both the electrical conductivity (19 to 45 S/cm) and tensile strength (27 to 52 MPa) doubled. These improvements were due to improved transfer of electron and load through a reduced number of junctions for longer SWCNTs. Interestingly, no effects of forest height on the thermal diffusivity of SWCNT buckypapers were observed. Further, these findings provide evidence that the actual SWCNT length in forests is similar to the height.     

Raman spectroscopic evidence for interfacial interactions in poly(bithiophene)/single-walled carbon nanotube composites

Electrochemical polymerization of 2,2′-bithiophene (BTh) on single-walled carbon nanotube (SWCNT) films has been studied by Raman scattering and infrared absorption spectroscopy. Covalent functionalization of SWCNTs with poly(bithiophene) (PBTh) in its un-doped and doped states is demonstrated. The occurrence of a charge transfer process at the interface of PBTh and SWCNTs, is shown by: (i) an up-shift of the Raman lines associated with the radial breathing modes of SWCNTs that reveals both a doping process and an additional twisting together as a rope with the conducting polymer as binding agent; (ii) a new Raman band in the range 1430-1450 cm⁻¹ indicating the functionalization of SWCNTs with PBTh in doped and un-doped states; (iii) strong absorption bands situated in the interval 600-800 cm⁻¹ resulting from steric hindrance produced by the nanotube binding to the polymeric chain. Treatment of the PBTh/SWCNT composite with aqueous NH₄OH solution forms un-doped PBTh covalently functionalized SWCNTs. At the resonant excitation of the metallic tubes, an additionally enhanced Raman process is generated by plasmon excitation in the metallic nanotubes. It is evidenced by a particular behavior in the Stokes and anti-Stokes branch of the PBTh Raman line at 1450 cm⁻¹.     

An easy method for direct metal coordination reaction on unoxidized single-walled carbon nanotubes

The transition metal copper (II) ion (Cu²⁺) was effectively coordinated with a single-walled carbon nanotube (SWCNT) to produce a SWCNT–Cu²⁺ complex by a metal coordination reaction. Since the complex was very reactive towards the carboxylic acid group, the chemical functionalization of SWCNTs was easy to accomplish. This approach was used to functionalize the surface of the SWCNTs with stearic acid or ethylenediaminetetraacetic acid for tuning of the relative hydrophobicity and hydrophilicity of the surface, respectively. The mild reaction conditions used for metal coordination of the SWCNTs minimized the defects that result from chemical modification of SWCNT. Thus, the electrical properties of unmodified SWCNTs were preserved. Various analytical techniques, including Fourier transform infrared spectroscopy, thermal gravimetric analysis, ultraviolet–visible spectroscopy, and water sorption isotherm measurements, were used to characterize the surface properties of the functionalized SWCNTs. Functionalization of SWCNTs by metal coordination reaction effectively modified the SWCNT surface, while conserving the excellent physical properties of the SWCNTs. The surface properties of the SWCNTs were easily tuned by introduction of the functional groups required for specific applications.     

Characterization of single-walled carbon nanotube mats and their performance as electromechanical actuators

Carbon nanotube mats (buckypapers) were prepared from three commercial grades of single-walled carbon nanotubes (SWCNTs) and by two processing variants (i.e. filtration of centrifuged and uncentrifuged dispersions). Material properties such as Young’s modulus, tensile strength, electrical conductivity, electrical capacitance, specific surface area and morphology were investigated and put in relation to the in-plane actuation performance in an aqueous electrolyte (1 M NaCl). A dynamic mechanical analyzer was adapted for actuation strain measurements on the samples under various tensile prestress levels. High SWCNT purity and dispersibility were found to be crucial for preparing dense and strong cohesive mats with good actuation performance.     

Low electrical conductivity threshold and crystalline morphology of single-walled carbon nanotubes - high density polyethylene nanocomposites characterized by SEM, Raman spectroscopy and AFM

The electrical conductivities (σ) of nanocomposites of single-walled carbon nanotubes (SWCNTs) and high density polyethylene (HDPE) have been studied for a large number of nanocomposites prepared in a SWCNT concentration range between 0.02 and 8 wt%. The values of σ obey a percolation power law with an SWCNT concentration threshold, p_c = 0.13 wt%, the lowest yet obtained for any kind of carbon-polyethylene nanocomposites. Improved electrical conductivities attest to an effective dispersion of SWCNT in the polyethylene matrix, enabled by the fast quenching crystallization process used in the preparation of these nanocomposites. Characterization by scanning electron microscopy (SEM) and Raman spectroscopy consistently points to a uniform dispersion of separate small SWCNT bundles at concentrations near p_c and increased nanotube clustering at higher concentrations. Near p_c, high activation energies and geometries of long isolated rods suggest that electron transport occurs by activated electron hopping between nanotubes that are close to each other but still geometrically separate. The degree of SWCNT clustering given by Raman spectroscopy and the barrier energy for electrical conductivity are highly correlated. The nanotubes act as nucleants in the crystallization of the polyethylene matrix, and change the type of supermolecular aggregates from spherulites to axialitic-like objects. The size of crystal aggregates decreases with SWCNT loading, however, in reference to the unfilled polyethylene, the three-dimensional growth geometry extracted from the Avrami exponents remains unchanged up to 2 wt%. Consistency between SEM, Raman and electrical transport behavior suggests that the electrical conductivity is dominated by dispersion and the geometry of the SWCNT in the nanocomposites and not by changes or lack thereof in the HDPE semicrystalline structure.     

Cellular structures of carbon nanotubes in a polymer matrix improve properties relative to composites with dispersed nanotubes

A new processing method has been developed to combine a polymer and single wall carbon nanotubes (SWCNTs) to form electrically conductive composites with desirable rheological and mechanical properties. The process involves coating polystyrene (PS) pellets with SWCNTs and then hot pressing to make a contiguous, cellular SWCNT structure. By this method, the electrical percolation threshold decreases and the electrical conductivity increases significantly as compared to composites with well-dispersed SWCNTs. For example, a SWCNT/PS composite with 0.5 wt% nanotubes made by this coated particle process (CPP) has an electrical conductivity of ∼3 × 10⁻⁴ S/cm, while a well-dispersed composite made by a coagulation method with the same SWCNT amount has an electrical conductivity of only ∼10⁻⁸ S/cm. The rheological properties of the composite with a macroscopic cellular SWCNT structure are comparable to PS, while the well-dispersed composite exhibits a solid-like behavior, indicating that the composites made by this new CPP are more processable. In addition, the mechanical properties of the CPP-made composite decrease only slightly, as compared with PS. Relative to the common approach of seeking better dispersion, this new fabrication method provides an important alternative means to higher electrical conductivity in SWCNT/polymer composites. Our straightforward particle coating and pressing method avoids organic solvents and is suitable for large-scale, inexpensive processing using a wide variety of polymers and nanoparticles.     

Using oxidation to increase the electrical conductivity of carbon nanotube electrodes

Recent studies have demonstrated that significantly low sheet resistance (Rs) (<100 Ω/sq; comparable to ITO) were achieved in single-walled carbon nanotube (SWCNT) films treated with HNO₃ followed by thionyl chloride. Here we show that H₂SO₄ can effectively reduce the Rs of SWCNT electrodes. H₂SO₄ treatment generates defects (COOH and SO₃H functionalities) on SWCNTs and the produced chemical functionalities are beneficial for enhancing the electrical conductivity in SWCNT electrodes. It is plausible that the H₂SO₄p-dopes the SWCNTs and the attachment of chemical functionalities helps to stabilize p-doping owing to their electron-deficient property.     

Dispersion of pristine single-walled carbon nanotubes using pyrene-capped polystyrene and its application for preparation of polystyrene matrix composites

A pyrene-capped polystyrene (PyPS) is synthesized by an anionic polymerization method and acts as dispersant for dispersion of pristine single-walled carbon nanotubes (SWCNTs). Through a well-known π-stacking interaction confirmed qualitatively by proton nuclear magnetic resonance and fluoroscopic analyses, PyPS is strongly but noncovalently adsorbed onto the nanotube surface, affording highly uniform and stable SWCNT dispersion in chloroform with the nanotube content as high as 250 ± 30 mg L⁻¹. Since no direct chemical reaction takes place on the nanotubes, their intrinsic electronic structure is maintained, thus ensuring them as functional fillers for application in conductive polymer composites. The so-obtained dispersion is subsequently used to prepare polystyrene matrix composites. A solution-based process adopted here preserves the good nanotube dispersing state in dispersion into the composites. Hence, the resultant composites show good optical transmittance and a low electrical percolation threshold of 0.095 wt.% SWCNTs. In comparison, the composites with absence of PyPS prepared by the same process have a relatively high percolation threshold of 0.28 wt.% SWCNTs.     

The synthesis of covalent bonded single‐walled carbon nanotube/polyvinylimidazole composites by in situ polymerization and their physical characterization

Single‐walled carbon nanotube (SWCNT) polyvinylimidazole (PVI) composites have been prepared by in situ emulsion polymerization. Dispersion of raw SWCNTs in the PVI matrix was improved by surface modification of the SWCNTs using nitric acid treatment and air oxidation. The carbonyl‐terminated SWCNTs were covalently bonded to PVI by in situ polymerization and the SWCNT/PVI composite was thus obtained. The morphological and structural characterizations of the surface‐functionalized SWCNTs and SWCNT/PVI composites were carried out by Fourier transform infrared spectroscopy, X‐ray diffraction, conductivity measurements, scanning, and transmission electron microscopy. Thermograms of the materials were determined by the differential scanning calorimetry technique. The characterization results indicate that PVI was covalently bonded to SWCNTs and a new material was then obtained. The functionalized SWCNTs showed homogenous dispersion in the composites, whereas purified SWCNT resulted in poor dispersion and nanotube agglomeration. SWCNT/PVI composites exhibited chemical stability enhancement in many common solvents. I–V curves of the samples exhibit an ohmic character. Conductivity values for pure SWCNTs, pure PVI and SWCNT/PVI composite were measured to be 3.47, 2.11 × 10⁻⁹, and 2.3 × 10⁻³ S/m, respectively. Because of resonance, a large dielectric constant is obtained for SWCNT/PVI composite, which is not observed for ordinary materials. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

The influence of single-walled carbon nanotube functionalization on the electronic properties of their polyaniline composites

The “in situ” preparation and characterization of composites of polyaniline (PANI) and single-walled carbon nanotubes (SWCNTs) are reported. To improve the dispersion and compatibility with the polymer matrix the raw SWCNTs were modified following different routes. SWCNTs oxidized by chemical or thermal treatments (nitric acid and air oxidation, respectively) were subjected to covalent functionalization with octadecylamine (ODA). SWCNT/PANI composites were prepared either from just oxidized SWCNTs, or from ODA functionalized SWCNTs. Temperature-programmed desorption, elemental analyses, ultraviolet-visible (UV-vis), UV-vis with near infrared and Raman spectroscopy, X-ray diffraction, scanning and transmission electron microscopy and conductivity measurements were used to characterize the functionalized SWCNT materials, dispersions and composites. The PANI composite prepared from air oxidized SWCNTs showed the best electrical conductivity indicating a better interaction with polyaniline than ODA functionalised SWCNTs. The improvement of conductivity is attributed to the doping effect or charge transfer of quinoide rings from PANI to SWCNTs.     

Design of carbon nanotube-polymer frameworks by electropolymerization of SWCNT-pyrrole derivatives

Single-walled carbon nanotubes (SWCNTs) have been functionalized by electropolymerizable pyrrole groups following covalent and non-covalent strategies. The covalent pyrrole grafting was carried out by ester formation between pyrrole alcohol and chemically oxidized SWCNT. The strong π-interactions between pyrene and SWCNT were exploited for the non-covalent adsorption of a new pyrene-pyrrole derivative on the pristine nanotube surface. The pyrrole-ester-SWCNT was solubilized in THF and electropolymerized by controlled potential electrolysis at 0.95 V. The pyrene-pyrrole SWCNT was spread on an electrode surface and electropolymerized in its adsorbed state at 0.95 V in CH₃CN. The reinforced nanostructured polypyrrole SWCNT-framework was investigated with scanning electron microscopy.     

Temperature and time dependence study of single-walled carbon nanotube growth by catalytic chemical vapor deposition

The temperature and time dependence of single-walled carbon nanotube (SWCNT) growth by chemical vapor deposition of ethanol on Fe₂O₃/MgO catalyst are compared at both low (∼27 Pa) and atmospheric pressure limits. SWCNTs are synthesized in two reactors with different geometries and operating pressures and are characterized by Raman spectroscopy. Both reactors show SWCNT growth within a relatively narrow temperature window of 700-850 °C, with an optimum growth time of 35 min for the cold wall reactor and 75 min for the quartz tube reactor. A kinetic model comprising of ethanol decomposition, SWCNT formation, and water etching is developed to better understand the growth mechanism. The existence of a temperature window and an optimum growth time in both reactors can be well described by the kinetic model. Simulation results suggest that the temperature and time dependence can be explained by the competition between the growth of SWCNTs and that of amorphous carbon.     

High yield production of semiconducting p-type single-walled carbon nanotube thin-film transistors on a flexible polyimide substrate by tuning the density of ferritin catalysts

We report on a simple method for fabricating pure p-type single-walled carbon nanotube (SWCNT) thin-film transistors (TFTs) on flexible polyimide substrates without selective removal of metallic SWCNTs from the as-grown CNT films. The density of the SWCNTs was controlled by tuning the concentration of ferritin catalyst, resulting in the control of the metallic percolation pathways in the SWCNT TFTs. For a ferritin solution diluted by 1/2000, approximately 60% of the pristine SWCNT TFTs showed p-type behavior with larger on/off current ratios, (I_on/I_off > 10⁴) and a high photosensitivity to the exposure of UV/visible light.     

Fabrication of single-walled carbon nanotube Schottky diode with gold contacts modified by asymmetric thiolate molecules

We have fabricated single-walled carbon nanotube (SWCNT) Schottky diodes by asymmetrically modifying the two Au/SWCNT contacts using different thiolate molecules, methanethiol (CH₃SH) and trifluoroethanethiol (CF₃CH₂SH). Characterization has revealed that highly asymmetrical contacts with Schottky barrier heights of ∼190 and ∼40 meV (increased by over 70% and decreased by over 60%, respectively with respect to that of pristine Au/SWCNT contact of ∼110 meV) were achieved for the Au/SWCNT contacts modified by CH₃SH and CF₃CH₂SH, respectively. The performance of our SWCNT Schottky diodes is as follows: the forward and reverse current ratio (I_forward/I_reverse) higher than 10⁴, a forward current as high as ∼5 μA, a reverse leakage current as low as ∼100 pA, and a current ideality factor as low as ∼1.42. This is at least comparable to, if not better than SWCNT Schottky diodes fabricated with asymmetrical metals, where one contact is a metal with a work function lower than that of SWCNTs to yield a Schottky contact, while the other has a work function higher than that of SWCNTs to achieve an ohmic (more near ohmic) contact.     

Evidence of sidewall covalent functionalization of single-walled carbon nanotubes and its advantages for composite processing

Single-walled carbon nanotubes (SWCNTs) were functionalized in a three-step procedure. The first step is a radical reaction creating a covalent bond between the carbon nanotube surface and grafted p-methoxyphenyl functional groups. In a second step, a deprotection of the methoxy functions generates free alcohol groups and in the final step an esterification is done in order to install a double bond for further polymerization. Evidence that functionalization has actually occurred on the SWCNT sidewalls is furnished through investigations involving several complementary techniques (visual dispersion tests, transmission electron microscopy, thermal gravimetric analysis and adsorption volumetry). We show that surface properties of SWCNTs are changed throughout the chemical treatments and that the obtained level of functionalization is low. Incorporation of functionalized SWCNTs in a polymer (poly(methyl methacrylate)) matrix was done through an in situ polymerization process. Observations of the obtained composites using scanning and transmission electron microscopy illustrate that interactions between the SWCNT surface and the polymer matrix are improved.     

DFT and tight binding Monte Carlo calculations related to single-walled carbon nanotube nucleation and growth

Density-functional theory (DFT) calculations for idealized nucleation processes of (5, 5) and (10, 0) single-walled carbon nanotubes (SWCNTs) on a 55 atom nickel cluster (Ni₅₅) showed that it requires a larger chemical potential to grow a carbon island (which is the simplest structure that can lead to formation of the SWCNTs) on the cluster than to extend the island into a SWCNT or to have the carbon atoms dispersed on the cluster surface. Hence, in the thermodynamic limit the island will only form once the (surface of the) cluster is saturated with carbon, and the island will spontaneously form a SWCNT at the chemical potentials required to create the island. The DFT (zero Kelvin) and tight binding Monte Carlo (1000 K) also show that there is a minimum cluster size required to support SWCNT growth, and that this cluster size can be used to control the diameter, but probably not the chirality, of the SWCNT at temperatures relevant to carbon nanotube growth. It also imposes a minimum size of clusters that are used for SWCNT regrowth.     

Aluminum nitride‐single walled carbon nanotube nanocomposite with superior electrical and thermal conductivities

Development of aluminum nitride (AlN)‐single walled carbon nanotube (SWCNT) ceramic‐matrix composite containing 1‐6 vol% SWCNT by hot pressing has been reported in this article. The composites containing 6 vol% SWCNT are dense (~99% relative density) and show high dc electrical conductivity (200 Sm^?1) and thermal conductivity (62 Wm^?1K^?1) at room temperature. SWCNTs contain mostly metallic variety tubes obtained by controlled processing of the pristine tubes before incorporation into the ceramic matrix. Raman spectroscopy and field emission scanning electron microscopy (FESEM) of the fracture surface of the samples show the excellent survivability of the SWCNTs even after high‐temperature hot pressing. The results indicate the possibility of preparation of AlN nanocomposite for use in plasma devices and electromagnetic shielding.     

Advanced carbon nanotube/polymer composite infrared sensors

We demonstrate that both single-walled carbon nanotube (SWCNT) types and nanotube-matrix polymer-nanotube (CNT-P-CNT) junctions have profound impact on electro-optical properties of SWCNT/polymer composites. Composite IR sensors based on CoMoCAT^®-produced SWCNTs (SWCNTs_CoMoCAT) significantly outperform those based on HiPco^®-produced SWCNTs (SWCNTs_HiPco). Higher semiconducting nanotube concentration in a SWCNT material is critical to enhance the photo effect of IR light on SWCNT/polymer nanocomposites, whereas CNT-P-CNT junctions play a dominant role in the thermal effect of IR light on supported SWCNT/polymer composite films.     

Fabrication of single-walled carbon nanotube three-dimensional networks inside the pores of a porous silicon structure

Single-walled carbon nanotube (SWCNT) three-dimensional (3-D) networks were first fabricated in the pores of a porous silicon substrate using thermal decomposition of C₂H₂ at 800 °C. Catalyst nanoparticles were uniformly distributed on the inner wall surfaces of the pores using a dipping method combined with ultrasonication. SWCNTs were synthesized along the inner wall surface of the pores, and spanned it. The suspended SWCNTs inside the pores formed 3-D networks in the results of the chaotic overgrowth of SWCNTs in a confined space under thermal vibration, and van der Waals interactions between SWCNTs.     

Spectroscopic characterization of contaminants and interaction with gases in single-walled carbon nanotubes

Several spectroscopic techniques have been used to investigate the presence of contaminants in a commercial purified single-walled carbon nanotube (SWCNT) bucky paper, to determine their cleaning procedure in ultra-high-vacuum conditions and to study how impurities influence the interaction between SWCNTs and gas phase molecules. Nickel catalyst particles and sodium-containing species, likely a residual of the surfactant bath, were fully removed only after prolonged (>2 h) annealing at 1270 ± 30 K. Other impurity elements (S and Si) remain in the material as localised clusters that do not interact with the SWCNTs and do not interfere with their properties.A dramatic difference was observed when the Na-contaminated or the Na-free nanotubes interacted with molecular oxygen. O₂ adsorption was strongly altered by the Na traces, which simulated an intense sample oxidation causing a modification of the tube electronic properties. On the contrary, for the Na-free sample the lack of adsorbed oxygen and the stability of the C1s core level after large O₂ doses demonstrated the absence of any chemical bond between SWCNTs and O₂. Similarly, exposures to N₂, H₂O and CO do not have influence on the electronic properties of SWCNTs. Instead, a sizeable effect on the electronic spectra was observed for SO₂, NO and NO₂ adsorption. The sensitivity of the SWCNT electronic spectra to ppb quantities of nitrogen oxides and sulfur oxide undoubtedly foresees applications in the field of toxic gas sensing.