基于AMEsim/Simulink的电液伺服比例控制的同步回路建模与仿真研究

以电液伺服比例阀控非对称液压缸同步系统为研究对象,通过详细分析,建立了同步系统的数学模型,采用Matlab的Simulink模块对系统的动态特性进行仿真分析,并利用AMESim和Simulink软件对双缸同步液压系统进行了基于PID控制的联合仿真,仿真结果表明,将电液伺服比例阀应用于同步控制,系统响应快,控制精度高,经济性好,可应用于工程实际。     

Development of a novel rotary flow control valve with an electronic actuator and a pressure compensator valve for a gas turbine engine fuel control system

This paper presents a new rotary proportional flow control valve with Cam-Nozzle configuration. The rotating cam against the fixed nozzle changes the flow area and then can meter the fuel flow. This valve equipped with a pressure compensator plunger type valve to retaining constant pressure difference across the flow control or metering valve. The cam shaft directly coupled to an electronic servomotor type rotary actuator and then it is possible to apply digital control techniques such as pulse width modulation (PWM) in this control system. This new valve configuration is developed for an electro hydro mechanical fuel control system in a gas turbine engine. In addition to aero engine application, this type of flow metering valve can widely be used in industrial hydraulic systems. In this unit, the output flow is proportional to the cam's angular position (or throttle command) and it is not sensitive to pressure fluctuations at nozzle inlet and outlet. The aim of this new design is to modify a manual single adjusted hydro-pneumatic fuel control unit to obtain a new electro-hydraulic fuel control system for a gas turbine engine. The main innovations in the presented fuel metering unit include new design of the rotary valve opening shape (Cam-Nozzle) without metal to metal contact, use of a rotary electronic actuating mechanism and also direct coupling between the actuator and the rotating cam. The increased fuel metering precision in the new flow control valve has improved the ultimate control accuracy of system. A computer simulation software based on the proposed model, is performed to predict the steady state and transient performance and to analyze effect of important design parameters on valve outlet fuel flow and obtain the final design parameters. The validity of the proposed valve configuration is assessed experimentally in the steady state and transient modes of operation. The results show good agreement between simulation and experimental in both modes (max. 4% deviation).     

Parametric adaptive estimation and backstepping control of electro-hydraulic actuator with decayed memory filter

Some unknown parameter estimation of electro-hydraulic system (EHS) should be considered in hydraulic controller design due to many parameter uncertainties in practice. In this study, a parametric adaptive backstepping control method is proposed to improve the dynamic behavior of EHS under parametric uncertainties and unknown disturbance (i.e., hydraulic parameters and external load). The unknown parameters of EHS model are estimated by the parametric adaptive estimation law. Then the recursive backstepping controller is designed by Lyapunov technique to realize the displacement control of EHS. To avoid explosion of virtual control in traditional backstepping, a decayed memory filter is presented to re-estimate the virtual control and the dynamic external load. The effectiveness of the proposed controller has been demonstrated by comparison with the controller without adaptive and filter estimation. The comparative experimental results in critical working conditions indicate the proposed approach can achieve better dynamic performance on the motion control of Two-DOF robotic arm.     

Deadzone compensation control based on detection of micro flow rate in pilot stage of proportional directional valve

The pilot operated proportional directional valves (POPDVs) with a flow rate ranging from 100 to 1000 L/min are widely used in electro-hydraulic systems (EHSs). The deadzone of the pilot stage valve and its control compensation could significantly affect the position control performance for the main stage valve that could directly affect dynamics of EHSs In this paper, it is concluded that micro flow rates exist at the intermediate position of the valve based on the analysis of the continuity equation of the flow in the control chamber of the pilot stage. The micro flow rate is helpful to eliminate the discontinuity and unsmooth domain in the previous inverse deadzone compensation function. An improved deadzone detection method is proposed to calibrate the pilot valve flow characteristics which include the micro flow rate. This new method avoids the threshold selection of the main valve spool displacement which affects the detected deadzone values. Its detection processes are realized based on the pilot flow rate characterized by the speed of the main valve spool and the pilot valve displacement characterized by the solenoid current. The deadzone compensation control strategy based on the improved deadzone detection method is also designed. The experimental results using the steady-state position tracking and sinusoidal position tracking methods are verified. It is concluded that the tracking accuracy of the main valve spool position is effectively improved with this control strategy.     

夯实机液压系统中插装阀阀芯位置控制与仿真分析

阐述了快速液压夯实机液压系统中插装阀的功能和工作原理,提出了以电磁换向阀为先导阀的插装阀阀芯位置控制策略,并应用MATL蛆／Simulink软件对插装阀进行建模仿真分析．     

Real-time tracking control of electro-hydraulic force servo systems using offline feedback control and adaptive control

This paper focuses on an application of an electro-hydraulic force tracking controller combined with an offline designed feedback controller (ODFC) and an online adaptive compensator in order to improve force tracking performance of an electro-hydraulic force servo system (EHFS). A proportional-integral controller has been employed and a parameter-based force closed-loop transfer function of the EHFS is identified by a continuous system identification algorithm. By taking the identified system model as a nominal plant model, an H_∞ offline design method is employed to establish an optimized feedback controller with consideration of the performance, control efforts, and robustness of the EHFS. In order to overcome the disadvantage of the offline designed controller and cope with the varying dynamics of the EHFS, an online adaptive compensator with a normalized least-mean-square algorithm is cascaded to the force closed-loop system of the EHFS compensated by the ODFC. Some comparative experiments are carried out on a real-time EHFS using an xPC rapid prototype technology, and the proposed controller yields a better force tracking performance improvement.     

动态压差控制阀流场及流量控制特性研究

针对变流量加热及冷却系统水力和热力失调的问题,设计一种动态压差控制阀.基于计算流体力学(CFD)方法,建立不同阀芯开度下动态压差控制阀三维流道模型.对比研究了不同阀芯开度下阀内流场分布以及流量变化,得出了动态压差控制阀在不同阀芯开度下阀内压降曲线的变化规律、阀芯节流口处速度曲线及湍动能曲线的分布规律,拟合了阀门出口流量...     

Characterization and quenching of friction-induced limit cycles of electro-hydraulic servovalve control systems with transport delay

This paper develops a systematic and straightforward methodology to characterize and quench the friction-induced limit cycle conditions in electro-hydraulic servovalve control systems with transport delay in the transmission line. The nonlinear friction characteristic is linearized by using its corresponding describing function. The delay time in the transmission line, which could accelerate the generation of limit cycles is particularly considered. The stability equation method together with parameter plane method provides a useful tool for the establishment of necessary conditions to sustain a limit cycle directly in the constructed controller coefficient plane. Also, the stable region, the unstable region, and the limit cycle region are identified in the parameter plane. The parameter plane characterizes a clear relationship between limit cycle amplitude, frequency, transport delay, and the controller coefficients to be designed. The stability of the predicted limit cycle is checked by plotting stability curves. The stability of the system is examined when the viscous gain changes with respect to the temperature of the working fluid. A feasible stable region is characterized in the parameter plane to allow a flexible choice of controller gains. The robust prevention of limit cycle is achieved by selecting controller gains from the asymptotic stability region. The predicted results are verified by simulations. It is seen that the friction-induced limit cycles can be effectively predicted, removed, and quenched via the design of the compensator even in the case of viscous gain and delay time variations unconditionally.     

电液位置伺服系统神经滑模控制仿真

分析了电液位置伺服控制系统的数学模型,提出利用线性化反馈技术构建滑模控制率,并应用神经网络进行参数逼近,实现了自适应神经滑模控制器的设计.仿真结果表明所设计的滑模控制器能进行有效的参数估计,有效的克服系统抖振,取得较为满意的控制品质.     

A compound control strategy combining velocity compensation with ADRC of electro-hydraulic position servo control system

In order to enhance the anti-jamming ability of electro-hydraulic position servo control system at the same time improve the control precision of the system, a compound control strategy that combines velocity compensation with Active Disturbance Rejection Controller (ADRC) is proposed, and the working principle of the compound control strategy is given. ADRC controller is designed, and the extended state observer is used for observing internal parameters uncertainties and external disturbances, so that the disturbances of the system are suppressed effectively. Velocity compensation controller is designed and the compensation model is derived to further improve the positioning accuracy of the system and to achieve the velocity compensation without disturbance. The compound control strategy is verified by the simulation and experiment respectively, and the simulation and experimental results show that the electro-hydraulic position servo control system with ADRC controller can effectively inhibit the external disturbances, the precise positioning control is realized after introducing the velocity compensation controller, and verify that the compound control strategy is effective.     

迷宫式最小流量调节阀的设计及应用

论述了迷宫式最小流量调节阀的结构特点、工作原理和主要部件的设计。     

Development of a flow control valve with digital flow compensator

Flow control valves typically use mechanical pressure drop compensator or dynamic flow meter to lessen the impact of pressure drop on outlet flow. However, there are some disadvantages, such as complex mechanical structure and small flow capacity. In this paper, a kind of digital flow compensator with bilinear interpolation algorithm is presented to compensate the pressure drop, in which the pressure drop and the desired outlet flow are the two input parameters. A two-stage proportional flow control valve with the proposed compensator is investigated. Pressure drop across the metering orifice of the valve is measured and fed back to the proposed compensator. If the detected pressure drop has deviated from the threshold, then the compensator will generate a compensation signal to adjust the poppet opening of the valve, which ensures that the output flow is independent of the pressure drop. Performances of the valve with the proposed compensator are investigated by simulation and experiment. Results show that it has a reasonable static control characteristics. In addition, there is no dead-zone in its steady flow curve; pressure drop have little impact on its output flow. Its dynamics will be affected by pressure drop and input voltage. Increasing pressure drop can improve system dynamics under constant input signal conditions. On the other hand, increasing input signal can shorten the poppet's closing time, but it will result in the longer opening time and the greater overshoot in the opening stage.     

节流阀波纹管长度的选择

节流阀必须有足够的行程,才能达到节流介质的目的。波纹管节流阀除具有一般节流阀的特性之外,还具有其独特行程要求,本文重点介绍了如何在有限的安装空间下,增加其行程,在到充分节流的目的。     

基于Fluent的调节阀内部流场数值模拟

建立了调节阀内部流场三维模型,采用通用CFD软件Fluent对其内部复杂流场进行了三维粘性数值模拟,通过对调节阀流量系数模拟值与理论值的比较,表明应用Fluent对调节阀进行模拟计算是可靠的,为调节阀结构改进提供了理论依据.     

电液伺服控制装置的研发探讨

针对电液伺服控制装置在常规运行中电液伺服阀的堵、卡、零偏、断线等容易产生的误动作问题,对电液伺服控制装置的开发、改进做了一些相关的探讨,以期提高机组的控制水平,优化机组流程配置,降低机组运行成本,提高机组运行的安全可靠性。     

液控蝶阀的设计计算

介绍了组成液控蝶阀的主要零部件的作用、结构特点、工作原理和计算方法。     

高速大流量二位三通开关式电磁阀

介绍了一种新型高速大流量二位三通开关式电磁阀,阐述了其组成,工作原理和特点,并对该阀的性能做了测试。实践和测试结果证明,新设计的电磁阀具有高速动态响应性能、大流量性能和优良的工艺性能。     

程控阀在变压吸附装置中的应用及维修

论述了程控阀在变压吸附工艺中的应用，介绍程控阀在使用过程中常见的故障，故障判断及排除方法。     

膜片式低压流量阀的设计与仿真研究

为了适应杂质较多的流量调节场合,设计了一种膜片式低压流量阀.首先,根据不同阀口的过流面积,确定了流量阀的阀芯结构;利用FLUENT软件对流量阀的内部流场进行了仿真,在相同输入输出条件下,确定了其三维模型;并采用N-S方程模拟出不同阀芯位置下膜片式低压流量阀的流量特性;最后,搭建了膜片式低压流量阀流量试验平台,并进行了流量试验.试验研究结果显示,该膜片式低压流量阀的调节精度可以满足一般要求的低压流量控制场合;另外,仿真结果与试验结果吻合较好,为膜片式低压流量阀下一步的结构改进提供了仿真平台.