生物质燃气变换-甲烷化双功能催化剂研究进展

生物质燃气在达到居民使用标准前必须进行提质,变换-甲烷化工艺单元可同时降低CO含量和提高燃气热值,因此研发适合生物质燃气的变换-甲烷化双功能催化剂显得尤为重要。在已广泛研究的单功能水气变换和甲烷化催化剂基础上,近年来国内外对变换-甲烷化双功能催化剂也开展了诸多探究。本文从催化剂组成、制备方法和反应机理三方面对变换-甲烷化双功能催化剂进行了综述,详细介绍了适用于该种催化剂的活性组分、助剂与载体,比较分析了浸渍法、共沉淀法等传统制备方法与火焰喷雾燃烧法、等离子体分解法等新颖制备方法,并对变换-甲烷化双功能催化剂进行了总结和展望,指出未来制备催化剂时助剂可根据具体要求选择性添加,廉价的矿石可替代成为有竞争力的催化剂载体,变换-甲烷指出化机理可借助多种材料表征以及理论计算而获悉。     

Preparation of promoted nickel catalysts supported on mesoporous nanocrystalline gamma alumina for carbon dioxide methanation reaction

Nickel-based catalysts supported on mesoporous nanocrystalline gamma Al₂O₃ promoted with various promoters (CeO₂, MnO₂, ZrO₂, La₂O₃) were prepared and employed in the carbon dioxide methanation reaction. It was found that the addition of promoters to the catalyst varied the specific surface area from 139.4 to 147.4 m²/g and CeO₂ and MnO₂ improved the reducibility of catalyst. The catalytic results showed that the catalyst with 2 wt% of cerium promoter possessed high activity and stability in CO₂ methanation reaction and showed a high CO₂ conversion of 80.3% at 350 °C.     

Effect of pretreatment on the activity of Ni catalyst for CO removal reaction by water–gas shift and methanation

An Ni metal catalyst manufactured by the tapecasting method for use as a structural catalyst did not exhibit catalytic activity for the carbon monoxide (CO) removal reaction. However, the catalyst pretreated by an oxidation and reduction process showed superior activity for CO removal via water–gas shift and methanation, resulting in a decrease of the CO concentration to below 1% in reformate gas. The catalytic activity was generated by the reorganization of the surface structure of Ni metal, and enhanced by surface oxygen intermediates such as Ni(OH)₂ and NiOOH promoted by NiO oxidized incompletely after the pretreatment. After the reorganization process induced by the pretreatment, the Ni metal on the surface was converted to active Ni and NiO which played the role of a promoter.     

Effects of tar model compounds on commercial water gas shift catalysts

One attractive application of the catalytic water gas shift (WGS) reaction is the production of a syn-gas with high hydrogen concentration from gasification of solid combustibles. The catalyst's behavior can be affected by the hydrocarbons with high molecular weight (tar) still present in the gas after its purification. In this work the effect of some tar model compounds on two typical commercial WGS catalysts were investigated. A low temperature catalyst composed of Cu/Zn/Al and a high temperature catalyst based mainly on Fe and Cr were tested. N-hexadecane, fluorene, phenol, and octanol were used as tar model compounds. Besides these compounds, the effect of biodiesel was also investigated. In all cases a concentration of 0.5 g/Nm³ was used. Generally it was observed that a low concentration is often sufficient to produce a rapid deactivation. Catalysts were characterized by means of BET and XRD.     

Ultrahigh temperature water gas shift catalysts to increase hydrogen yield from biomass gasification

Noble metal (Rh, Pt, Pd, Ir, Ru, and Ag) and Ni catalysts supported on CeO₂–Al₂O₃ were investigated for water gas shift reaction at ultrahigh temperatures. Pt/CeO₂–Al₂O₃ and Ru/CeO₂–Al₂O₃ demonstrated as the best catalysts in terms of activity, hydrogen yield and hydrogen selectivity. At 700 °C and steam to CO ratio of 5.2:1, Pt/CeO₂–Al₂O₃ converted 76.3% of CO with 94.7% of hydrogen selectivity. At the same conditions, the activity and hydrogen selectivity for Ru/CeO₂–Al₂O₃ were 63.9% and 85.6%, respectively. Both catalysts showed a good stability over 9 h of continuous operation. However, both catalysts showed slight deactivation during the test period. The study revealed that Pt/CeO₂–Al₂O₃ and Ru/CeO₂–Al₂O₃ were excellent ultrahigh temperature water gas shift catalysts, which can be coupled with biomass gasification in a downstream reactor.     

生物质合成气甲烷化与变换反应串联偶合新工艺

以模拟生物质合成气为原料,在固定床反应器中,对合成气甲烷化反应工艺条件进行优化,并在此反应中串联偶合水煤气变换反应,以此提高生物质合成气中碳氢的比例,从而弥补生物质合成气碳氢比较低的不足,使生物质合成气甲烷化反应更彻底,进而提高甲烷的收率。实验结果表明,在水煤气变换空速为15 000 h~(-1)、进水量0.02 m L·min~(-1)和还原温度为450℃条件下,甲烷化催化剂的性能最优,CO转化率100%,甲烷选择性对于整个偶合反应为50%,但就单一甲烷化反应高达99%。     

Kinetics of the water–gas shift reaction over nanostructured copper–ceria catalysts

Water–gas shift reaction was studied over two nanostructured Cu_xCe_1−xO_2−y catalysts: a Cu_0.1Ce_0.9O_2−y catalyst prepared by a sol–gel method and a Cu_0.2Ce_0.8O_2−y catalyst prepared by co-precipitation method. A commercial low temperature water–gas shift CuO–ZnO–Al₂O₃ catalyst was used as reference. The kinetics was studied in a plug flow micro reactor at an atmospheric pressure in the temperature interval between 298 and 673 K at two different space velocities: 5.000 and 30.000 h⁻¹, respectively. Experimentally estimated activation energy, E_af, of the forward water–gas shift reaction at CO/H₂O = 1/3 was 51 kJ/mol over the Cu_0.1Ce_0.9O_2−y, 34 kJ/mol over the Cu_0.2Ce_0.8O_2−y and 47 kJ/mol over the CuO–ZnO–Al₂O₃ catalyst. A simple rate expression approximating the water–gas shift process as a single reversible surface reaction was used to fit the experimental data in order to evaluate the rate constants of the forward and backward reactions and of the activation energy for the backward reaction.     

Temperature control of the water gas shift reaction in microstructured reactors

Microchannel reactors offer unique possibilities for temperature control of chemical reactions due to the strong coupling of channel and wall temperatures. This may be applied to all chemical reactions which require a certain temperature profile to achieve an optimum yield. For the reformation of hydrocarbons for fuel cell applications a low CO concentration of the product gas is desired. In conventional systems, this is achieved by sequentially processing the reformate through a high and low temperature water gas shift reactor because increased temperature enlarges the reaction rate while lower temperature shifts the equilibrium to the desired small CO concentrations. However, for every gas composition arising during the reaction process an optimum temperature exists at which the reaction rate is highest. We will demonstrate that this optimum temperature profile to a good approximation can be achieved in a single step WGS reactor by controlling the temperature via cooling gas flowing in counter current to the reformate. Furthermore, the effect of water addition (steam injection) is analysed for a conventional two-step adiabatic reactor system and the possible size reduction in an integrated heat-exchanger reactor under comparable conditions is validated. Finally, the effect of diffusion limitations at various channel dimensions is investigated applying a two-dimensional model which allows a trade-off between pressure drop or respective reactor size and performance when dimensioning a real system in future.     

Support‐dependent activity of noble metal substituted oxide catalysts for the water gas shift reaction

The water gas shift reaction was carried out over noble metal ion substituted nanocrystalline oxide catalysts with different supports. Spectroscopic studies of the catalysts before and after the reaction showed different surface phenomena occurring over the catalysts. Reaction mechanisms were proposed based upon the surface processes and intermediates formed. The dual site mechanism utilizing the oxide ion vacancies for water dissociation and metal ions for CO adsorption was proposed to describe the kinetics of the reaction over the reducible oxides like CeO₂. A mechanism based on the interaction of adsorbed CO and the hydroxyl group was proposed for the reaction over ZrO₂. A hybrid mechanism based on oxide ion vacancies and surface hydroxyl groups was proposed for the reaction over TiO₂. The deactivation of the catalysts was also found to be support dependent. Kinetic models for both activation and deactivation were proposed. © 2010 American Institute of Chemical Engineers AIChE J, 2010     

Cr2O3 promoted skeletal Cu catalysts for the reactions of methanol steam reforming and water gas shift

Promotional effects of chromia on the structure and activity of skeletal copper catalysts for methanol steam reforming and water gas shift have been studied. Catalysts were prepared by leaching CuAl₂ alloy particles in aqueous NaOH solutions containing sodium chromate at various concentrations. XPS spectra showed that the surface of the resulting catalysts mainly consisted of Cr³⁺ compounds and Cu⁰. Cu⁺ and/or Cu²⁺ were not observed by XPS.

Increasing the concentration of chromate in the leach liquor resulted in decreases in pore diameter and copper crystallite size but significant enhancement of BET surface area was observed while the total pore volume was maintained. The addition of small amounts of chromate to the leach liquor significantly enhanced the Cu surface area. However, higher concentrations of chromate in the leach liquor decreased the Cu surface areas although the total surface areas increased.

The activities of Cr₂O₃ promoted skeletal copper catalysts for both methanol steam reforming and water gas shift reactions were determined separately. The results indicated that deposition of Cr₂O₃ on skeletal copper catalysts significantly improved the specific activities for these reactions. Chromia is found to act as a structural and catalytic promoter for these reactions.     

Low temperature water gas shift: Type and loading of metal impacts forward decomposition of pseudo-stabilized formate over metal/ceria catalysts

A similar degree of surface shell reduction of ceria was obtained for a series of metal/ceria catalysts. Surface formate species were generated by reaction of CO with bridging OH groups associated with the Ce³⁺ defects. Forward decomposition of the pseudo-stable formates was followed in flowing H₂O, leading to the production of surface carbonate species. The forward formate decomposition rate was enhanced changing the promoter from Au to Pt, and by increasing the promoter loading (from 0.5 to 2.5%). Results suggest that formate CH bond breaking is not only facilitated by H₂O, but it is further enhanced by type and loading of metal promoter. From earlier kinetic isotope effect and isotopic tracer studies, the rate-limiting step of the forward formate decomposition (WGS reaction) was considered to be associated with CH bond rupture of the formate. The results can explain the promotion in the WGS rates observed for these samples by changing from Au to Pt and by increasing the promoter loading.     

The effect of La on Au-ceria catalyst for water gas shift reaction

For Au-ceria catalysts prepared by deposition-precipitation method, catalytic performance of water gas shift reaction was studied in different La loadings. In the complete doping range, ceria retains with its cubic fluorite structures. BET, XRD, H₂-TPR, HRTEM studies showed that La doping can improve the activity of Au-ceria catalyst by stabilizing ceria and modifying its morphology. In addition, the test of catalyst stability evaluation also proved a better stability performance of Au-ceria catalyst can be realized by appropriate La doping.     

Study on the supported Cu-based catalysts for the low-temperature water–gas shift reaction

This paper presents a study on the influence of support (Al₂O₃, MgO, SiO₂-Al₂O₃, SiO₂-MgO, β-zeolite, and CeO₂) of Cu-ZnO catalysts for the low-temperature water–gas shift reaction. Supported Cu-ZnO catalysts were prepared by the conventional impregnation method, followed by the H₂ reduction. The activity of Cu-ZnO catalysts for the water–gas shift (WGS) reaction was largely influenced by the kind of support; Cu-ZnO catalysts supported on Al₂O₃, MgO, and CeO₂ showed high activity, while those on SiO₂-Al₂O₃, SiO₂-MgO and β-zeolite showed less activity in the temperature range 423–523 K. XRD analysis demonstrated that the copper species were highly dispersed on the supports used in the present study, except for a MgO support. TPR results of a series of supported CuO-ZnO catalysts suggest that the reducibility of CuO is one of the important factors controlling the activity of the WGS reaction over the supported catalysts.     

Study of the water gas shift reaction on Fe in a high temperature proton conducting cell

The water gas shift (WGS) reaction was studied in a double-chamber high temperature proton conducting cell (HTPC). The proton conductor was a strontia–ceria–ytterbia (SCY) disk of the form: SrCe_0.95Yb_0.05O₃₋ and the working electrode was a polycrystalline Fe film. The reaction temperature and the inlet partial pressure of CO varied between 823 and 973 K, and between 1.0 and 10.6 kPa, respectively. The inlet partial pressure of steam (P_H2O) was kept constant at 2.3 kPa. An increase in the production of H₂ was observed upon “pumping” protons away from the catalyst surface. The Faradaic efficiency (Λ) was lower than unity, indicating a sub-Faradaic effect. The highest value of rate enhancement ratio (ρ) was approximately 3.2, at T = 823 K. The proton transport number (PTN) varied between 0.45 and 1.0. An up to 99% of the produced H₂ was electrochemically separated from the reaction mixture.     

Kinetics of the water–gas shift reaction on Pt catalysts supported on alumina and ceria

We report the kinetic parameters for the water–gas shift (WGS) reaction on Pt catalysts supported on ceria and alumina under fuel reformer conditions for fuel cell applications (6.8% CO, 8.5% CO₂, 22% H₂O, 37.3% H₂, and 25.4% Ar) at a total pressure of 1 atm and in the temperature range of 180–345 °C. When ceria was used as a support, the turnover rate (TOR) for WGS was 30 times that on alumina supported Pt catalysts. The overall WGS reaction rate (r) on Pt/alumina catalysts as a function of the forward rate (r_f) was found to be: r = r_f(1 − β), where r_f = k_f[CO]^0.1[H₂O]^1.0[CO₂]^−0.1[H₂]^−0.5, k_f is the forward rate constant, β = ([CO₂][H₂])/(K_eq[CO][H₂O]) is the approach to equilibrium, and K_eq is the equilibrium constant for the WGS reaction. The negative apparent reaction orders indicate inhibition of the forward rate by CO₂ and H₂. The surface is saturated with CO on Pt under reaction conditions as confirmed by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS). The small positive apparent reaction order for CO, in concert with the negative order for H₂ and the high CO coverage is explained by a decrease in the heat of adsorption as the CO coverage increases. Kinetic models based on redox-type mechanisms can explain the observed reaction kinetics and can qualitatively predict the changes in CO coverage observed in the DRIFTS study.     

Theoretical study of a membrane reactor for the water gas shift reaction under nonisothermal conditions

A simulation of a membrane reactor for the water gas shift reaction is carried out by means of a 1D pseudo‐homogeneous nonisothermal mathematical model. The composite membrane consists of a dense layer of Pd (selective to H₂) supported over a porous ceramic layer. The effect of temperature, overall heat‐transfer coefficient, and mode of operation on the membrane reactor performance and stability are analyzed, and the results obtained are compared with those corresponding to a reactor with no hydrogen permeation. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

二氧化碳加氢逆水汽变换反应的研究进展

化石能源的热能利用产生大量的CO₂,破坏了地球生态系统中的碳平衡,严重威胁人类的可持续发展。利用可再生能源产生的氢气与CO₂通过逆水汽变换（RWGS）反应产生CO可以作为F-T合成的主要原料,有望部分替代煤制合成气路线,与此同时还是解决“弃风”、“弃光”等问题的有效方案之一。本文归纳了近年来研究RWGS反应所使用的催化体系,包括负载型金属催化剂、复合氧化物催化剂和过渡金属碳化物催化剂;介绍了在不同催化剂上RWGS反应的反应机理。重点分析了影响CO₂加氢制CO选择性的因素,包括催化剂活性组分的颗粒尺寸、载体效应、助剂、反应条件等以及如何提高催化剂的高温稳定性。总结了RWGS反应在不同催化体系上的优缺点,可为进一步设计高性能的RWGS反应催化剂提供借鉴。     

Reaction and characterization studies of an industrial Cr-free iron-based catalyst for high-temperature water gas shift reaction

Activity and stability of an industrial Cr-free iron-based catalyst (NBC-1) for high-temperature water gas shift (WGS) reaction were studied in a fixed-bed reactor under 350 °C, 1 atm, H₂O:gas = 1:1 and 3000 h⁻¹ (dry-gas basis). Physical properties of the NBC-1 catalyst before and after the WGS reaction, the desorption behavior of H₂O, CO, CO₂ and H₂, and surface reaction over the catalyst were characterized by BET, X-ray diffraction (XRD), Mössbauer emission spectroscopy (MES), temperature programmed desorption (TPD) and temperature programmed surface reaction (TPSR). The NBC-1 catalyst is active and has excellent thermo-stability even after pretreatment at a high temperature of 530 °C. Its activity and thermo-stability are comparable to those of an UCI commercial Fe-Cr catalyst, C12-4. XRD and MES studies show that iron in the fresh NBC-1 catalyst is present as γ-Fe₂O₃, most of which is converted to Fe₃O₄ during reduction and reaction. Results of TPD demonstrate that adsorbed CO₂ and CO cannot exist on the NBC-1 surface beyond the temperature of 300 °C while higher temperatures (>400 °C) are required to completely desorb H₂O. A redox mechanism of WGS on the NBC-1 surface is proposed based on the TPD and TPSR observations.     

Effect of the nature of the support on the catalytic performance of noble metal catalysts for the water–gas shift reaction

The catalytic activity of supported noble metal catalysts (Pt, Rh, Ru, and Pd) for the WGS reaction is investigated with respect to the physichochemical properties of the metallic phase and the support. It has been found that, for all metal-support combinations investigated, Pt is much more active than Pd, while Rh and Ru exhibit intermediate activity. The turnover frequency (TOF) of CO conversion does not depend on metal loading, dispersion or crystallite size, but depends strongly on the nature of the metal oxide carrier. In particular, catalytic activity of Pt and Ru catalysts, is 1-2 orders of magnitude higher when supported on “reducible” (TiO₂, CeO₂, La₂O₃, and YSZ) rather than on “irreducible” (Al₂O₃, MgO, and SiO₂) metal oxides. In contrast to what has been found in our previous study over Pt/TiO₂ catalysts, catalytic activity of dispersed Pt does not depend on the structural and morphological characteristics of CeO₂, such as specific surface area or primary crystallite size.