Influence of renewable energy power fluctuations on water electrolysis for green hydrogen production

The development of renewable energy technologies is essential to achieve carbon neutrality. Hydrogen can be stably stored and transported in large quantities to maximize power utilization. Detailed understanding of the characteristics and operating methods of water electrolysis technologies, in which naturally intermittent fluctuating power is used directly, is required for green hydrogen production, because fluctuating power-driven water electrolysis processes significantly differ from industrial water electrolysis processes driven by steady grid power. Thus, it is necessary to overcome several issues related to the direct use of fluctuating power. This article reviews the characteristics of fluctuating power and its generation as well as the current status and issues related to the operation conditions, water electrolyzer configuration, system requirements, stack/catalyst durability, and degradation mechanisms under the direct use of fluctuating power sources. It also provides an accelerated degradation test protocol method for fair catalyst performance comparison and share of effective design directions. Finally, it discusses potential challenges and recommendations for further improvements in water electrolyzer components and systems suitable for practical use, suggesting that a breakthrough could be realized toward the achievement of a sustainable hydrogen-based society.     

Coated stainless steels evaluation for bipolar plates in PEM water electrolysis conditions

Proton exchange membrane water electrolysis (PEMWE) is a promising technology to be incorporated in the production of green hydrogen, but one of its limitation to market penetration is the cost of bipolar plates (BPP).Aiming to reduce the cost of PEMWE stack, different surface engineered coating systems based on CrN/TiN, Ti/TiN, Ti and TiN deposited by physical vapor deposition on SS 316L, SS 904L and SS 321 were tested, as potential cost effective solutions to be implemented on bipolar plates. A corrosion evaluation has been carried out in anodic PEMWE conditions in order to determine the best substrate/coating combination for bipolar plates. Ti/TiN multi-layered coating on SS 321 shown the best performance with ?0.02% weight loss, current at 2 V_SHE to 436 μA cm^?2 and ICR after corrosion test to 9.9 mΩ cm².     

High-performance and cost-effective membrane electrode assemblies for advanced proton exchange membrane water electrolyzers: Long-term durability assessment

Improved activity and durability performance of a two-cell (86 cm²) proton exchange membrane water electrolyzer (PEMWE) stack is reported for the first time. Both membrane electrode assemblies (MEAs) contain one order of magnitude lower platinum group metal (PGM) loadings compared to the state-of-the-art PEMWEs and incorporate novel Pt recombination layers. The high-performance and cost-effective MEAs are fabricated by the unique reactive spray deposition technology (RSDT). This advanced methodology allows for one-step fabrication of MEAs and ensures precise control and distribution of the catalyst composition and loading. The RSDT-fabricated MEAs contain only 0.2 and 0.3 mg_PGM cm^?2 loading in the cathode and anode electrodes, respectively, and demonstrate excellent activity and durability for over 3000 h of operation at industrially-relevant operating conditions without showing significant loss in performance. This novel work shows that a significant cost reduction for PEMWEs is achieved while maintaining excellent durability, high catalysts activities, and low hydrogen cross-over.     

Experimental study on laboratory scale Totalized Hydrogen Energy Utilization System using wind power data

The renewable energy source like wind energy generates electric power with intermittent nature. Hydrogen energy system can help to solve the fluctuation problem of the wind power. Totalized Hydrogen Energy Utilization System (THEUS) consists of a Unitized Reversible Fuel Cell (URFC), a hydrogen storage tank, and other auxiliary components. Wind power is inherently variable; the URFC will be subjected to a dynamic input power profile in water electrolyzer mode operation. This paper describes the THEUS operation and performance at different variations in intermittent wind power. The performance of the THEUS was evaluated in water electrolyzer and fuel cell mode operation. The stack efficiency, system efficiency, and system efficiency including heat output from the URFC were presented at each operation. The total efficiency of the URFC and THEUS were also investigated. The maximum total efficiency of the URFC and THEUS were 53% and 66%, respectively.     

Performance improvement induced by membrane treatment in proton exchange membrane water electrolysis cells

Hydrogen has been widely accepted as the best alternative energy carrier to store intermittent renewable energies. Proton exchange membrane water electrolysis (PEMWE) represents a promising technology to produce highly pure hydrogen with high efficiency and low footprint. While great progress has been made on components, materials and even fabrication processes, new materials or complicated processes still require refinement in the process of continuously improving PEMWE performance and durability. In this study, we demonstrate a facile treatment on membranes, aiming at improving cell performance at low costs. By adopting the hydration in DI water or 0.5 M H₂SO₄, or by varying the treatment sequence with the catalyst layer deposition, the PEMWE performance was tuned with the overpotential improvement as high as 50 mV at 2.0 A cm^?2. The PEMWE cells after different treatments were characterized both ex-situ and in-situ, and the mechanism was also proposed. The H₂SO₄ treatment swelled the micro micelle structure of the Nafion membranes, resulting in a higher proton conductivity and better cell performance compared with those from DI water treatment. In addition, the treatment sequence also had great impact, and the treatment after the catalyst layer deposition would result in better performance due to the reduced resistance and better kinetics. Not only the types of membrane, but also the thickness should be measured and reported when tested, which is more critical when compared across the published works from different groups. This work could also provide a guideline for future membrane treatment and PEMWE cell testing.     

Bubble evolution and transport in PEM water electrolysis: Mechanism,impact, and management

Proton exchange membrane water electrolysis (PEMWE), as a promising technology for hydrogen production from renewable energy sources, has great potential for industrial application. Gas bubbles are known to influence the PEMWE cell performance significantly, but a full picture of bubble behaviors and their impacts on cell performance has been lacking. In this review, we first discuss the most recent advances toward understanding the bubble evolution and transport processes as well as the mechanisms of how bubbles impact the PEMWE. Then the state-of-the-art bubble management methods to mitigate bubble-induced performance losses are summarized. Due to the similarity between PEMWE and anion exchange membrane water electrolysis (AEMWE), we also extend related discussions for AEMWE. Lastly, we present principles of bubble management, followed by an outlook of scientific questions and suggestions for future research priorities.     

Experimental study on the external electrical thermal and dynamic power characteristics of alkaline water electrolyzer

As hydrogen production with a water electrolyzer is an effective way for renewable energy consumption, understanding the external electrical characteristics of water electrolyzer is of great significance for the modeling and simulation, system configuration, and control strategy of the system for hydrogen production by renewable energy. However, there are relatively fewer studies in this area. This paper presents the establishment of an experimental platform to conduct an experimental study on the static and dynamic voltage‐current characteristics and analyze the adjustability of the electric power of the traditional alkaline water electrolyzer, the relationship between the electrical characteristics and the electrolyte temperature, and operating point of the alkaline water electrolyzer. In addition, the mathematical fitting problem of the electrical characteristics of the alkaline water electrolyzer is discussed. The work could supply a reference to alkaline water electrolyzer intergrated application in renewable energy.     

Design analysis and tri-objective optimization of a novel integrated energy system based on two methods for hydrogen production: By using power or waste heat

Hydrogen is rapidly turning into one of the essential energy carriers for future sustainable energy systems. The main reason for this is the possibility of off-peak excess power production and storage of renewable stations such as wind farms, photovoltaic plants, etc. For hydrogen (itself) or its sub-productions methanol, ammonia, etc. Such energy systems are so-called power2X technologies. For hydrogen and other biogases, using a fuel cell is a promising method for returning the fuel to the power grid or electric cars in the form of electricity. In this paper, a novel hybrid energy system consisting of a molten carbonate fuel cell (MCFC) and different options to generate hydrogen from the waste heat of the MCFC is investigated. The system consists of two scenarios of weather using proton exchange membrane electrolyzer (PEME) of vanadium chloride (VCL) cycle. The article presents a comprehensive thermodynamic, economic, and environmental analysis of the system optimized by tri-objective optimization (as an innovative optimization) methods. The aim of the optimization task here is to minimize the costs and emissions while maximizing efficiency. A parametric study is conducted to see the effect of different design parameters on the system's performance. Results demonstrate that fuel utilization factor, stack temperature, and current density have the most critical effect on the system performance. In addition, the system coupled with the VCL cycle exhibits better performance than the system with PEME. In addition, at the optimized point, the efficiency, cost rate, and emission become 69.28%, 3.73 ($/GJ), and 1.16 kg/kWh, respectively. In addition, the produced hydrogen in VCL and PEME are 585 kg/day and 293 kg/day respectively.     

Analysis of the influence of the current-voltage characteristics of the voltage rectifiers on the static characteristics of hydrogen electrolyzer load

Traditionally, the determination of static load characteristics is one of the main stages in the preparation of a design model of an electric power system. It is especially important to correctly take into account energy-intensive industries, which make a huge contribution to the formation of these characteristics. In particular, the increased interest in hydrogen technologies observed in the world as one of the most promising high-tech areas of energy development, and an increase in the share of the installed capacity of generation units based on renewable energy sources determine the prospects for the development of hydrogen production by water electrolysis. Accordingly, a significant increase in the scale of application of hydrogen technologies, in particular, in accordance with the “Hydrogen Strategy for Climatically Neutral Europe”, the European Commission for the production of “green” hydrogen, determines the task of forming correct mathematical models of these devices in terms planning of modes, analyzing their impact on the parameters of electric power systems. Determination of static load characteristics on the basis of a physical experiment will not allow obtaining a characteristic with a significant increase or decrease in voltage in the node of the electric power system, which occur only in emergency modes of operation of the power system. Therefore, it seems relevant to analyze and determine the electrical characteristics of consumers by mathematical modeling of the power circuit. This article presents the results of correcting the static load characteristic of a high-power electrolyzer used in the production of hydrogen. The analysis of these results obtained with the MATLAB software is carried out using least squares regression to procure polynomial functions of the static load characteristics. According to this analysis, the static characteristics of the considered electrolyzer, being close to linear within the control range, outside the control range acquire parabolic dependences of active and reactive power on voltage. The static load characteristics of the installation are determined by the parameters of the power circuit and the current-voltage characteristic of the rectifiers displacing the vertices of the parabolas from the origin, which should be taken into account to increase the reliability of the design scheme.     

A data-driven digital-twin model and control of high temperature proton exchange membrane electrolyzer cells

The high temperature proton exchange membrane electrolyzer cells (HT-PEMEC) are promising for hydrogen generation from fluctuating and intermittent renewable energy. In this study, a data-driven method is developed to study the dynamic behavior of HT-PEMEC. This method combines multiphysics simulation and nonlinear system identification, avoiding expensive experimental costs and time-consuming full multiphysics calculations. Dynamic models for predicting the power consumption, hydrogen production and temperature are identified, and the verified fit is 96.31%, 97.87%, 87.73%, respectively, which demonstrated the accuracy of the identification model. Subsequently, the identification model was used to predict the dynamic behavior of HT-PEMEC and design control strategies. Fuzzy control strategy and neural network predictive control strategy are implemented to alleviate overshoot and suppress fluctuations so as to improve the durability of the electrolyzer. Moreover, compared with the fuzzy control strategy, the neural network predictive control strategy reduces the power overshoot by approximately 92%. This data-drive digital-twin model can not only guide dynamic experimental research, but also can be extended to study the dynamic behavior of various fuel cells and electrolyzer cells.     

Development of large scale unified system for hydrogen energy carrier production and utilization: Experimental analysis and systems modeling

The world's largest class hydrogen energy carrier production, storage, and utilization system has been operated in order to obtain basic data for practical use of the system using renewable energy. In this system, an alkaline water electrolyzer is combined with hydrogenation reactors to produce methylcyclohexane (MCH). Since electrolyzer behavior directly affects hydrogenation reaction, behaviors of the 150 kW class water electrolyzer against fluctuating electricity inputs were experimentally investigated. The cell stack voltage and hydrogen flow rate changed following temporal changes of the input current, whereas the temperature response was slow due to the large heat capacity of the system. Hydrogenation reactors performance using the hydrogen from the electrolyzer are reported. Then, based on the experiment data, a numerical simulation model for the electrolyzer was developed, which predicts the experimental result using fluctuating electricity very well. Furthermore, using the simulator, the heat utilization from the hydrogenation reaction for the electrolyzer warm-up process was investigated.     

Response behaviour of proton exchange membrane water electrolysis to hydrogen production under dynamic conditions

Hydrogen production via proton exchange membrane water electrolysis (PEMWE) coupled with renewable energy sources is gaining considerable attention due to its high current densities and flexible responses. This study investigated the voltage responses of PEMWE under dynamic conditions. Three comprehensive performance parameters were adopted to determine the response behaviours of PEMWE devices, including the total response time (TRT), the voltage stability (V_max - V_min), and the difference between the voltages seen for dynamic and static conditions (ΔV = V_dynamic - V_static). The obtained results showed that with small step currents (ΔI = 1 A) and low currents (I < 9 A), PEMWE presented better responses. The TRT was less than 30 s, (V_max - V_min) was less than 10 mV, and ΔV was less than 20 mV. Increasing the amplitude of the step current increased the response time and reduced the voltage stability during electrolysis. The Joule heat produced by the inner resistance have been responsible for the different response behaviours of the PEMWE devices. A durability test showed that after a square wave operated for 300 h, significant degradation of the PEMWE response was observed by comparing the voltage response parameters. Electrochemical characterization studies indicated increases in the static voltage, resistance, and Tafel slope, which were consistent with the degradation of the PEMWE response.     

Water transport according to temperature and current in PEM water electrolyzer

Recently, various studies have been conducted on hydrogen energy as a means of replacing conventional fuels. Polymer electrolyte membrane water electrolyzers (PEMWEs) are being studied as a means of producing hydrogen for renewable energy. The PEMWE can be operated over a wider range than other types of water electrolyzers and can be connected to a renewable energy source, such as solar or wind. However, further studies are required because the water accompanying the hydrogen in the cathode presents a problem regarding hydrogen purity and storage. The phenomenon of water transport which is occurred on the PEMWE is analyzed by electro-osmotic drag and diffusion in the membrane. Electro-osmotic drag coefficients which are calculated by mass flow rate of discharged water with hydrogen are compared to the results of previous studies. The results of Electro-osmotic drag coefficient are different from previous studies at each operating condition. This difference is considered to be caused by the capacity of PEMWE such as active area and the number of cell.     

Hybrid energy system for hydrogen production in the Adrar region (Algeria): Production rate and purity level

The following work treat the prediction of the production rate and purity level of hydrogen produced by an alkaline electrolyzer fed by a renewable source in a hybrid energy system HES in the locality of Adrar in the south of Algeria. This work is made for different renewable energy penetration rate from 0% to 60% of conventional power (Genset generator). The cell electrolyzer model permits to predict the production rate of hydrogen with accuracy, according to operating parameters, climatic conditions and the load of the site of Adrar. The study permits to introduce a model of hydrogen purity level based on the operating parameters and the power supplying the alkaline electrolyzer. It also shows that the great influence of the intermittent energy supplying the electrolyzer on the production rate and purity level of hydrogen. The prediction of production rate and purity level by the models allow to obtain a distribution and storage of hydrogen produced according to predetermined selection criteria imposed by the operator.In the process of electrolysis, the oxygen is considered as by-product of the hydrogen production. The amount and purity level were estimated jointly.An HES-H₂ production program under MATLAB^®/SIMULINK^® has been developed to simulate the hourly evolution of the production rate and purity level of hydrogen and oxygen produced by an electrolyzer for different penetration rate of renewable energies in an HES.     

Optimization of power allocation for wind-hydrogen system multi-stack PEM water electrolyzer considering degradation conditions

Hydrogen production from wind power has become one of the most important technologies for the large-scale comprehensive development and utilization of wind power, but the randomness of wind power has a large negative impact on the stability and cost of such wind-hydrogen hybrid energy systems. In this work, we initially analyze the relationship between electrolyzer efficiency and degradation with a three-dimensional multi-physics field model of PEMWE single-cell. Optimization of a power allocation strategy for wind-hydrogen system with a multi-stack PEM water electrolyzer (PEMWE) is proposed by considering degradation conditions. The multi-stack PEMWE power allocation strategy consists of the control module and execution module. In the control module, the degradation of PEMWE is quantified using the voltage degradation rate under different operating conditions. By setting the turning power point and external power supply and calculating the power allocation order online to reduce the degradation of PEMWE. In the execution module, the extended duty cycle interleaved buck converter (EDCIBC) based on fuzzy PID control is used to power each PEMWE single-stack. Case studies are carried out via computer simulation based on the configuration and experimental data for a specific wind farm located in Cixi, Zhejiang, China. Our results show that the energy efficiency of the wind-hydrogen system is 61.65% in a one-year operation, the voltage degradation of the PEMWE single-stack is 7.5 V, and the maximum efficiency is 6.29% lower than that when it is not aged. The EDCIBC output current ripple is as low as 0.053%, which rapidly and accurately follows the generated power allocation signal.     

Gold as an efficient hydrogen isotope separation catalyst in proton exchange membrane water electrolysis

The development of proton exchange membrane water electrolysis (PEMWE) offers an updating potential for electrolytic hydrogen isotope separation. However, it has a significantly lower separation factor than the traditional alkaline water electrolysis. In this study, we propose gold as a promising cathodic catalyst for efficient hydrogen isotope separation in PEMWE. Au/C has a protium-to-deuterium (H/D) separation factor of 7.47 in PEMWE, about twice that of Pt/C. In addition, the full cell's electrochemical performance is comparable to that of its Pt/C counterpart. The separation mechanism in PEMWE is explained by the transitional hydrogen evolution reaction mechanism from Heyrovsky to Tafel for Pt and the unchangeable Volmer mechanism for Au. The high separation factor for Au is also calculated by the H/D zero-point vibrational energy difference between transition state and reaction state through a simple density functional theory calculation. This work offers an effective strategy to improve hydrogen isotope separation efficiency in PEMWE.     

Predicting efficiency of solar powered hydrogen generation using photovoltaic-electrolysis devices

Hydrogen fuel for fuel cell vehicles can be produced by using solar electric energy from photovoltaic (PV) modules for the electrolysis of water without emitting carbon dioxide or requiring fossil fuels. In the past, this renewable means of hydrogen production has suffered from low efficiency (2–6%), which increased the area of the PV array required and therefore, the cost of generating hydrogen. A comprehensive mathematical model was developed that can predict the efficiency of a PV-electrolyzer combination based on operating parameters including voltage, current, temperature, and gas output pressure. This model has been used to design optimized PV-electrolyzer systems with maximum solar energy to hydrogen efficiency. In this research, the electrical efficiency of the PV-electrolysis system was increased by matching the maximum power output and voltage of the photovoltaics to the operating voltage of a proton exchange membrane (PEM) electrolyzer, and optimizing the effects of electrolyzer operating current, and temperature. The operating temperature of the PV modules was also an important factor studied in this research to increase efficiency. The optimized PV-electrolysis system increased the hydrogen generation efficiency to 12.4% for a solar powered PV-PEM electrolyzer that could supply enough hydrogen to operate a fuel cell vehicle.     

Mass transport in PEM water electrolysers: A review

While hydrogen generation by alkaline water electrolysis is a well-established, mature technology and currently the lowest capital cost electrolyser option; polymer electrolyte membrane water electrolysers (PEMWEs) have made major advances in terms of cost, efficiency, and durability, and the installed capacity is growing rapidly. This makes the technology a promising candidate for large-scale hydrogen production, and especially for energy storage in conjunction with renewable energy sources – an application for which PEMWEs offer inherent advantages over alkaline electrolysis. Improvements in PEMWE technology have led to increasingly high operational current densities, which requires adequate mass transport strategies to ensure sufficient supply of reactant and removal of products. This review discusses the current knowledge related to mass transport and its characterisation/diagnosis for PEMWEs, considering the flow channels, liquid-gas diffusion layer, and polymer electrolyte membrane in particular.     

Efficient multi-metallic anode catalysts in a PEM water electrolyzer

Anode catalysts synthesized by the thermal decomposition method were used for splitting water in PEM electrolysis cells. Although the area resistance of the ternary anode materials increased, the Ti content in the ruthenium and iridium based catalysts have led to an energy consumption of 4.5 kWh/Nm³(H₂) at 60 °C. The Membrane Electrode Assemblies have given information on the strong dependence of the membrane thickness. The crossover of hydrogen through Nafion^®117 is two-fold lower than that measured in the presence of Nafion^®115. Life testing was attempted with supplying the electrolyzer by solar power source. Importantly, the proton exchange membrane water electrolyzer (PEMWE) cell has involved a constant cell voltage at 1 A cm⁻² over 800 h durability tests.