Ni–Re alloy catalysts on Al2O3 for methane dry reforming

Methane reforming with CO₂ is still of great interest due to growing demand creating a continuous need for new hydrogen sources. The main difficulty in this reaction is the deactivation of the catalyst due to the formation of carbon deposits on its surface. Herein, a series of commercial nickel catalysts supported on α-Al₂O₃ and modified with different amounts of rhenium (up to 4 wt%) was investigated. It was revealed that Re addition causes the formation of Ni–Re alloy during high temperature reduction, which was confirmed in deep XRD and STEM studies. The addition of Re positively influences not only the stability of the catalyst, but also increases its activity in the DRM reaction carried out in a Tapered Element Oscillating Microbalance (TEOM). The formation of Ni–Re alloy played a significant role in enhancing the properties of the catalyst.     

Catalytic performance of Samarium-modified Ni catalysts over Al2O3–CaO support for dry reforming of methane

Mesoporous calcina-modified alumina (Al₂O₃–CaO) support was produced through the simple and economical co-precipitation method, then nickel (Ni, 10 wt%) and samarium (Sm, 3 wt%) ions loaded by two-solvent impregnation and one-pot strategies. The unpromoted/samarium-promoted catalysts were evaluated using X-ray Diffraction (XRD), High-Resolution Transmission Electron Microscopy (HR-TEM), nitrogen adsorption-desorption, Temperature Programmed Oxidation/Reduction (TPR/TPO), and Field Emission Electron Scanning Microscopy (FE-SEM) methods, then investigated in methane dry reforming. The results revealed that with adding samarium to Ni catalyst through impregnation method, the average Ni crystallite size and specific surface area decreased from 11.5 to 5.75 nm and from 76.08 to 30.9 m²/g, respectively; as a result, the catalytic activity increased from about 50% to 68% at 700 °C. Furthermore, the TPO and FE-SEM tests indicated the formation of carbon with nanotube nature on the catalyst surface.     

Ni/La2O3 and Ni/MgO–La2O3 catalysts for the decomposition of NH3 into hydrogen

The decomposition of NH₃ for hydrogen production was studied using Ni/La₂O₃ catalysts at varying compositions and temperatures prepared via surfactant-templated synthesis to elucidate the influence of catalyst active metal content, support composition and calcination temperature on the catalytic activity. The catalytic performance of all samples was studied between 300 and 600 °C under atmospheric pressure. The catalytic activity of the sample were as follows: 10Ni/La₂O₃-450 > 10Ni/La₂O₃-550 > 10Ni/La₂O₃-650 ≈ 10Ni/La₂O₃-750 ≈ 10Ni/La₂O₃-850. The excellent activity (100%) of 10Ni/La₂O₃-450 could be due to the high surface area, basicity strength and concentration of surface oxygen species of the catalyst as evidenced by BET, CO₂-TPD and XPS. In addition, to adjust the activity of the catalyst support, the molar ratios of Mg and La were varied (1:1, 3:1, 5:1, 7:1 and 9:1). The 5Ni/5MgLa (5:1 M ratio) was found to be the most active (100%) relative to other Ni/MgLa formulations. Furthermore, the Ni content in the Ni/5MgLa sample was adjusted between 10 and 40 wt%. Increasing the Ni content of the catalysts increased NH₃ conversion with the 40 wt% Ni formulation demonstrating complete NH₃ conversion at 600 °C and a high gas hourly space velocities (GHSV) (30,000 mL∙h⁻¹∙g_cat⁻¹).     

Effects of CaO addition on Ni/CeO2–ZrO2–Al2O3 coated monolith catalysts for steam reforming of N-decane

A series of 10 wt%Ni/CeO₂–ZrO₂–Al₂O₃ (10%Ni/CZA) coated monolith catalysts modified by CaO with the addition amount of 1 wt%~7 wt% are prepared by incipient-wetness co-impregnation method. Effects of CaO promoter on the catalytic activity and anti-coking ability of 10%Ni/CZA for steam reforming of n-decane are investigated. The catalysts are characterized by N₂ adsorption-desorption, XRD, SEM-EDS, TEM, NH₃-TPD, XPS, H₂-TPR and Raman. The results show that specific surface area and pore volume of as-prepared catalysts decrease to some extent with the increasing addition of CaO. However, the proper amounts of CaO (≤3 wt%) significantly enhance the catalytic activity in terms of n-decane conversion and H₂ selectivity mainly due to the improved dispersion of NiO particles (precursor of Ni particles). As for anti-coking performance, reducibility of CeO₂ in composite oxide support CZA is promoted by CaO resulting in providing more lattice oxygen, which favors suppressing coke formation. Moreover, the addition of CaO reduces the acidity of 10%Ni/CZA, especially the medium and strong acidity. But far more importantly, a better dispersion of NiO particles obtained by proper amounts of CaO addition is dominant for the lower carbon formation, as well as the higher catalytic activity. For the spent catalysts, amorphous carbon is the main type of coke over 10%Ni–3%CaO/CZA, while abundant filamentous carbon is found over the others.     

Ni/CeO2–MgO catalysts supported on stainless steel plates for ethanol steam reforming

Ni/CeO₂–MgO catalysts on powder form and supported on stainless steel plates were prepared, characterized and tested towards hydrogen generation via the steam reforming reaction of ethanol. The structured catalyst was prepared by the dip-coating technique. The coatings obtained over the stainless steel plates were homogeneous and retained their integrity after the reaction experiences. The samples were characterized by SEM, TEM, XRD, ICP-AES, TPR, OSC and N₂ adsorption–desorption measurements. Catalysts presented very good stability under reaction conditions for 16 h on-stream, without showing a significant variation in the activity or product distribution. The structured catalysts presented similar activities and selectivities respect to those of the powder, whereby the deposition method did not modify the catalytic properties of the particulate material. The presence of the AISI 430 stainless steel substrate also had not a significant influence on the performance of the deposited material.     

Effect of La2O3 replacement on γ-Al2O3 supported nickel catalysts for acetic acid steam reforming

The effect of replacement of γ-Al₂O₃ by La₂O₃ was studied on Ni catalysts for hydrogen production via acetic acid steam reforming. The La/(La + Al) weight ratio ranged from 0 to 1 in the catalyst support prepared by co-precipitation method. Over the Ni/La-3Al catalyst (the La/(La + Al) weight ratio at 0.25), the carbon conversion and hydrogen yield reached 100% and 72.72%, respectively, which was obviously higher than other catalysts at 700 °C, S/C = 1 and LHSV = 10 h^?1. The effect of S/C, LHSV and stability test were studied in detail over Ni/La-3Al catalyst, whose high activity maintained for more than 30 h.     

The effect of La2O3 and CeO2 modifiers on properties of Ni–Al catalysts for LNG prereforming

Ni/La–Al₂O₃ and Ni/Ce–Al₂O₃ catalysts with a small amount of promoters intended for prereforming of LNG were characterized by XRF, N₂ adsorption-desorption, XRD, H₂ chemisorption, HRTEM and XPS. The catalytic activity was evaluated in methane steam reforming both in the kinetic and diffusion regime, at temperatures characteristic of pre-reforming. Carbonaceous deposit was analysed by TPO-MS method. The nature and location of the coke were studied by HRTEM.La or Ce addition into Ni–Al system causes the increase of the active surface area of Ni by enhancing its dispersion. Studies at kinetic regime have shown that the promoted catalysts have almost twice the activity than reference Ni–Al catalyst. This effect was not confirmed by measurements in the diffusion regime on whole catalyst tablets. Almost identical textural properties of catalysts and diffusive limitations related to them but not the catalytic properties of the material itself appeared to be crucial factors. The presence of La (but not Ce) causes a significant increase in resistance to coking.     

Ethanol dry reforming over Ni supported on modified ceria-zirconia catalysts– the effect of Ti and Nb dopants

In this work complex metal-oxide catalysts with the general formula 5 wt% Ni/Ce_0·75Zr_0.25-x(Nb,Ti)_xO_2-δ were synthesized by the solvothermal method using supercritical alcohols followed by nickel deposition. The catalysts were characterized and studied in ethanol dry reforming reaction (EDR) in the temperature range 600–750 °C. XRD and TEM showed that the synthesis method provides incorporation of doping cations into the ceria-zirconia fluorite structure, leading to mixed oxides formation. The effect of doping cations on structural and surface properties of 5 wt% Ni/Ce_0·75Zr_0.25-x(Nb,Ti)_xO_2-δ and activity in the EDR reaction was investigated. Oxygen deficiency δ increases with the introduction of titanium and niobium cations, which contributes to the bifunctional reforming mechanism implementation with rapid oxidation of coke precursors and activation of СО₂ at surface oxygen vacancies. TPO-O₂ analysis after reaction showed no carbon formation above 700 °C, and a few carbon deposits (not exceeding 4%) even after significant catalyst deactivation at 600 °C.     

A comparative study on the performance of mesoporous SBA-15 supported Pd–Zn catalysts in partial oxidation and steam reforming of methanol for hydrogen production

Using mesoporous SBA-15 (Santa Barbara Amorphous No. 15, a mesoporous material) as support, Pd–Zn nanocatalysts with varying Pd and Zn content were tested for hydrogen production from methanol by partial oxidation and steam reforming reactions. The physico-chemical characteristics of the synthesized SBA-15 support were confirmed by XRD, N₂ adsorption, SEM and TEM analyses. The PdZn alloy formation during the reduction of Pd–Zn/SBA-15 was revealed by XRD and DRIFT study of adsorbed CO. Also, the correlation between Pd and Zn loadings and PdZn alloy formation was studied by XRD and TPR analyses. The metallic Pd surface area and total uptakes of CO and H₂ were measured by chemisorption at 35 °C. The metallic Pd surface area values are in linear proportion with the Pd loading. The formation of PdZn alloy during high temperature reduction was confirmed by a shift in absorption frequency of CO on Pd sites to lower frequency due to higher electron density at metal particles resulted from back-donation. The reduced Pd–Zn/SBA-15 catalysts were tested for partial oxidation of methanol at different temperatures and found that catalyst with 4.5 wt% Pd and 6.75 wt% Zn on SBA-15 showed better H₂ selectivity with suppressed CO formation due to the enhanced Pd dispersion as well as larger Pd metallic surface area. The O₂/CH₃OH ratio is found to play a significant role in CH₃OH conversion and H₂ selectivity. The performance of 4.5 wt% Pd–6.75 wt% Zn/SBA-15 catalyst in steam reforming of methanol was also tested. Comparatively, the H₂ selectivity is significantly higher than that in partial oxidation, even though the CH₃OH conversion is less. Finally, the long term stability of the catalyst was tested and the nature of PdZn alloy after the reactions was found to be stable as revealed from the XRD pattern of the spent catalysts.     

Dry reforming of methane over Ni/MgO–Al2O3 catalysts: Thermodynamic equilibrium analysis and experimental application

In this study, dry reforming of methane (DRM) employing a Ni/MgO–Al₂O₃ catalyst was undertaken to evaluate the effects of temperature (650, 700 and 750 °C), weight hourly space velocity (7.5, 15 and 30 L h⁻¹ g_cat⁻¹) and catalyst MgO content (3, 5 and 10 wt%) on catalytic activity and coke-resistance. The catalysts were prepared by the wet impregnation method and were characterized by wavelength dispersive X-ray fluorescence (XRF), N₂ physisorption, X-ray diffraction (XRD), temperature-programmed reduction (TPR-H₂), temperature-programmed desorption (TPD-NH₃), H₂ chemisorption, thermogravimetric/derivative thermogravimetry analysis (TG/DTG) and scanning electron microscopy (SEM). The best conversions of methane (CH₄) and carbon dioxide (CO₂) and lower coke formation were obtained using higher temperatures, lower WHSV and 5 wt% MgO in the catalyst. The H₂/CO molar ratios obtained were within the expected range for the DRM reaction. The experimental yields of H₂ and CO differed from chemical equilibrium, mainly due to occurrence of the reverse water-gas shift reaction. Thermodynamic analysis of the reaction system, based on minimization of the Gibbs free energy, was performed in order to compare the experimental results with the optimal values for chemical equilibrium conditions, which has indicated that the DRM reaction was favored by higher temperature, lower pressure, and lower CH₄/CO₂ molar ratio.     

The effect of different atmosphere treatments on the performance of Ni/Nb–Al2O3 catalysts for methane steam reforming

Methane steam reforming is currently the most widely used hydrogen production reaction in industry today. Ni/Nb–Al₂O₃ catalysts were prepared by treatment under H₂, N_2, and air atmosphere prior to reduction and applied for methane steam reforming reaction at low temperature (400–600 °C). The hydrogen-treated catalysts increased catalytic activity, with 55.74% methane conversion at S/C = 2, GSVH of 14400 mL g^?1 h^?1 and 550 °C. The H₂ atmosphere treatment enhanced the Ni–Nb interaction and the formation of stable, tiny, homogeneous Ni particles (6 nm), contributing to good activity and stability. In contrast, the catalysts treated with nitrogen and air showed weaker interactions between Ni and Nb species, whereas the added Nb covered the active sites, which caused the decrease in activity. Meanwhile, carbon accumulation was also observed. This work is informative for preserving small nano-sized nickel particles to enhance catalytic performance.     

High performance of Mg–La mixed oxides supported Ni catalysts for dry reforming of methane: The effect of crystal structure

A series of mixed Mg–La oxide supports with various Mg²⁺/La³⁺ mole ratios were prepared via co-precipitation of Mg and La nitrates, and then impregnated to form 5 wt.% Ni catalysts. The as-prepared catalysts were evaluated in DRM reaction for 200 h and characterized by means of in situ DRIFTS, XRD, TEM, CO₂-TPD, XPS, and TGA. It was found that the interaction of suitable amount of MgO with La₂O₃ stabilized cubic La₂O₃ species in catalysts, which has high basicity to adsorb CO₂ forming monoclinic La₂O₂CO₃ (Ia) species in DRM reaction. The introduction of MgO also created surface oxygen ions (i.e. O^–). Both monoclinic La₂O₂CO₃ (Ia) and surface oxygen species are able to oxidize and remove deposited carbon, keeping the Ni catalyst at high activity and stability. Low Mg²⁺/La³⁺ ratios generated hexagonal La₂O₃ and La₂O₂CO₃ (II) in DRM reaction. The hexagonal La₂O₂CO₃ (II) did not play significant role in carbon removal so that the catalysts deactivated fast.     

Co–Ni alloy supported on CeO2 as a bimetallic catalyst for dry reforming of methane

Dry reforming of methane (DRM) is an effective route to convert two major greenhouse gas (CH₄ and CO₂) to syngas (H₂ and CO). Herein, in this work, monometallic Ni/CeO₂ and a series of bimetallic Co–Ni/CeO₂ catalysts with Co/Ni ratios between 0 and 1.0 have been tested for DRM process at 600–850 °C, atmospheric pressure and a CH₄/CO₂ ratio of 1. The catalysts were characterized by X-ray diffraction, hydrogen-temperature programmed reduction, CO₂-Temperature programmed desorption, X-ray photoelectron spectroscopy, and thermogravimetric analysis. The catalyst with a Co/Ni ratio of 0.8 (labeled as 0.8 Co–Ni/CeO₂) exhibited the highest catalytic activity (CH₄ and CO₂ initial conversion for 80% and 85% at 800 °C, respectively) and the highest stability (less carbon deposition after 600min). This improved activity can be attributed to the Co–Ni alloy, which formed after reduction. Its weak chemisorption with hydrogen results in inhibition of reverse water gas shift reaction. In addition, Co-promoted the adsorption of surface oxygen enhances carbon removal, making it more stable.     

A comparative study of dry reforming of methane over nickel catalysts supported on perovskite-type LaAlO3 and commercial α-Al2O3

A systematic and comparative study was made to determine the influence of perovskite-type LaAlO₃ and commercial α-Al₂O₃ on the performance of nickel-based catalysts in dry reforming of methane (DRM). The perovskite-type LaAlO₃ was selected due to its characteristics of solid state semiconductor with oxygen vacancies and high structural stability. The catalysts were characterized by X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), N₂ adsorption-desorption, temperature programmed reduction (TPR-H₂), thermogravimetric analysis (TGA), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The catalyst performance was evaluated based on activity tests (600–800 °C) and short- and long-term stability (10 and 20 h) at 700 °C at a GHSV (Gas Hourly Space Velocity) of 18 and 72 L g^?1 h^?1. The TPR-H₂ profiles indicate that the oxygen vacancies on the perovskite surface exerted a strong effect on the reduction temperature and reducibility of the NiO nanoparticles, resulting in weak Ni⁰/support interaction. The results of the tests after 10 h under GHSV of 18 L g^?1 h^?1 indicate that the Ni/LaAlO₃ catalyst is 7.8 and 11.5% more stable than Ni/α-Al₂O₃ in the conversions of CH₄ and CO₂, respectively. The higher stability and activity of Ni/LaAlO₃ is directly ascribed to the presence of NiO (3.38 wt%) after activation, which promoted the formation of carbon nanotubes (CNT) and increased the dispersion of the metallic phase. Even under severe conditions of activation and reaction (high GHSV), as in the long-term test, the Ni/LaAlO₃ catalyst showed a 37.2% higher H₂ yield than the Ni/α-Al₂O₃. Analyses by TEM indicate that the Ni/α-Al₂O₃ catalyst exhibited deactivation problems associated with sintering effects. Thus, the presence of structural defects and surfaces rich in oxygen vacancies makes LaAlO₃ perovskite a potential support for application in methane catalytic reforming processes.     

Influence of metal-support interactions on reaction pathways over Ni/CeZrOx–Al2O3 catalysts for ethanol steam reforming

This work investigates selective Ni locations over Ni/CeZrO_x–Al₂O₃ catalysts at different Ni loading contents and their influences on reaction pathways in ethanol steam reforming (ESR). Depending on the Ni loading contents, the added Ni selectively interacts with CeZrO_x–Al₂O₃, resulting in the stepwise locations of Ni over CeZrO_x–Al₂O₃. This behavior induces a remarkable difference in hydrogen production and coke formation in ESR. The selective interaction between Ni and CeZrO_x for 10-wt.% Ni generates more oxygen vacancies in the CeZrO_x lattice. The Ni sites near the oxygen vacancies enhance reforming via steam activation, resulting in the highest hydrogen production rate of 1863.0 μmol/g_cat·min. In contrast, for 15 and 20-wt.% Ni, excessive Ni is additionally deposited on Al₂O₃ after the saturation of Ni–CeZrO_x interactions. These Ni sites on Al₂O₃ accelerate coking from the ethylene produced on the acidic sites, resulting in a high coke amount of 19.1 mg_c/g_cat·h (20Ni/CZ-Al).     

Bifunctional Ni–CaO catalysts modified with CeO2 and inert Ca12Al14O33 for sorption-enhanced steam reforming of ethanol

In this work, sorption-enhanced steam reforming of ethanol (SE-SRE) process was studied using Ni–CaO-based bifunctional catalysts modified with Ca₁₂Al₁₄O₃₃ (mayenite) and CeO₂. The CaO and CaO/Ca₁₂Al₁₄O₃₃ sorbents were synthesized by a sol-gel method and, subsequently, CeO₂ and Ni were added by the incipient wetness impregnation method. These materials were characterized by BET surface area, thermogravimetric analysis (TGA), in situ X-ray diffraction (XRD), and in situ X-ray absorption near edge structuare (XANES). In addition, the catalysts were tested on 10 cycles of SE-SRE reaction and regeneration. In general, the characterization results revealed an inverse relationship between average crystallite size of CaO and CO₂ sorption capacity. By the in situ XRD/XANES, the addition of the mayenite reduced by half the average crystallite size of CaO and increased the interaction between support and active phase. As a consequence, the catalyst containing mayenite (NiCaAl) showed the best CO₂ capture uptake and stability, which could be justified mitigation of the CaO sintering effect by the inert material presence. Great stability was also observed in the catalytic tests, since the duration of the pre-breakthrough stage for NiCaAl and for the catalyst containing maynite and ceria (NiCaAlCe) remained constant over the reaction cycles. In terms of hydrogen production, NiCaAl catalyst showed the highest H₂ molar fraction during the pre- (90%) and post-breakthrough. The CeO₂ addition slightly favored the methane formation, although did not bring significant benefits in the CO₂ capture and catalytic performance. Therefore, NiCaAl showed the best CO₂ capture capacity and stability, which led to the best SE-SRE performance.     

The optimization of Ni–Al2O3 catalyst with the addition of La2O3 for CO2–CH4 reforming to produce syngas

A series of La₂O₃–NiO–Al₂O₃ catalysts promoted by different loading of lanthanum were prepared via the hydrolysis-deposition method to improve the catalytic performance of nickel-based catalyst for CO₂–CH₄ reforming. The catalysts were characterized by N₂ adsorption - desorption, XRD, H₂-TPR, TG-DTG, TEM, Raman and TPH techniques. Results showed that the precursor of active component was mainly in the form of NiAl₂O₄ spinel, which almost disappeared after reduction process from XRD characterization, suggesting well reduction performance. The catalyst with La loading of 0.95 wt% (La–Ni-1) presented a small average Ni grain size of 7.71 nm and exhibited well catalytic performance at 800 °C, with CH₄ conversion of 94.37%, CO₂ conversion of 97.15%, H₂ selectivity of 75.01% and H₂/CO ratio of 0.92. The Ni grain size of La–Ni-1 increased only 5.84% to 8.16 nm after performance test, which was lower than that of others and indicated a well structure stability. Additionally, the strong carbon diffraction peak over La–Ni-0.5 and La–Ni-2 catalysts suggested the presence of crystalline carbon species accumulated on the catalysts, while there was no carbon peak over La–Ni-1 sample. A 150 h stability test for La–Ni-1 demonstrated that the conversion of CH₄ was around 95%, higher than that of La–Ni-0 (without lanthanum addition) and La–Ni-4 (with La content of 3.82 wt%). The carbon deposition rate of La–Ni-1 was only 1.63 mg/(g_cat·h), lower than that of La–Ni-4 (2.20 mg/(g_cat·h)), showing both high activity and well stability. Therefore, the “confinement effect” of La₂O₃ to Ni crystalline grain would inhibit the sintering of active component, prevent the carbon deposition, and improve the catalytic reforming performance.     

Effect of MgO/Al2O3 ratio in the support of mesoporous Ni/MgO–Al2O3 catalysts for CO2 utilization via reverse water gas shift reaction

2 and 5 wt.% nickel was supported on different MgO to Al₂O₃ (M/A) ratios (0.5, 1 and 1.5) and evaluated in reverse water gas shift (RWGS) reaction. The catalysts were prepared by impregnation method and the nanocrystalline supports were synthesized by simple surfactant (CTAB) assisted precipitation technique. The following catalytic activity was observed for 2% & 5% Ni supported on different M/A ratios; M/A = 1 > M/A = 1.5 > M/A = 0.5. The perceived order was related to difference in the structural properties of supports and catalysts. The BET results revealed decrease of specific surface area with increase in M/A ratio, mesoporous structure for M/A = 0.5 and 1 and meso-macroporous structure for M/A = 1.5. The effect of nickel loading on the support with M/A = 1 was also investigated. 1.5% Ni showed high CO₂ conversion of 39.2% at 700 °C and CO selectivity higher than 90% at all temperatures. Increase of nickel loading higher than 1.5% was in favor of CH₄ formation. The TEM images of 1.5% Ni on M/A = 1 revealed uniform distribution of Ni particles with average size of 4.9 nm. The H₂-TPR analysis displayed shifting of maximum temperature of the main peak (γ) to higher temperatures with increase of M/A ratio in the support, indicating harder reducibility of catalysts with higher MgO content. The 1.5% Ni supported on M/A = 1 (MgAl₂O₄) showed great catalytic stability and CO selectivity (>98%) after 15 h on stream.     

LDH-derived Ni–MgO–Al2O3 catalysts for hydrogen-rich syngas production via steam reforming of biomass tar model: Effect of catalyst synthesis methods

Steam reforming of toluene (SRT) as a model tar compound is studied on Ni–MgO–Al₂O₃ hydrotalcite synthesized by different methods: urea hydrolysis, coprecipitation, and wet impregnation. The two wet-impregnated catalysts were produced by immersing MgO–Al₂O₃ hydrotalcites synthesized by urea hydrolysis and coprecipitation in Ni²⁺ solution to produce the corresponding impregnated catalysts. Among all the catalysts, both the samples prepared by urea hydrolysis gave superior toluene conversion of ~85% and also improved the resistance to carbon deposits. The two coprecipitation catalysts had a low toluene conversion of ~63% and also produced more coke. The X-ray photoelectron spectroscopy studies showed that impregnated catalyst produced from urea hydrolysis imparted greater metal-support interaction; whereas the coprecipitation impregnation catalysts only weakly interacted with the support. The CO₂ temperature programmed desorption measurement of the reduced catalysts showed that urea hydrolysis catalysts possessed higher surface basicity as compared to coprecipitation catalysts. This high basic character aided in suppressing the coke formation. HRTEM results also revealed that urea hydrolysis produced smaller Ni⁰ particles (6–7 nm) and coprecipitation produced larger particles (10–20 nm). The excellent reforming properties of urea hydrolysis is due to smaller Ni⁰ particle size and greater surface basicity which aided in improving the catalytic performance and suppressing coke.     

Ce promoting effect on the activity and coke formation of Ni catalysts supported on mesoporous nanocrystalline γ-Al2O3 in autothermal reforming of methane

In this study methane autothermal reforming (ATR) was investigated over Ni/Al₂O₃ and Ni/Al₂O₃–CeO₂ catalysts. The catalyst carriers were prepared through a facile one-step method, which produced mesoporous nanocrystalline carriers for Ni catalysts. The samples were characterized by XRD, TPR, BET, TPO and SEM characterization techniques and the catalytic activity and stability were also studied at different conditions (GHSV and feed ratio) in methane ATR. It was found that the nickel catalyst supported on 3 wt.% Ce–Al₂O₃ exhibited higher activity compared to the catalysts supported on the Al₂O₃ and promoted Al₂O₃ with 1 and 6 wt.% Ce. The results also showed that the nickel catalyst supported on 3 wt.% Ce–Al₂O₃ possessed the highest resistance against carbon deposition in ATR reaction.