Effect of blending ratio and catalyst loading on co-gasification of wood chips and coconut waste

Catalytic co-gasification is an important tar reforming technique, which may appreciably improve the quality of syngas through tar reforming reaction. In this study, wood chips (WC) were co-gasified with two coconut wastes, namely coconut shells (CS) and coconut fronds (CF), in a downdraft gasifier. The dolomite and limestone were used as tar reforming mediums. The effect of the blending ratio, catalyst type, biomass type and catalyst to biomass loading on gas composition and heating value of the syngas was investigated for different WC/CS and WC/CF blends. The results revealed that the WC/CS blending ratio of 70:30 produces the highest H₂ amount (11.70 vol.%), which was 31% higher than the H₂ amount of the other blends. The HHV_syngas of 70:30 blend was measured about 4.96 MJ/Nm³, which was also higher among all the tested blends. The co-gasification of 70:30 blend of WC/CS, when compared with same blending ratio WC/CF, produced two times higher CO, 60% higher H₂ and 75% higher HHV_syngas. During catalytic co-gasification of WC/CS blends with dolomite and limestone, the dolomite yielded 24%, 13.8% and 25.6% increment in CO, H₂, and CH₄, respectively. It is concluded that the coconut wastes can be substituted or co-gasified with wood after carrying out some major changes in a gasifier geometry.     

Catalytic co-gasification of coconut shells and oil palm fronds blends in the presence of cement,dolomite, and limestone: Parametric optimization via Box Behnken Design

In this study, Response Surface Methodology (RSM) in combination with Box-Behnken Design (BBD) was used to optimize the temperature, catalyst loading, and blending ratio for a co-gasification process. The catalytic co-gasification of coconut shells (CS) and oil palm fronds (OPF) blends was performed in the presence of cement, dolomite, and limestone catalysts. A combined effect of temperature, catalyst loading, and blending ratio on production of H₂, CO, and tar formation was investigated by using a BBD approach. The results showed the strongest influence of the process temperature on H₂ and CO yield, and tar formation followed by the catalyst loading and blending ratio. A catalyst loading of 30 wt%, process temperature of 900 °C and blending ratio of CS50:OPF50 were predicted as the optimized conditions for the reported co-gasification results. The highest H₂ yield of 20.64 vol% was produced during catalytic co-gasification of the blended biomass with limestone followed by the cement (18.22 vol%) and dolomite (14.99 vol%). Under optimized process conditions, lowest tar concentration of 0.87 g/Nm³ was obtained with limestone follow by the cement (1.42 g/Nm³) and dolomite (2.13 g/Nm³). However, blending ratio did not affect H₂, CO yield, and tar formation appreciably. Conclusively, the mixing ratio of CS and OPF would have a negligible role in controlling the process output.     

Gasification of torrefied oil palm biomass in a fixed-bed reactor: Effects of gasifying agents on product characteristics

Gasification represents an attractive pathway to generate fuel gas (i.e., syngas (H₂ and CO) and hydrocarbons) from oil palm biomass in Malaysia. Torrefaction is introduced here to enhance the oil palm biomass properties prior to gasification. In this work, the effect of torrefaction on the gasification of three oil palm biomass, i.e., empty fruit bunches (EFB), mesocarp fibres (MF), and palm kernel shells (PKS) are evaluated. Two gasifying agents were used, i.e., CO₂ and steam. The syngas lower heating values (LHV_syngas) for CO₂ gasification and steam gasification were in the range of 0.35–1.67 MJ m⁻³ and 1.61–2.22 MJ m⁻³, respectively. Compared with EFB and MF, PKS is more effective for fuel gas production as indicated by the more dominant emission of light hydrocarbons (CH₄, C₂H₄, and C₂H₆) in PKS case. Gasification efficiency was examined using carbon conversion efficiency (CCE) and cold gas efficiency (CGE). CCE ranges between 4% and 55.1% for CO₂ gasification while CGE varies between 4.8% and 46.2% and 27.6% and 62.9% for CO₂ gasification and steam gasification, respectively. Our results showed that higher concentration of gasifying agent promotes higher carbon conversion and that steam gasification provides higher thermal efficiency (CGE) compared to CO₂ gasification.     

Sewage and textile sludge co-gasification using a lab-scale fluidized bed gasifier

This research aims to evaluate the hydrogen production and removal ability of impurity (e.g. tar and NH₃) generated from sewage and textile sludge co-gasification using lab-scale fluidized-bed gasifier with an integrated hot-gas cleaning system. The gasification temperature and equivalence ratio (ER) were controlled at 850 °C and 0.2, as well as the hot gas cleaning system operated at 250 °C with the combination of zeolite, calcined dolomite, and activated carbon. Experimental results indicated that the H₂ and CO yield in co-gasification of the tested sludge ranged from 2.12 to 2.45 mol/kg and from 2.83 to 3.98 mol/kg, respectively. The overall energy content of produced gas ranged between 2.40 and 2.63 MJ/kg, and cold gas efficiency (CGE) was nearly 15%. The impurities of produced gas were effectively mitigated by the hot-gas cleaning system, which could remove approximately 90% of the heavy fraction tar, up to 77% of total tar, and about 35% of ammonia. In summary, the combination of the fluidized-bed gasifier and the hot-gas cleaning system had been well developed for purifying the syngas produced from the tested sludge, and it could be applied to other organic wastes in the future.     

A review on reactivity characteristics and synergy behavior of biomass and coal Co-gasification

Co-gasification is a promising approach to the clean and high-efficiency co-utilization of biomass and coal with syngas (H₂+CO) production. Gasification reactivity is an important factor influencing the operation conditions choice, carbon conversion efficiency and syngas production performance. Coal-biomass interaction during co-gasification will directly result in the synergy behavior of different forms and intensities on co-gasification reactivity. Due to the fuel origin diversity, structural property difference and reaction process complexity of biomass and coal, a clear understanding of reactivity characteristics and synergy behavior of co-gasification is very essential for revealing co-gasification reaction mechanism and providing theoretical support for actual application. In this paper, the influences factors (such as feedstock type, blended ratio, gasification temperature, co-pyrolysis process, gasification reactor and biomass pretreatment) for co-gasification reactivity and the synergy behavior on co-gasification reactivity are summarized in details, and non-catalytic/catalytic synergy mechanisms for co-gasification are discussed. Previous researchers have acquired a plenty of meaning data, providing important reference for industrial application of co-gasification technology. However, volatile matter-char interaction mechanism during co-pyrolysis was still unclear, AAEM migration and transformation route during co-gasification are lack of in-situ analysis, transfer route and interaction of free radicals during co-gasification process were unknown, and co-gasification kinetics model containing dynamic synergistic/inhibition factors hasn't been established.     

Effect of fuel blend composition on hydrogen yield in co-gasification of coal and non-woody biomass

In this study, torrefaction of sunflower seed cake and hydrogen production from torrefied sunflower seed cake via steam gasification were investigated. Torrefaction experiments were performed at 250, 300 and 350 °C for different times (10–30 min). Torrefaction at 300 °C for 30 min was selected to be optimum condition, considering the mass yield and energy densification ratio. Steam gasification of lignite, raw- and torrefied biomass, and their blends at different ratios were conducted at downdraft fixed bed reactor. For comparison, gasification experiments with pyrochar obtained at 500 °C were also performed. The maximum hydrogen yield of 100 mol/kg fuel was obtained steam gasification of pyrochar. The hydrogen yields of 84 and 75 mol/kg fuel were obtained from lignite and torrefied biomass, respectively. Remarkable synergic effect exhibited in co-gasification of lignite with raw biomass or torrefied biomass at a blending ratio of 1:1. In co-gasification, the highest hydrogen yield of 110 mol/kg fuel was obtained from torrefied biomass-lignite (1:1) blend, while a hydrogen yield from pyrochar-lignite (1:1) blend was 98 mol/kg. The overall results showed that in co-gasification of lignite with biomass, the yields of hydrogen depend on the volatiles content of raw biomass/torrefied biomass, besides alkaline earth metals (AAEMs) content.     

Pyrolysis-catalytic steam reforming of agricultural biomass wastes and biomass components for production of hydrogen/syngas

The pyrolysis-catalytic steam reforming of six agricultural biomass waste samples as well as the three main components of biomass was investigated in a two stage fixed bed reactor. Pyrolysis of the biomass took place in the first stage followed by catalytic steam reforming of the evolved pyrolysis gases in the second stage catalytic reactor. The waste biomass samples were, rice husk, coconut shell, sugarcane bagasse, palm kernel shell, cotton stalk and wheat straw and the biomass components were, cellulose, hemicellulose (xylan) and lignin. The catalyst used for steam reforming was a 10 wt.% nickel-based alumina catalyst (NiAl₂O₃). In addition, the thermal decomposition characteristics of the biomass wastes and biomass components were also determined using thermogravimetric analysis (TGA). The TGA results showed distinct peaks for the individual biomass components, which were also evident in the biomass waste samples reflecting the existence of the main biomass components in the biomass wastes. The results for the two-stage pyrolysis-catalytic steam reforming showed that introduction of steam and catalyst into the pyrolysis-catalytic steam reforming process significantly increased gas yield and syngas production notably hydrogen. For instance, hydrogen composition increased from 6.62 to 25.35 mmol g^?1 by introducing steam and catalyst into the pyrolysis-catalytic steam reforming of palm kernel shell. Lignin produced the most hydrogen compared to cellulose and hemicellulose at 25.25 mmol g^?1. The highest residual char production was observed with lignin which produced about 45 wt.% char, more than twice that of cellulose and hemicellulose.     

Highly selective high-silica SSZ-13 zeolite membranes for H2 production from syngas

A highly CO₂-selective high-silica SSZ-13 zeolite membrane was used for H₂ production by separating CO₂ from syngas (CO₂/H₂ mixture). High-silica SSZ-13 zeolite membranes were fabricated using outside asymmetric alumina tubes by secondary growth of ball-milled SSZ-13 seeds. The composition of membrane gel and synthesis time were modified. The Si/Al ratio in framework of the membrane was as high as 42 when SiO₂/Al₂O₃ ratio of the gel increased to 140. The effects of test parameters such as pressure drop, temperature, feed flow rate and concentration on membrane performance were investigated. The test pressure drop was up to 2 MPa. The ultra-high CO₂/H₂ selectivity of 161 with excellent CO₂ permeances of ~6.3 × 10⁻⁷ mol/(m² s Pa) (=3760 GPU) were observed for the best membrane at 243 K and pressure drop of 0.2 MPa. Carbon dioxide permeance through high-silica SSZ-13 zeolite membrane was 4.2 × 10⁻⁷ mol/(m² s Pa) (=2500 GPU) at 298 K and pressure drop of 2.0 MPa, and the CO₂/H₂ selectivity was 17.4. The current high-silica SSZ-13 zeolite membranes exceeded the upper bound of polymeric membranes and other inorganic membranes in CO₂/H₂ plots and owned great potentials for H₂ production from syngas.     

Bioethanol production potential from Brazilian biodiesel co-products

One major problem facing the commercial production of cellulosic ethanol is the challenge of economically harvesting and transporting sufficient amounts of biomass as a feedstock at biorefinery plant scales. Oil extraction for biodiesel production, however, yields large quantities of biomass co-products rich in cellulose, sugar and starch, which in many cases may be sufficient to produce enough ethanol to meet the alcohol demands of the transesterification process. Soybean, castor bean, Jatropha curcas, palm kernel, sunflower and cottonseed were studied to determine ethanol production potential from cellulose found in the oil extraction co-products and also their capacity to meet transesterification alcohol demands. All crops studied were capable of producing enough ethanol for biodiesel production and, in the case of cottonseed, 470% of the transesterification demand could be met with cellulosic ethanol production from oil extraction co-products. Based on Brazilian yields of the crops studied, palm biomass has the highest potential ethanol yield of 108 m³ km⁻² followed by J. curcas with 40 m³ km⁻². A total of 3.5 hm³ could be produced from Brazilian soybean oil extraction co-products.     

Experimental study on syngas production by co-gasification of coal and biomass in a fluidized bed

The main results of an experimental work on co-gasification of a Chinese bituminous coal and two types of biomass in a bench-scale fluidized bed are reported in the present study. Experiments were performed at different oxygen equivalence ratio, steam/carbon ratio and biomass/coal ratio. In addition, stabilization of co-gasification process was investigated. It was found that a relatively low oxygen equivalence ratio favors the increase of syngas yield (CO + H₂). There is a maximum value in the curve of syngas yield versus steam/carbon ratio. Moreover, the content of H₂ in gas increases with the increase of biomass ratio while that of CO and syngas yield decrease. A continuous stable operation can be gained.     

Supercritical water gasification of food waste: Effect of parameters on hydrogen production

Food waste is a type of municipal solid waste with abundant organic matter. Hydrogen contains high energy and can be produced by supercritical water gasification (SCWG) of organic waste. In this study, food waste was gasified at various reaction times (20–60 min) and temperatures (400 °C-450 °C) and with different food additives (NaOH, NaHCO₃, and NaCl) to investigate the effects of these factors on syngas yield and composition. The results showed that the increase in gasification temperature and time improved gasification efficiency. Also, the addition of food additives with Na⁺ promoted the SCWG of food waste. The highest H₂ yield obtained through non-catalytic experiments was 2.0 mol/kg, and the total gas yield was 7.89 mol/kg. NaOH demonstrated the best catalytic performance in SCWG of food waste, and the highest hydrogen production was 12.73 mol/kg. The results propose that supercritical water gasification could be a proficient technology for food waste to generate hydrogen-rich gas products.     

Isolation of anoxygenic photosynthetic bacteria from Songkhla Lake for use in a two-staged biohydrogen production process from palm oil mill effluent

We are developing a process to produce biohydrogen from palm oil mill effluent. Part of this process will involve photohydrogen production from volatile fatty acids under low light conditions. We sought to isolate suitable bacteria for this purpose from Songkhla Lake in Southern Thailand. Enrichment for phototrophic bacteria from 34 samples was conducted providing acetate as a major carbon source and applying culturing conditions of anaerobic-low light (3000 lux) at 30 °C. Among the independent isolates from these enrichments 19 evolved hydrogen with productivities between 4 and 326 ml l⁻¹ d⁻¹. Isolate TN1 was the most efficient producer at a rate of 1.85 mol H₂ mol acetate⁻¹ with a light conversion efficiency of 1.07%. The maximum hydrogen production rate for TN1 was determined to be 43 ml l⁻¹ h⁻¹. Environmentally desirable features of photohydrogen production by TN1 included the absence of pH change in the cultures and no detectable residual CO₂.     

Hydrogen and syngas production from sewage sludge via steam gasification

High temperature steam gasification is an attractive alternative technology which can allow one to obtain high percentage of hydrogen in the syngas from low-grade fuels. Gasification is considered a clean technology for energy conversion without environmental impact using biomass and solid wastes as feedstock. Sewage sludge is considered a renewable fuel because it is sustainable and has good potential for energy recovery. In this investigation, sewage sludge samples were gasified at various temperatures to determine the evolutionary behavior of syngas characteristics and other properties of the syngas produced. The syngas characteristics were evaluated in terms of syngas yield, hydrogen production, syngas chemical analysis, and efficiency of energy conversion. In addition to gasification experiments, pyrolysis experiments were conducted for evaluating the performance of gasification over pyrolysis. The increase in reactor temperature resulted in increased generation of hydrogen. Hydrogen yield at 1000 °C was found to be 0.076 g_gas g_sample⁻¹. Steam as the gasifying agent increased the hydrogen yield three times as compared to air gasification. Sewage sludge gasification results were compared with other samples, such as, paper, food wastes and plastics. The time duration for sewage sludge gasification was longer as compared to other samples. On the other hand sewage sludge yielded more hydrogen than that from paper and food wastes.     

Hydrogen production via biomass gasification,and modeling by supervised machine learning algorithms

Prediction of clean hydrogen production via biomass gasification by supervised machine learning algorithms was studied. Lab-scale gasification studies were performed in a steel fixed bed updraft gasifier having a cyclone separator. Pure oxygen, and dried air with varying flow rates (0.05–0.3 L/min) were applied to produce syngas (H₂, CH₄, CO). Gas compositions were monitored via on-line gas analyzer. Various regression models were created by using different Machine Learning (ML) algorithms which are Linear Regression (LR), K Nearest Neighbors (KNN) Regression, Support Vector Machine Regression (SVMR) and Decision Tree Regression (DTR) algorithms to predict the value of H₂ concentration based on the other parameters that are time, temperature, CO, CO₂, CH₄, O₂ and heating value. The highest hydrogen value in syngas was found around 35% vol. after gasification experiments with higher heating value (HHV) of approximately 3400 kcal/m³0.05 L/min and 0.015 L/min were the optimum flow rates for dried air and pure oxygen, respectively. In modeling section, it was observed that H₂ concentrations were being reflected effectively by the concentrations estimated through the proposed model structures, and by having r² values of 0.99 which were ascertained between actual and model results.     

Coconut oil extraction by the traditional Java method: An investigation of its potential application in aqueous Jatropha oil extraction

A traditional Java method of coconut oil extraction assisted by paddy crabs was investigated to find out if crabs or crab-derived components can be used to extract oil from Jatropha curcas seed kernels. Using the traditional Java method the addition of crab paste liberated 54% w w^?1 oil from grated coconut meat. Oil extraction using crab paste carried out under controlled temperatures and in the presence of antibiotics showed that enzymes from crab played a dominant role in liberating oil from grated coconut meat and aqueous J. curcas kernel slurries when incubated at 30 °C or 37 °C. However, at higher temperature (50 °C), thermophilic bacterial strains present inside crabs played a significant role in the extraction of oil from both oilseeds tested. A thermophilic bacterial strain isolated from crab paste and identified based on 16s rRNA sequence as Bacillus licheniformis strain BK23, when added as starter culture, was able to liberate 60% w w^?1 oil from aqueous J. curcas kernel slurry after 24 h at 50 °C. Further studies of BK23 and extraction process optimization are the challenges to improve Jatropha oil extraction yield and process economy.     

Production and detailed characterization of bio-oil from fast pyrolysis of palm kernel shell

Bio-oil has been produced from palm kernel shell in a fluidized bed reactor. The process conditions were optimized and the detailed characteristics of bio-oil were carried out. The higher feeding rate and higher gas flow rate attributed to higher bio-oil yield. The maximum mass fraction of biomass (57%) converted to bio-oil at 550 °C when 2 L min⁻¹ of gas and 10 g min⁻¹ of biomass were fed. The bio-oil produced up to 500 °C existed in two distinct phases, while it formed one homogeneous phase when it was produced above 500 °C. The higher heating value of bio-oil produced at 550 °C was found to be 23.48 MJ kg⁻¹. As GC–MS data shows, the area ratio of phenol is the maximum among the area ratio of identified compounds in 550 °C bio-oil. The UV–Fluorescence absorption, which is the indication of aromatic content, is also the highest in 550 °C bio-oil.     

Modeling and parametric optimization of air catalytic co-gasification of wood-oil palm fronds blend for clean syngas (H2+CO) production

Syngas production from biomass gasification is a potentially sustainable and alternative means of conventional fuels. The current challenges for biomass gasification process are biomass storage and tar contamination in syngas. Co-gasification of two biomass and use of mineral catalysts as tar reformer in downdraft gasifier is addressed the issues. The optimized and parametric study of key parameters such as temperature, biomass blending ratio, and catalyst loading were made using Response Surface Methodology (RSM) and Artificial Neural Network (ANN) on tar reduction and syngas. The maximum H₂ was produced when Portland cement used as catalyst at optimum conditions, temperature of 900 °C, catalyst-loading of 30%, and biomass blending-ratio of W52:OPF48. Higher CO was yielded from dolomite catalyst and lowest tar content obtained from limestone catalyst. Both RSM and ANN are satisfactory to validate and predict the response for each type of catalytic co-gasification of two biomass for clean syngas production.     

Hydrogen and syngas yield from residual branches of oil palm tree using steam gasification

Wastes produced during oil palm production from agro-industries have great potential as a source of renewable energy in agriculturally rich countries, such as Thailand and Malaysia. Clean chemical energy recovery from oil palm residual branches via steam gasification is investigated here. A semi-batch reactor was used to investigate the gasification of palm trunk wastes at different reactor temperatures in the range of 600 to 1000 °C. The steam flow rate was fixed at 3.10 g/min. Characteristics and overall yield of syngas properties are presented and discussed. Results show that gasification temperature slightly affects the overall syngas yield. However, the chemical composition of the syngas varied tremendously with the reactor temperature. Consequently, the syngas heating value and ratio of energy yield to energy consumed were found to be strongly dependent on the reactor temperature. Both the heating value and energy yield ratio increased with increase in reactor temperature. Gasification duration and the steam to solid fuel ratio indicate that reaction rate becomes progressively slower at reactor temperatures of less than 700 °C. The results reveal that steam gasification of oil palm residues should not be carried out at reactor temperatures lower than 700 °C, since a large amount of steam is consumed per unit mass of the sample in order to gasify the residual char.     

An evaluation of hydrogen production from the perspective of using blast furnace gas and coke oven gas as feedstocks

Blast furnace (BF) is a large-scale reactor for producing hot metal where coke and coal are consumed as reducing agent and fuel, respectively. As a result, a large amount of CO₂ is liberated into the atmosphere. The blast furnace gas (BFG) and coke oven gas (COG) from the ironmaking process can be used for H₂ production in association with carbon capture and storage (CCS), thereby reducing CO₂ emissions. In this study thermodynamic analyses are performed to evaluate the feasibility of H₂ production from BFG and COG. Through the water gas shift reaction (WGSR) of BFG, almost all CO contained in BFG can be converted for H₂ production if the steam/CO (S/C) ratio is no less than unity and the temperature is at 200 °C, regardless of whether CO₂ is captured or not. The maximum H₂ production from WGSR is around 0.21 Nm³ (Nm³ BFG)⁻¹. Regarding H₂ production from COG, a two-stage reaction of partial oxidation (POX) followed by WGSR is carried out. It is found the proper conditions for syngas formation from the POX of COG is at the oxygen/fuel (O/F) ratio of 0.5 and the temperature range of 1000-1750 °C where the maximum syngas yield is 2.83 mol (mol hydrocarbons)⁻¹. When WGSR is subsequently applied, the maximum H₂ production from the two-stage reaction can reach 0.83 Nm³ (Nm³ COG)⁻¹.