Development of Ti1.02Cr2-x-yFexMny (0.6≤x≤0.75, y=0.25, 0.3) alloys for high hydrogen pressure metal hydride system

To save compressor investment and promote operation efficiency of hydrogen refueling station, the hydrogen storage alloys for high-pressure hydrogen metal hydride tank is developed. Ti_1.02Cr_2-x-yFe_xMn_y (0.6 ≤ x ≤ 0.75, y = 0.25, 0.3) alloys with main structure of C14 type Laves phase and low dehydrogenation enthalpy were prepared by plasma arc melting and heat treatment. Pressure-composition-temperature measurements show that hydrogen desorption plateau pressures increase with Cr substituted by Fe increasing. The maximum and reversible hydrogen storage capacities are more than 1.85 and 1.65 wt% at 201 K respectively. The hydrogen desorption plateau slopes are all less than 0.5. The symmetry weakening of 2a sites may deteriorate the plateau slop characteristic. Ti_1.02Cr_0.95Fe_0.75Mn_0.3 and Ti_1.02Cr_1.0Fe_0.75Mn_0.25 alloys are suitable for high pressure hybrid tank which can supply the effective hydrogen (more than 70 MPa) about 40.0, 44.2, 46.9 kg/m³ with 45, 70, 90 MPa compressor, respectively.     

加氢站流程和配置技术现状与展望

加氢站（HRS）是氢能高效利用的重要环节,是促进燃料电池汽车行业发展的重要基础设施。本文介绍了外供氢加氢站一般系统流程及配置方法;整理了国内外关于系统流程的优化措施,其中包括常规系统的部件（如长管拖车、站侧储罐配置及预冷系统）的配置优化,以及非常规部件的新型系统（如喷射器、涡流管或膨胀机）的集成;最后对未来优化方向进行了展望。     

Hydrogen storage properties of nanocrystalline Mg2Ni prepared from compressed 2MgH2Ni powder

In the present work, nanocrystalline Mg₂Ni with an average size of 20–50 nm was prepared via ball milling of a 2MgH₂Ni powder followed by compression under a pressure of 280 MPa. The phase component, microstructure, and hydrogen sorption properties were characterized by using X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), pressure-composition-temperature (PCT) and synchronous thermal analyses (DSC/TG). Compared to the non-compressed 2MgH₂Ni powder, the compressed 2MgH₂Ni pellet shows lower dehydrogenation temperature (290 °C) and a single-phase Mg₂Ni is obtained after hydrogen desorption. PCT measurements show that the nanocrystalline Mg₂Ni obtained from dehydrogenated 2MgH₂Ni pellet has a single step hydrogen absorption and desorption with fairly low absorption (?57.47 kJ/mol H₂) and desorption (61.26 kJ/mol H₂) enthalpies. It has very fast hydrogen absorption kinetics at 375 °C with about 3.44 wt% hydrogen absorbed in less than 5 min. The results gathered in this study show that ball milling followed by compression is an efficient method to produce Mg-based ternary hydrides.     

Thermodynamic modeling of hydrogen refueling for heavy-duty fuel cell buses and comparison with aggregated real data

The foreseen uptake of hydrogen mobility is a fundamental step towards the decarbonization of the transport sector. Under such premises, both refueling infrastructure and vehicles should be deployed together with improved refueling protocols. Several studies focus on refueling the light-duty vehicles with 10 kg_H2 up to 700 bar, however less known effort is reported for refueling heavy-duty vehicles with 30–40 kg_H2 at 350 bar. The present study illustrates the application of a lumped model to a fuel cell bus tank-to-tank refueling event, tailored upon the real data acquired in the 3Emotion Project. The evolution of the main refueling quantities, such as pressure, temperature, and mass flow, are predicted dynamically throughout the refueling process, as a function of the operating parameters, within the safety limits imposed by SAE J2601/2 technical standard. The results show to refuel the vehicle tank from half to full capacity with an Average Pressure Ramp Rate (APRR) equal to 0.03 MPa/s are needed about 10 min. Furthermore, it is found that the effect of varying the initial vehicle tank pressure is more significant than changing the ambient temperature on the refueling performances. In conclusion, the analysis of the effect of different APRR, from 0.03 to 0.1 MPa/s, indicate that is possible to safely reduce the duration of half-to-full refueling by 62% increasing the APRR value from 0.03 to 0.08 MPa/s.     

Hydrogen refueling station compression and storage optimization with tube-trailer deliveries

Hydrogen refueling stations require high capital investment, with compression and storage comprising more than half of the installed cost of refueling equipment. Refueling station configurations and operation strategies can reduce capital investment while improving equipment utilization. Argonne National Laboratory developed a refueling model to evaluate the impact of various refueling compression and storage configurations and tube trailer operating strategies on the cost of hydrogen refueling. The modeling results revealed that a number of strategies can be employed to reduce fueling costs. Proper sizing of the high-pressure buffer storage reduces the compression requirement considerably, thus reducing refueling costs. Employing a tube trailer to initially fill the vehicle's tank also reduces the compression and storage requirements, further reducing refueling costs. Reducing the cut-off pressure of the tube trailer for initial vehicle fills can also significantly reduce the refueling costs. Finally, increasing the trailer's return pressure can cut refueling costs, especially for delivery distances less than 100 km, and in early markets, when refueling stations will be grossly underutilized.     

Design proposal for hydrogen refueling infrastructure deployment in the Northeastern United States

Fuel cell vehicles (FCVs) are expected to be commercially available on the world market in 2015, therefore, introducing hydrogen-refueling stations is an urgent issue to be addressed. This paper proposes deployment plan of hydrogen infrastructure for the success of their market penetration in the Northeastern United States. The plan consists of three-timeline stages from 2013 to 2025 and divides the designated region into urban area, suburban area and area adjacent to expressway, so that easy to access to hydrogen stations can be realized. Station is chosen from four types of stations: off-site station, urban-type on-site station, suburban-type on-site station and portable station, associated with growing demand. In addition, on-site station is used as hydrogen production factory for off-site station to save total investment. This deployment plan shows that 83% of urban residents can reach station within 10 min in 2025, and that more than 90% people especially in four major cities: Boston, New York City, Philadelphia, and Washington, D.C. can get to station within 10 min by Geographic Information System (GIS) calculation.     

Research on sealing performance and self-acting valve reliability in high-pressure oil-free hydrogen compressors for hydrogen refueling stations

Piston ring sealing and valve design play an important role in high-pressure oil-free reciprocating compressors for hydrogen refueling stations. The severe non-uniformity of the pressure distribution was suggested to be the root cause of the premature failure of the sealing rings, and therefore a mathematical model was established to simulate the unsteady flow within the gaps of piston rings, based on which the pressure distribution was obtained and the mechanism of the non-uniform abrasion of the rings was disclosed. The method to equalize the pressure difference through each ring was proposed by re-distributing the cut size of each ring, and it was validated experimentally. Aiming at the problem that the self-acting valves in hydrogen compressors could be easily destroyed by severe impact, this paper investigated the motion and impact of valves theoretically and experimentally, based on which the methodology was explored to design the parameters of valves for hydrogen compressors.     

Impact of hydrogen refueling configurations and market parameters on the refueling cost of hydrogen

The cost of hydrogen in early fuel cell electric vehicle (FCEV) markets is dominated by the cost of refueling stations, mainly due to the high cost of refueling equipment, small station capacities, lack of economies of scale, and low utilization of the installed refueling capacity. Using the hydrogen delivery scenario analysis model (HDSAM), this study estimates the impacts of these factors on the refueling cost for different refueling technologies and configurations, and quantifies the potential reduction in future hydrogen refueling cost compared to today's cost in the United States. The current hydrogen refueling station levelized cost, for a 200 kg/day dispensing capacity, is in the range of $6–$8/kg H₂ when supplied with gaseous hydrogen, and $8–$9/kg H₂ for stations supplied with liquid hydrogen. After adding the cost of hydrogen production, packaging, and transportation to the station's levelized cost, the current cost of hydrogen at dispensers for FCEVs in California is in the range of $13–$15/kg H₂. The refueling station capacity utilization strongly influences the hydrogen refueling cost. The underutilization of station capacity in early FCEV markets, such as in California, results in a levelized station cost that is approximately 40% higher than it would be in a scenario where the station had been fully utilized since it began operating. In future mature hydrogen FCEV markets, with a large demand for hydrogen, the refueling station's levelized cost can be reduced to $2/kg H₂ as a result of improved capacity utilization and reduced equipment cost via learning and economies of scale.     

Dynamic simulation for optimal hydrogen refueling method to Fuel Cell Vehicle tanks

A dynamic simulation approach to investigate an optimal hydrogen refueling method is proposed. The proposed approach simulates a transient temperature, pressure and mass flow rate of hydrogen flowing inside filling equipment in an actual station during the refueling process to an Fuel Cell Vehicle (FCV) tank. The simulation model is the same as in an actual hydrogen refueling station (HRS), and consists of a Break-Away, a hose, a nozzle, pipes and an FCV tank. Therefore, we can set actual configurations and thermal properties to the simulation model, and then simulate the temperature, pressure and mass flow rate of hydrogen passing through each position based on the supply conditions (temperature and pressure) at the Break-Away. In this study, the simulated temperature, pressure and mass flow rate are compared with the corresponding experimental data. Therefore, we show that the dynamic simulation approach can accurately obtain those values at each position during the refueling process and is an effective step in proposing the optimal refueling method.